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Barilla Spa Case Study
Ardimas      | Riri         | Phoumen          | Pornprom

          Internet Business & Management
           Course Offered by : Prof. J.J Rho
                                                            1
Contents
    • Background

    • Problem analysis & solving

    • Conclusion




                             2
BACKGROUND


             3
Company Background
• Founded in 1875, small shop +
  experimental area on pasta
• Vertically integrated with
  Flour mills, pasta plants,
  bakery-product factories
• Differentiated product :
   – high-quality product
     supported by innovative
     marketing programs
   – Creating strong brand name +
     brand image
   – Selling pasta in a sealed
     cardboard box
                                    4
Industry Background
• Average pasta consumption
  18kgs per year per capita
• Limited seasonality in pasta
  demand
• Pasta market show flat trends
  – Semolina pasta & fresh pasta :
    the only growth segment
  – Export market was growing 
    Saw it as excellent opportunity


                                      5
Technology Support
• Large flour mills, pasta plants, fresh bread
  plants
• Owned high-tech R&D facilities
• Pilot production plant  developing , testing
  new products & product processes




                                                  6
Sales & Marketing
                                     Advertising
    Promotion          Advertising
                                     • Heavily advertised
                Sales                • Branding : Highest quality
              Represen                 , most sophisticated pasta
               tatives                 product, modern
                                     • Engaged with famous
                                       athletes, celebrities
      Sales & Marketing Strategy     • Focus on developing &
                                       strengthening loyal
Combination of Advertising &           relationship with Italian
Promotions                             families


                                                                    7
Sales & Marketing (contd)
Trade Promotion                              Sales Representatives
• Promotion based strategy                   • Set up in store promotions
• Divided 1 year to 12 ‘canvass’
  period,corresponding a                     • Took note of competitive
  promotional program with                      information
  different product in each program
    – At anytime, buyers could buy as        • Ordering strategies with
      many as possible
    – Incentives were given to those            store management
      achieving sales target
• Offering volume discount
    – Paid for transport if buyer buy
      truckload quantities
    – Sales representative offer 1000 lire
      per carton discount, if they buy a
      minimum 3 truckloads


                                                                            8
BARILLA’S SUPPLY CHAIN


                         9
10
DISTRIBUTION


               11
Distribution             (1)


3 Types of Retail outlets :
     •Small independent grocers ,
     •supermarket chains,
     •independent supermarkets




    Distributors
    placed
    order




         Ordered
         products
         send 8 -14
         days after




                                 12
Distribution              (2)


• Nearly all distributors had computer-supported ordering system
   – But few had forecasting system / analytical tools to determine order
     quantities




                 Resulted in fluctuating demand of product

                                                                            13
Distribution(3)
• Distributor has the pressure to
  add more inventory + added
  items that they currently don’t
  have.
• Barilla thinks that distributors
  & retailers carries too much
  inventory
   – Some products is difficult to
     quickly produced
   – Holding sufficient finished
     products was expensive

                                     14
INFORMATION & SC PERFORMANCE

                           15
Factors Related
• More than 800 Types of Products
• Absence of Forecasting Tools in Distributor’s
  Side
• Specialized Plants for Each Types of Product 
  Long Production Time




                                               16
PROBLEM ANALYSIS & SOLVING


                             17
Distribution Problem
• Large Number of product
     – Dry: 800 different package of SKU
     – Pasta: 200 different sharp and size and 470 different package.
• Different size and shape of product need different time
• Promotion
     – Price and Transportation: discount
• No forecasting system
     – Simple periodic review the inventory
     – Follow the replenishment ordering
•   Fluctuate product order
•   Distributor manage their own if inventory
•   Lack information from distributor and retailer
•   Manufacturer wait the order from distributor


                                                                        18
Distribution Problem



   High Inventory Level
            And
         Stock-out




                          19
Distribution Problem
• High Inventory Level:
  – Labor cost: administrative, tracking and tracing…
  – Cash flow: cash will hold in the inventory, not in
    business
  – Carry cost: product expire, insurance, inventory
    cost
• Stock out
  – Lost customer
  – Lost sale opportunity

                                                         20
JITD & IMPLEMENTATION


                        21
Solution

                   New IDEA
– Don’t wait for the order for distributors
– Send what the distributors will need




                                              22
Just In Time Distribution (JITD)
  The Information regarding the supply of distributors provides us with
  objective data that would permit us to improve our own planning
  procedures - -Brando Vitalli-

• JITD system - known as Vendor
  Managed Inventory (VMI)
    1. Collect data from Distributors
    2. Make a prediction system
    3. Make decision rule base on information
       getting

• Distributors reacted :
    – unwilling to give their authority to
      place orders,
    – Reluctant to provide detailed sales data
    – Benefit for only Barilla
    – Prefer to sell the information
                                                                          23
Just In Time Distribution (JITD)




                                   24
Just In Time Distribution (JITD)




                                   25
Just In Time Distribution (JITD)
• All Barilla’s JITD customers
  were linked electronically
  to headquarters
• Sent Data :
  – Inventory level
  – Previous day sell-through
                                 Barilla made
  – Previous day stock-out       the shipment
  – Advance order for any        decision
    promotions

                                                26
CONCLUSION


             27
SCM at a glance
    • SCM is the management of a network of all
      business processes and activities involving
      procurement of raw materials, manufacturing
      and distribution management of Finished
      Goods.
    • SCM is also called the art of management of
      providing the Right Product, At the Right
      Time, Right Place and at the Right Cost to the
      Customer.

