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Green by Nature EPR:
Efficiencies in Recycling
Daniel Lantz, COO
29 March 2016
R3 Conference 2016
Boston Marriott Quincy,
Quincy, MA
1
Outline
๏ฑ How Things Work in BC
๏ฑ Receiving, Consolidation and Transfer
๏ฑ Pre-Conditioning Facilities
๏ฑ Container Recovery Facility
๏ฑ Efficiency in System Design
๏ฑ Summary
๏ฑ Questions (and Answers!)
2
How Things Work in BC
MMBC
3
๏ƒผ Producers have 100% control
๏ƒผ Municipalities and Industry part of the supply chain
How Things Work in BC
๏ฑ Province population of 4.7 million over
364,760 sq. mi.
๏‚ง Massachusetts has 6.6 million over 10,550 sq. mi.
๏ฑ Multi-Material BC controls collection
๏‚ง Municipalities do majority of own collection
4
How Things Work in BC
๏ฑ Green by Nature controls post-collection
services
๏‚ง Movement of materials from depots to facilities
๏‚ง Processing at facilities
๏‚ง Marketing of all
products generated
๏ฑ GBN does not own
any infrastructure
๏‚ง Logistics coordinators
5
How Things Work in BC
6
31 RCTs
Receiving, Consolidation &
Transfer Facilities
15 PCFs
Pre-Conditioning
Facilities
1 CRF
Container Recovery
Facility
Receiving Consolidation and Transfer
๏ฑ Receives materials from curb and/or depots
๏ฑ Bale fibres, cross dock through Vancouver or
directly to market
๏ฑ Bale containers
๏ฑ Ship containers to
Container Recovery
Facility
๏‚ง NO processing of
any sort
7
Receiving, Consolidation and Transfer
๏ฑ No more paper sorting
๏‚ง No newspapers by 2015
8
Pre-Conditioning Facilities
๏ฑ Repurposed existing MRF infrastructure
๏ฑ Single Stream plants โ€“ about 50% of material
๏ฑ Receive materials directly from curb, depots or
RCTs
๏‚ง Still need to separate the fibres from the containers
๏‚ง Generates an OCC B grade
๏‚ง Take out the large residue, glass and steel
๏‚ง All other containers sent to baling
๏‚ง Let machines do most of the work
๏‚ง Reduced staffing as sorting needs reduced
9
Pre-Conditioning Facilities
๏ฑ Two stream plants โ€“ about 50% of material
๏ฑ Receive materials directly from curb, depots
or RCTs
๏‚ง Fibres โ€“ not sorted, directly to baler
โ€ข Generates an OCC grade when markets dictate
๏‚ง Take out the large residue, glass and steel
๏‚ง All other containers sent to baling
๏‚ง Reduced staffing as sorting needs reduced
10
Pre-Conditioning Facilities
๏ฑ Containers sorting in two steps โ€“ PCFs sort
11
GLASS
STEEL
RESIDUE
๏‚ง Reduces contamination and weight for shipping
๏‚ง Saves having to build in unnecessary redundancy
Container Recovery Facility
๏ฑ ALL plastics, aseptics, polycoat, aluminum to Merlin
Container Recovery Facility (CRF) in New
Westminster
๏ฑ More than $18
million in new
equipment
๏ฑ Manages upwards of
30,000 tpy of
mixed containers
185,000 ft2
Pre-sort
Tip
Floors
Loose
Receiving
Opticals
Bale Storage
GBN
Bales/Depot
Receiving
12
Efficiency in System Design
๏ฑ Traditional MRF approach
๏‚ง Slow to Respond, Expensive
Mix Paper
OCC
Steel
Glass
Residue
As/PMC
PET
HDPE โ€“ C
HDPE โ€“ N
Mix
Plastic
Aluminum
Polypropylene
Change needed? Change x # of MRFs
13
Efficiency in System Design
๏ฑ GBN approach
๏‚ง Rationalize, Repurpose
Mix Paper
OCC
Mixed Containers
Polypropylene
Change needed?
โ€ฆOne Facility!
