Because of their structural design, trunnion mount ball valves are suitable for all pressure ranges and sizes.They are used by many manufacturers as a basis of design for their severe service ball valve offerings. A trunnion mount ball valve can also be advantageous for applications employing valve automation. Since the ball is not held in place by a tight fitting seal arrangement, operating torque tends to be lower for comparably sized trunnion valves, when compared to floating ball valves.
2. GREETING
HSVALVE
2
Ever since our foundation in 1987, we have produced and supplied various pipeline valves. As the Korea’s largest general
valve maker, we have constantly developed new products from small-sized valves to large-sized valves for various
chemical, oil & gas and industrial plants and continually invested in a higher value-added business and quality upgrade. As
a result, we have acquired varied international certifications such as KS, EM, ISO, API, cUL, Fire Test and CE as well as
developed and patented non-conductive ball valves for the first time throughout the world.
To maintain non-defect quality goods and services is our top priority and we believe it will be achievable through our
properly organized quality management system. We also believe that our lofty goal of earning the trust of the customers
must be realized with ceaseless efforts into the superior quality of products.
For this reason, not only do all employees work in harmony to satisfy our customers by conforming to the requirements of
ISO 9001, API Q1 & 6D, PED and the customers, but also to provide reasonable quality and price which are the essential
element for the member of international society as well as for the contribution to the development of Korea’s economies.
With a slogan of “Global Marketing and Customer First”, we are ready to lead the future of 21 century as a world-class
general valve maker and a more advanced specialist of valves.
Won Gyu Chang President
1987. 03 Established HS VALVE CO., LTD
1987. 04 HS VALVE CO., LTD incorporated.
1996. 12 Received mayor's award
1997. 11 Received president's award
1999. 03 Acquired ISO9001, API-6D
1999. 09 Venture enterprise
1999. 10 Received president's award
1999. 11 Received mayor's award
2000. 02 Designated excellent technical
competition enterprise
2000. 03 Listed in KOSDAQ
2000. 10 Started to manufacture gas filter
2001. 03 Acquired fire tests for ball valve -API 607
2001. 10 Superiority technology enterprise
selection technique
-KOREA TECHNOLOGY CREDIT
GUARANTEE FUND-
2001. 11 Received president's award
2003. 03 Awarded a model taxpayer
2003. 06 Received a men of merit's award
2004. 01 Acquired CE(CE0036-TUV Suddeutschland)
2004. 07 Selected of world leading SME appointed by
gyeongsangbuk-do
2004. 12 Acquired Fire tests(Ball valve)-API 6FA
2006. 05 Acquired ISO 9001:2000(0588)-API
2006. 05 Acquired ISO/TS 29001(TS-0125)-API
2006. 05 Acquired API Spec Q1(Q1-0319)-API
2006. 11 Awarded the order of industrial sevice merit
of silver tower
2007. 12 The head office building purchase/move
2008. 09 Acquired GOST R & HYGIENIC
2009. 06 Acquired GOST RTN
2011. 03 Built 3rd factory
2012. 06 Acquired ISO 14001 : 2004
2013. 05 Award “The 20th Korea Gas Safety Awards” Of
Bronze Tower
2014. 07 Acquired INNOBIZ(Innovation Business)
2014. 12 Acquired Stainless Steel Welding Flanges
(KS B 1506)
COMPANY PROFILE
HEAD OFFICE & FACTORY Ⅰ FACTORY Ⅱ FACTORY Ⅲ
3. 3
HS VALVE are guaranteed by ISO 9001 and API Q1 audited quality standards.
HS VALVE provides the highest quality valves to meet customer's requirements and are manufactured in
accordance with API, ASME and other standards.
HS VALVE are tested and documented to the API 6D and API 598.
HS VALVE are manufacture to comply with NACE standard and provide complete material's traceability.
