Daniel Lantz presented on efficiencies in recycling in British Columbia. The system in BC centralizes material processing through a network of receiving, consolidation and transfer facilities, pre-conditioning facilities, and a single container recovery facility. This centralized approach allows for flexibility, higher recovery rates, and fewer exports compared to traditional decentralized models. The rationalized supply chain removes redundancy and provides a low-cost solution for producers.
1. Green by Nature EPR:
Efficiencies in Recycling
Daniel Lantz, COO
29 March 2016
R3 Conference 2016
Boston Marriott Quincy,
Quincy, MA
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2. Outline
๏ฑ How Things Work in BC
๏ฑ Receiving, Consolidation and Transfer
๏ฑ Pre-Conditioning Facilities
๏ฑ Container Recovery Facility
๏ฑ Efficiency in System Design
๏ฑ Summary
๏ฑ Questions (and Answers!)
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3. How Things Work in BC
MMBC
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๏ผ Producers have 100% control
๏ผ Municipalities and Industry part of the supply chain
4. How Things Work in BC
๏ฑ Province population of 4.7 million over
364,760 sq. mi.
๏ง Massachusetts has 6.6 million over 10,550 sq. mi.
๏ฑ Multi-Material BC controls collection
๏ง Municipalities do majority of own collection
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5. How Things Work in BC
๏ฑ Green by Nature controls post-collection
services
๏ง Movement of materials from depots to facilities
๏ง Processing at facilities
๏ง Marketing of all
products generated
๏ฑ GBN does not own
any infrastructure
๏ง Logistics coordinators
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6. How Things Work in BC
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31 RCTs
Receiving, Consolidation &
Transfer Facilities
15 PCFs
Pre-Conditioning
Facilities
1 CRF
Container Recovery
Facility
7. Receiving Consolidation and Transfer
๏ฑ Receives materials from curb and/or depots
๏ฑ Bale fibres, cross dock through Vancouver or
directly to market
๏ฑ Bale containers
๏ฑ Ship containers to
Container Recovery
Facility
๏ง NO processing of
any sort
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9. Pre-Conditioning Facilities
๏ฑ Repurposed existing MRF infrastructure
๏ฑ Single Stream plants โ about 50% of material
๏ฑ Receive materials directly from curb, depots or
RCTs
๏ง Still need to separate the fibres from the containers
๏ง Generates an OCC B grade
๏ง Take out the large residue, glass and steel
๏ง All other containers sent to baling
๏ง Let machines do most of the work
๏ง Reduced staffing as sorting needs reduced
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10. Pre-Conditioning Facilities
๏ฑ Two stream plants โ about 50% of material
๏ฑ Receive materials directly from curb, depots
or RCTs
๏ง Fibres โ not sorted, directly to baler
โข Generates an OCC grade when markets dictate
๏ง Take out the large residue, glass and steel
๏ง All other containers sent to baling
๏ง Reduced staffing as sorting needs reduced
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11. Pre-Conditioning Facilities
๏ฑ Containers sorting in two steps โ PCFs sort
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GLASS
STEEL
RESIDUE
๏ง Reduces contamination and weight for shipping
๏ง Saves having to build in unnecessary redundancy
12. Container Recovery Facility
๏ฑ ALL plastics, aseptics, polycoat, aluminum to Merlin
Container Recovery Facility (CRF) in New
Westminster
๏ฑ More than $18
million in new
equipment
๏ฑ Manages upwards of
30,000 tpy of
mixed containers
185,000 ft2
Pre-sort
Tip
Floors
Loose
Receiving
Opticals
Bale Storage
GBN
Bales/Depot
Receiving
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13. Efficiency in System Design
๏ฑ Traditional MRF approach
๏ง Slow to Respond, Expensive
Mix Paper
OCC
Steel
Glass
Residue
As/PMC
PET
HDPE โ C
HDPE โ N
Mix
Plastic
Aluminum
Polypropylene
Change needed? Change x # of MRFs
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14. Efficiency in System Design
๏ฑ GBN approach
๏ง Rationalize, Repurpose
Mix Paper
OCC
Mixed Containers
Polypropylene
Change needed?
โฆOne Facility!
HDPE โ N
Mix Plastic
Aluminum
Mix Paper
OCC
Steel
Glass
Residue
Engโd Plastics
As/PMC
PET
HDPE โ C
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RCTs
PCFs
CRF
15. Efficiency in System Design
๏ฑ Use of a central CRF provides more flexibility for
more sorting as product mix changes
๏ง One plant can readily adapt
๏ฑ Recovery rates higher
than are typically seen
with โtraditionalโ MRF
infrastructure
๏ฑ Increases the quality
for end markets
๏ง Less export shipping
๏ง In house solutions
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16. Summary
๏ฑ Consistent and harmonized โ entire province
on the same program
๏ฑ Built the system to manage the package
rather than forcing the package into the
system
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17. Summary
๏ฑ Created a recovery environment that
is motivated to find positive end of
life solutions for all PPP
๏ง About the only thing we are not
accepting is multi-laminated packaging
๏ฑ Provide a low cost, sensible solution
that works for the industry AND is
acceptable to Producers
๏ฑ Rationalized the supply chain โ
remove unnecessary redundancy
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18. Thank You
๏ฑ Thank you for your time today
Daniel Lantz
Chief Operating Officer
Green by Nature EPR
351 Gifford Street
New Westminster, BC V3M 0A6
1-416-986-7733
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