HDPE โ€“ N
Mix Plastic
Aluminum
Mix Paper
OCC
Steel
Glass
Residue
Engโ€™d Plastics
As/PMC
PET
HDPE โ€“ C
14
RCTs
PCFs
CRF
Efficiency in System Design
๏ฑ Use of a central CRF provides more flexibility for
more sorting as product mix changes
๏‚ง One plant can readily adapt
๏ฑ Recovery rates higher
than are typically seen
with โ€œtraditionalโ€ MRF
infrastructure
๏ฑ Increases the quality
for end markets
๏‚ง Less export shipping
๏‚ง In house solutions
15
Summary
๏ฑ Consistent and harmonized โ€“ entire province
on the same program
๏ฑ Built the system to manage the package
rather than forcing the package into the
system
16
Summary
๏ฑ Created a recovery environment that
is motivated to find positive end of
life solutions for all PPP
๏‚ง About the only thing we are not
accepting is multi-laminated packaging
๏ฑ Provide a low cost, sensible solution
that works for the industry AND is
acceptable to Producers
๏ฑ Rationalized the supply chain โ€“
remove unnecessary redundancy
17
Thank You
๏ฑ Thank you for your time today
Daniel Lantz
Chief Operating Officer
Green by Nature EPR
351 Gifford Street
New Westminster, BC V3M 0A6
1-416-986-7733
18

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2016 R3 Dan Lantz

  • 1. Green by Nature EPR: Efficiencies in Recycling Daniel Lantz, COO 29 March 2016 R3 Conference 2016 Boston Marriott Quincy, Quincy, MA 1
  • 2. Outline ๏ฑ How Things Work in BC ๏ฑ Receiving, Consolidation and Transfer ๏ฑ Pre-Conditioning Facilities ๏ฑ Container Recovery Facility ๏ฑ Efficiency in System Design ๏ฑ Summary ๏ฑ Questions (and Answers!) 2
  • 3. How Things Work in BC MMBC 3 ๏ƒผ Producers have 100% control ๏ƒผ Municipalities and Industry part of the supply chain
  • 4. How Things Work in BC ๏ฑ Province population of 4.7 million over 364,760 sq. mi. ๏‚ง Massachusetts has 6.6 million over 10,550 sq. mi. ๏ฑ Multi-Material BC controls collection ๏‚ง Municipalities do majority of own collection 4
  • 5. How Things Work in BC ๏ฑ Green by Nature controls post-collection services ๏‚ง Movement of materials from depots to facilities ๏‚ง Processing at facilities ๏‚ง Marketing of all products generated ๏ฑ GBN does not own any infrastructure ๏‚ง Logistics coordinators 5
  • 6. How Things Work in BC 6 31 RCTs Receiving, Consolidation & Transfer Facilities 15 PCFs Pre-Conditioning Facilities 1 CRF Container Recovery Facility
  • 7. Receiving Consolidation and Transfer ๏ฑ Receives materials from curb and/or depots ๏ฑ Bale fibres, cross dock through Vancouver or directly to market ๏ฑ Bale containers ๏ฑ Ship containers to Container Recovery Facility ๏‚ง NO processing of any sort 7
  • 8. Receiving, Consolidation and Transfer ๏ฑ No more paper sorting ๏‚ง No newspapers by 2015 8
  • 9. Pre-Conditioning Facilities ๏ฑ Repurposed existing MRF infrastructure ๏ฑ Single Stream plants โ€“ about 50% of material ๏ฑ Receive materials directly from curb, depots or RCTs ๏‚ง Still need to separate the fibres from the containers ๏‚ง Generates an OCC B grade ๏‚ง Take out the large residue, glass and steel ๏‚ง All other containers sent to baling ๏‚ง Let machines do most of the work ๏‚ง Reduced staffing as sorting needs reduced 9
  • 10. Pre-Conditioning Facilities ๏ฑ Two stream plants โ€“ about 50% of material ๏ฑ Receive materials directly from curb, depots or RCTs ๏‚ง Fibres โ€“ not sorted, directly to baler โ€ข Generates an OCC grade when markets dictate ๏‚ง Take out the large residue, glass and steel ๏‚ง All other containers sent to baling ๏‚ง Reduced staffing as sorting needs reduced 10
  • 11. Pre-Conditioning Facilities ๏ฑ Containers sorting in two steps โ€“ PCFs sort 11 GLASS STEEL RESIDUE ๏‚ง Reduces contamination and weight for shipping ๏‚ง Saves having to build in unnecessary redundancy
  • 12. Container Recovery Facility ๏ฑ ALL plastics, aseptics, polycoat, aluminum to Merlin Container Recovery Facility (CRF) in New Westminster ๏ฑ More than $18 million in new equipment ๏ฑ Manages upwards of 30,000 tpy of mixed containers 185,000 ft2 Pre-sort Tip Floors Loose Receiving Opticals Bale Storage GBN Bales/Depot Receiving 12
  • 13. Efficiency in System Design ๏ฑ Traditional MRF approach ๏‚ง Slow to Respond, Expensive Mix Paper OCC Steel Glass Residue As/PMC PET HDPE โ€“ C HDPE โ€“ N Mix Plastic Aluminum Polypropylene Change needed? Change x # of MRFs 13
  • 14. Efficiency in System Design ๏ฑ GBN approach ๏‚ง Rationalize, Repurpose Mix Paper OCC Mixed Containers Polypropylene Change needed? โ€ฆOne Facility! HDPE โ€“ N Mix Plastic Aluminum Mix Paper OCC Steel Glass Residue Engโ€™d Plastics As/PMC PET HDPE โ€“ C 14 RCTs PCFs CRF
  • 15. Efficiency in System Design ๏ฑ Use of a central CRF provides more flexibility for more sorting as product mix changes ๏‚ง One plant can readily adapt ๏ฑ Recovery rates higher than are typically seen with โ€œtraditionalโ€ MRF infrastructure ๏ฑ Increases the quality for end markets ๏‚ง Less export shipping ๏‚ง In house solutions 15
  • 16. Summary ๏ฑ Consistent and harmonized โ€“ entire province on the same program ๏ฑ Built the system to manage the package rather than forcing the package into the system 16
  • 17. Summary ๏ฑ Created a recovery environment that is motivated to find positive end of life solutions for all PPP ๏‚ง About the only thing we are not accepting is multi-laminated packaging ๏ฑ Provide a low cost, sensible solution that works for the industry AND is acceptable to Producers ๏ฑ Rationalized the supply chain โ€“ remove unnecessary redundancy 17
  • 18. Thank You ๏ฑ Thank you for your time today Daniel Lantz Chief Operating Officer Green by Nature EPR 351 Gifford Street New Westminster, BC V3M 0A6 1-416-986-7733 18