QUALITY
CERTIFICATES
API Q1 API 6D-0308 ISO 9001 : 2008
ISO 14001 : 2004 CE 0036 GOST R
GOST RTN EN 10204 3.1 API Fire test
4. CONSTRUCTION & FUNCTION
LOCKING DEVICE
HS VALVE are lockable in either
full open or closed position
ANTI-STATIC DEVICE (EN ISO 17292)
HS VALVE have anti-static device which provides contact between stem and ball, and
stem and body to eliminate static electricity.
FIRE SAFE DESIGN (API 607 / API 6FA)
The secondary metal seat is provided to maintain contact between the seat and ball in
the event the primary non-metallic seat is destroyed by fire.
The double body and cap seals provide maximum security.
HS VALVE are fitted with special graphite seals so as to effectively preclude leakage in
the event of fire.
All HS trunnion mounted ball valve have been tested to API-607 or API 6FA
SEALANT INJECTION
TF/TR type ball valves are designed to provide high integrity
shut-off. upon request, sealant lubrication fittings are installed.
In the event of seat insert or stem seal damage, external or
internal lekage can occur.
Emergency sealant injection can save the integrity of the valve
by incorporating a sealant seal around the stem or between
the seat and the ball until such time the valve may be properly
serviced.
HSVALVE
4
5. DOUBLE SEALS AT ALL JOINTS
All connection parts employ a double sealing design
incorporating a spiral wound gasket and o-ring ensure positive
sealing.
DOUBLE BLOCK AND BLEED
TF/TR type ball valves employ a sealing principle that
facilitates all services requiring double block and bleed
integrity.
SELF RELIEVING SEAT
This standard feature is designed to prevent excessive
pressure buildup within the valve by automatically relieving
pressure when body cavity pressure exceeds the spring load
on the seats.
SEAT SEALING
Soft seats are standard.
Seat inserts of synthetic material such as DEVLON, NYLON,
RPTFE or PEEK are contained within a metal seat ring.
With no or very low line pressure, sealing between the seats
and ball is achieved by seat springs.
With higher line pressure, the line pressure, in conjunction with
the spring load, forces the upstream seat ring against the ball,
which results in tighter sealing.
CONSTRUCTION & FUNCTION
5
6. FIG. NO. BTFA15, A30 / BTRA15, A30
CONSTRUCTION
2-Piece body, Full & reduced bore.
Trunnion ball.
Fire safe design.
Anti-static device.
Locking device.
Blow-out proof stem.
ISO 5211 Mounting pad.
Double seal design.
Double block and bleed.
Pressure relieving seats.
BASICMATERIALS PRODUCTIONSPECIFICATIONS
PART NAME CARBON STEEL
A216-WCB, A352-LCC
A351-CF8, CF8M
RPTFE, DEVLON
A351-CF8, CF8M
STAINLESS STEEL
BODY
BALL
SEAT
BASIC DESIGN API 6D & ASME B16.34
ASME B16.10
ASME B16.5
API 6D & API 598
FACE TO FACE
END FLANGE
TEST & INSPECTION
RANGE&DIMENSIONS
HSVALVE
CLASS 150 & 300 TRUNNION MOUNTED
BALL VALVES
Size 4" & below Size 6" & larger
(unit : mm)
Other material & size is available upon request.
6
VALVE SIZE
B
150#
L
300#
H
W
150#WEIGHT
(kg) 300#
2"
51
178
216
140
240
27
30
3x2"
51
203
282
140
240
30
35
3"
76
203
282
180
240
35
45
4x3"
76
229
305
180
240
40
47
4"
102
229
305
200
350
45
50
6x4"
102
394
403
200
350
49
95
6"
152
394
403
275
440
106
135
8x6"
152
457
502
275
440
102
123
8"
203
457
502
327
400
162
175
10x8"
203
533
568
327
400
178
210
10"
254
533
568
386
450
242
300
12x10"
254
610
648
386
450
290
380
12"
305
610
648
430
450
385
465
14x12"
305
686
762
430
450
470
580
14"
337
686
762
468
560
570
720
16x12"
305
762
838
430
560
590
820
16"
387
762
838
545
630
875
1010
7. 7
CLASS 150 & 300 TRUNNION MOUNTED
BALL VALVES
FIG. NO. BTFA15, A30 / BTRA15, A30
CONSTRUCTION
3-Piece body, Full & reduced bore.
Trunnion ball.
Fire safe design.
Anti-static device.
Locking device.
Blow-out proof stem.
ISO 5211 Mounting pad.
Double seal design.
Double block and bleed.
Pressure relieving seats.
Other material & size is available upon request.
(unit : mm)
RANGE&DIMENSIONS
BASICMATERIALS PRODUCTIONSPECIFICATIONS
PART NAME CARBON STEEL
A105, A350 LF2
A351-CF8, CF8M, A182 F304, F316, ENP
RPTFE, DEVLON
A182 F304, F316
STAINLESS STEEL
BODY
BALL
SEAT
BASIC DESIGN API 6D & ASME B16.34
ASME B16.10
ASME B16.5
API 6D & API 598
FACE TO FACE
END FLANGE
TEST & INSPECTION
Full bore Reduced bore
VALVE SIZE
B
150#
L
300#
150#
300#
150#
300#
H
W
WEIGHT
(kg)
14"
337
686
762
468
468
560
685
740
16"
387
762
838
526
526
630
980
1,200
18"
438
864
914
568
568
630
1,690
2,040
20"
489
914
991
623
623
710
2,240
2,300
22"
538
991
1092
707
707
710
2,470
2,960
24"
591
1067
1143
773
773
710
3,100
3,600
26"
633
1143
1245
805
820
800
3,820
4,600
28"
684
1245
1346
844
863
800
4,550
5,770
30"
735
1295
1397
922
965
800
5,550
6,600
36"
874
1524
1727
1031
1080
800
8,800
10,100
42"
1020
1855
2083
1152
1198
1000
14,250
16,100
48"
1166
1995
2170
1320
1380
1000
21,900
24,060
8. CLASS 600 TRUNNION MOUNTED
BALL VALVES
FIG. NO. BTFA60 / BTRA60
CONSTRUCTION
2-Piece body, Full & reduced bore.
Trunnion ball.
Fire safe design.
Anti-static device.
Locking device.
Blow-out proof stem.
ISO 5211 Mounting pad.
Double seal design.
Double block and bleed.
Pressure relieving seats.
BASICMATERIALS PRODUCTIONSPECIFICATIONS
PART NAME CARBON STEEL
A216-WCB, A352-LCC
A351-CF8M
RPTFE, DEVLON
A351-CF8, CF8M
STAINLESS STEEL
BODY
BALL
SEAT
BASIC DESIGN API 6D & ASME B16.34
ASME B16.10
ASME B16.5
API 6D & API 598
FACE TO FACE
END FLANGE
TEST & INSPECTION
(unit : mm)RANGE&DIMENSIONS
HSVALVE
Other material & size is available upon request.
Size 3" & below Size 4" & 6" Size 6" & larger
8
VALVE SIZE
B
L
H
W
WEIGHT(kg)
2"
51
292
166
240
35
3x2"
51
356
166
240
45
3"
76
356
195
350
50
4x3"
76
432
195
350
72
4"
102
432
284
600
102
6x4"
102
559
284
600
165
6"
152
559
327
450
230
8x6"
152
660
382
450
260
8"
203
660
437
560
370
10x8"
203
787
437
560
580
9. 9
CLASS 600 TRUNNION MOUNTED
BALL VALVES
(unit : mm)RANGE&DIMENSIONS
Other material & size is available upon request.
FIG. NO. BTFA60 / BTRA60
CONSTRUCTION
3-Piece body, Full & reduced bore.
Trunnion ball.
Fire safe design.
Anti-static device.
Locking device.
Blow-out proof stem.
ISO 5211 Mounting pad.
Double seal design.
Double block and bleed.
Pressure relieving seats.
BASICMATERIALS PRODUCTIONSPECIFICATIONS
PART NAME CARBON STEEL
A105, A350 LF2
A351-CF8, CF8M, A182 F304, F316, ENP
RPTFE, DEVLON
A182 F304, F316
STAINLESS STEEL
BODY
BALL
SEAT
BASIC DESIGN API 6D & ASME B16.34
ASME B16.10
ASME B16.5
API 6D & API 598
FACE TO FACE
END FLANGE
TEST & INSPECTION
Full bore Reduced bore
VALVE SIZE
B
L
H
W
WEIGHT(kg)
10"
254
787
413
560
810
12"
305
838
458
560
1110
14"
337
889
498
630
1250
16"
387
991
553
710
2270
18"
438
1092
609
630
2560
20"
489
1194
698
710
3400
22"
538
1295
769
710
4680
24"
591
1397
807
710
5700
26"
633
1448
870
800
6000
28"
684
1549
878
800
6760
30"
735
1651
1002
800
8370
36"
874
2083
1140
800
13300
42"
1020
2437
1200
1000
17250
48"
1166
2540
1340
1000
30000
10. Size 3" & below Size 4" & larger
CLASS 900 TRUNNION MOUNTED
BALL VALVES
FIG. NO. BTFA90 / BTRA90
CONSTRUCTION
3-Piece body, Full & reduced bore.
Trunnion ball.
Fire safe design.
Anti-static device.
Locking device.
Blow-out proof stem.
ISO 5211 Mounting pad.
Double seal design.
Double block and bleed.
Pressure relieving seats.
BASICMATERIALS PRODUCTIONSPECIFICATIONS
PART NAME CARBON STEEL
A105, A350 LF2
A351-CF8, CF8M, A182 F304, F316, ENP
DEVLON
A182 F304, F316
STAINLESS STEEL
BODY
BALL
SEAT
BASIC DESIGN API 6D & ASME B16.34
ASME B16.10
ASME B16.5
API 6D & API 598
FACE TO FACE
END FLANGE
TEST & INSPECTION
(unit : mm)RANGE&DIMENSIONS
Other material & size is available upon request.
HSVALVE
10
VALVE SIZE
B
L
H
W
WEIGHT(kg)
2"
49
368
205
320
51
3"
74
381
220
350
88
4"
100
457
283
400
170
6"
150
610
323
560
390
8"
201
737
381
560
620
10"
252
838
432
630
820
12"
303
965
488
710
1230
14"
322
1029
517
710
1500
16"
373
1130
610
800
2150
18"
423
1219
700
800
2800
20"
471
1321
740
800
3500
24"
570
1549
800
1000
6500
11. 11
CLASS 1500 TRUNNION MOUNTED
BALL VALVES
FIG. NO. BTFA51 / BTRA51
CONSTRUCTION
3-Piece body, Full & reduced bore.
Trunnion ball.
Fire safe design.
Anti-static device.
Locking device.
Blow-out proof stem.
ISO 5211 Mounting pad.
Double seal design.
Double block and bleed.
Pressure relieving seats.
BASICMATERIALS PRODUCTIONSPECIFICATIONS
PART NAME CARBON STEEL
A105, A350 LF2
A351-CF8, CF8M, A182 F304, F316, ENP
DEVLON
A182 F304, F316
STAINLESS STEEL
BODY
BALL
SEAT
BASIC DESIGN API 6D & ASME B16.34
ASME B16.10
ASME B16.5
API 6D & API 598
FACE TO FACE
END FLANGE
TEST & INSPECTION
(unit : mm)
Size 3" & below Size 4" & larger
RANGE&DIMENSIONS
Other material & size is available upon request.
VALVE SIZE
B
L
H
W
WEIGHT(kg)
2"
51
368
215
320
59
3"
74
470
220
440
116
4"
100
546
288
500
204
6"
144
705
343
560
575
8"
192
832
408
630
750
10"
239
991
466
710
1500
12"
287
1130
584
800
2250
14"
315
1257
620
800
2850
16"
360
1384
645
800
4070
12. Size 3" & below Size 4" & larger
CLASS 2500 TRUNNION MOUNTED
BALL VALVES
FIG. NO. BTFA52 / BTRA52
CONSTRUCTION
3-Piece body, Full & reduced bore.
Trunnion ball.
Fire safe design.
Anti-static device.
Locking device.
Blow-out proof stem.
ISO 5211 Mounting pad.
Double seal design.
Double block and bleed.
Pressure relieving seats.
BASICMATERIALS PRODUCTIONSPECIFICATIONS
PART NAME CARBON STEEL
A105, A350 LF2
A351-CF8, CF8M, A182 F304, F316, ENP
DEVLON
A182 F304, F316
STAINLESS STEEL
BODY
BALL
SEAT
BASIC DESIGN API 6D & ASME B16.34
ASME B16.10
ASME B16.5
API 6D & API 598
FACE TO FACE
END FLANGE
TEST & INSPECTION
(unit : mm)RANGE&DIMENSIONS
Other material & size is available upon request.
HSVALVE
12
VALVE SIZE
B
L
H
W
WEIGHT(kg)
2"
42
451
205
320
90
3"
62
578
210
440
190
4"
87
673
270
500
380
6"
131
914
340
560
770
8"
179
1022
400
630
1350
10"
223
1270
440
710
2100
12"
265
1422
470
800
3210
13. 13
STANDARD MATERIAL SPECIFICATIONS
of TRUNNION MOUNTED BALL VALVES
NO
A105, WCB/316 LF2, LCB,LCC/316 F316, CF8M/316
1 BODY A105, A216-WCB LF2, A352-LCB,LCC F316, A351-CF8M
2 BODY CAP A105, A216-WCB LF2, A352-LCB,LCC F316, A351-CF8M
3 BALL 316SS
4 SEAT RPTFE, DEVLON
6 STEM 316SS
13 STEM SEAL GRAPHITE
14 BODY SEAL 316SS+GRAPHITE
15 BODY BOLT
16 BODY NUT
SPIRAL WOUND G/K
17 O-RING
A193-B7M A320-L7M A193-B8
20 ANTI-STATIC DEVICE
A194-2HM A194-7M A194- 8
26 TRUNNION 316SS
27 TRUNNION SEAL GRAPHITE
VITON
316SS
28 RETAINER SEAL GRAPHITE
30 SEAT SPRING INCONEL X-750
31 RETAINER 316SS
36 GEAR BOX / LEVER A536
GRAPHITE
40 COVER
41 COVER BOLT
42 COVER SEAL
A216-WCB A352-LCB,LCC A351-CF8M
50 SEALANT INJECTION
AISI 4140 A193 B8
52 BODY VENT & DRAIN PLUG A105+Zn PLATE 316SS
A105+Zn PLATE 316SS
PART NAME
(API 6D)
MATERIALS
REMARKS
FIGNO.:BTFA15,A30,A60,A90,A51/BTRA15,A30,A60,A90,A51
14. HSVALVE
14
ENGINEERING DATA
80
PRESSURE - TEMPERATURE RATINGS
MATERIALS
NBR
TEMPERATURE (℃)
MIN. MAX.
-37
-40
-100
-100
-25
100
150
180
200
180
HNBR
RPTFE (GLASS 15%)
RPTFE (CARBON 25%)
FKM A (VITON A)
MATERIALS
FKM GLA (VITON GLA)
TEMPERATURE (℃)
MIN. MAX.
-40
-60
-40
-60
180
150
121
250
DEVLON
NYLON
PEEK
SEAL MATERIALS
TEST PRESSURE (Psig)
CLASS SHELL(Hydro) SEAT(Hydro) SEAT(Air)
150
300
600
900
1500
450
1125
2225
3350
5575
315
815
1630
2445
4080
MIN. TEST DURATION (Minutes)
VALVE SIZE SHELL SEAT
1/2"~2"
2" ~ 4"
6" ~ 10"
12" ~ 18"
20" and larger
2
2
5
15
30
2
2
5
5
5
PRESSURE TEST (ACC. TO API 6D, MATERIAL : A216 WCB)
15. 15
ENGINEERING DATA
FLOW CHARACTERISTICS
PRESSURE LOSS VS. FLOW RATE
One of the best advantages of ball valves is that ever
flowperanygivenboresizeislargerthanothertypes
ofvalves.
Fluid is mush less disturbed by eddy currents or
pulsation.
To obtain the figure of flow per valve opening, simply
multiply the flow rate (%) given here by the
corresponding value given in the table of pressure
lossvs.flowrate.
FULLPORTBALLVALVES
VALVEOPENINGVS.FLOWRATE
REDUCEDPORTBALLVALVES
23. FIGURE NUMBER SYSTEM for
HS BALL VALVES
EX) BALL VALVE, SPLIT BODY TRUNNION, FULL BORE, CLASS 300, SIZE 8"
RF FLANGE, WCB BODY, 316SS BALL & STEM, RPTFE SEAT, GEAR OPER. NACE
1) VALVE TYPE
B
T
M
C
3
BALL
TOPENTRY
METALSEAT
CRYOGENIC
3-WAY
2) BODY TYPE
UR
FF
FR
TF
TR
UNI-BODYFLOATINGRB
SPLITBODYFLOATINGFB
SPLITBODYFLOATINGRB
SPLITBODYTRUNNIONFB
SPLITBODYTRUNNIONRB
3) CLASS
A15
A30
A60
A90
A51
A52
ASME150
ASME300
ASME600
ASME900
ASME1500
ASME2500
4) SIZE
11
21
01
31
41
02
61
03
04
08
24
1/2",15A
3/4",20A
1",25A
11/4",32A
11/2"40A
2"50A
21/2",65A
3",80A
4",100A
8",200A
24",600A
5) ENDS
R
F
T
B
G
RF
FF
RTJ
BW
GE
6) BODY / TRIM
W4
W6
A6
C6
L6
F8
8M
4A
WCB/304
WCB/316
A105/316
LCC/316
LF2/316
CF8/304
CF8M/316
A890-4A/S31803
7) SEATS
P
R
C
G
N
D
K
M
S
PTFE
RPTFEGL15
RPTFECA25
GRAPHITE
NYLON
DEVLON
PEEK
METAL
SPECIAL
8) OPERATION
L
A
W
B
S
P
M
LEVER
BARESTEM
WORMGEAR
BEVELGEAR
SPURGEAR
PNEUMATIC
MOTOR
9) OTHERS
N NACEMR-01-75
B TF A30 08 R W6 R W N
1) 2) 3) 4) 5) 6) 7) 8) 9)
23
24. BULLETIN : 1503-BT03
HEAD OFFICE & FACTORY Ⅰ
29, Paldal-ro 2-gil, Seo-gu, Daegu, Korea
(Seoul 703-825 Korea)
TEL: 82-53-353-5789 / FAX: 82-53-352-1179
FACTORY Ⅱ
222, Gongdan 8-ro, Jillyang-eup, Gyeongsan-si,
Gyeongsangbuk-do, Korea(Seoul 712-837 Korea)
TEL: 82-53-857-5789 / FAX: 82-53-857-5784
FACTORY Ⅲ
138, Damun-ro, Jillyang-eup, Gyeongsan-si,
Gyeongsangbuk-do, Korea(Seoul 712-837 Korea)
TEL: 82-53-854-5780 / FAX: 82-53-854-5784
Home Page : http://www.hsvalve.com
E-mail : master@hsvalve.com
WARRANTY
HS Valve are guaranteed against defects in material and workmanship for period 12 months from date of
installation or 18 month form date of shipment when products are properly installed and used within service.
This warranty includes limited replacements free of charge for any parts found to be defective by HS valve.
This liability does not extend to claims for any labor or any other loss, damage or expense of any
consequential charges.
This warranty does not apply to products manufactured by others or unauthorized labor or material.