Source: http://www.managementstudyguide.com/supply-chain-management-definition.htm   28
Conclusion
Importance                           Benefits
• Competitive Edge through           • Boosts customer service
  Core Competencies                     – Better customer service
   – Reduced inventories along the      – Better trust among the partners
     chain                                leading to win-win
   – Planning being done in          • Improve bottom line
     consultation rather than in
                                        – Lower costs
     isolation
                                        – Efficient manufacturing
• Value Advantage
   – Better information sharing
     among the partners



                                                                     29
Barilla Spa Case Study
Ardimas      | Riri         | Phoumen          | Pornprom

          Internet Business & Management
           Course Offered by : Prof. J.J Rho
                                                            30

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Barilla Spagethi Case Study

  • 1. Barilla Spa Case Study Ardimas | Riri | Phoumen | Pornprom Internet Business & Management Course Offered by : Prof. J.J Rho 1
  • 2. Contents • Background • Problem analysis & solving • Conclusion 2
  • 4. Company Background • Founded in 1875, small shop + experimental area on pasta • Vertically integrated with Flour mills, pasta plants, bakery-product factories • Differentiated product : – high-quality product supported by innovative marketing programs – Creating strong brand name + brand image – Selling pasta in a sealed cardboard box 4
  • 5. Industry Background • Average pasta consumption 18kgs per year per capita • Limited seasonality in pasta demand • Pasta market show flat trends – Semolina pasta & fresh pasta : the only growth segment – Export market was growing  Saw it as excellent opportunity 5
  • 6. Technology Support • Large flour mills, pasta plants, fresh bread plants • Owned high-tech R&D facilities • Pilot production plant  developing , testing new products & product processes 6
  • 7. Sales & Marketing Advertising Promotion Advertising • Heavily advertised Sales • Branding : Highest quality Represen , most sophisticated pasta tatives product, modern • Engaged with famous athletes, celebrities Sales & Marketing Strategy • Focus on developing & strengthening loyal Combination of Advertising & relationship with Italian Promotions families 7
  • 8. Sales & Marketing (contd) Trade Promotion Sales Representatives • Promotion based strategy • Set up in store promotions • Divided 1 year to 12 ‘canvass’ period,corresponding a • Took note of competitive promotional program with information different product in each program – At anytime, buyers could buy as • Ordering strategies with many as possible – Incentives were given to those store management achieving sales target • Offering volume discount – Paid for transport if buyer buy truckload quantities – Sales representative offer 1000 lire per carton discount, if they buy a minimum 3 truckloads 8
  • 10. 10
  • 12. Distribution (1) 3 Types of Retail outlets : •Small independent grocers , •supermarket chains, •independent supermarkets Distributors placed order Ordered products send 8 -14 days after 12
  • 13. Distribution (2) • Nearly all distributors had computer-supported ordering system – But few had forecasting system / analytical tools to determine order quantities Resulted in fluctuating demand of product 13
  • 14. Distribution(3) • Distributor has the pressure to add more inventory + added items that they currently don’t have. • Barilla thinks that distributors & retailers carries too much inventory – Some products is difficult to quickly produced – Holding sufficient finished products was expensive 14
  • 15. INFORMATION & SC PERFORMANCE 15
  • 16. Factors Related • More than 800 Types of Products • Absence of Forecasting Tools in Distributor’s Side • Specialized Plants for Each Types of Product  Long Production Time 16
  • 17. PROBLEM ANALYSIS & SOLVING 17
  • 18. Distribution Problem • Large Number of product – Dry: 800 different package of SKU – Pasta: 200 different sharp and size and 470 different package. • Different size and shape of product need different time • Promotion – Price and Transportation: discount • No forecasting system – Simple periodic review the inventory – Follow the replenishment ordering • Fluctuate product order • Distributor manage their own if inventory • Lack information from distributor and retailer • Manufacturer wait the order from distributor 18
  • 19. Distribution Problem High Inventory Level And Stock-out 19
  • 20. Distribution Problem • High Inventory Level: – Labor cost: administrative, tracking and tracing… – Cash flow: cash will hold in the inventory, not in business – Carry cost: product expire, insurance, inventory cost • Stock out – Lost customer – Lost sale opportunity 20
  • 22. Solution New IDEA – Don’t wait for the order for distributors – Send what the distributors will need 22
  • 23. Just In Time Distribution (JITD) The Information regarding the supply of distributors provides us with objective data that would permit us to improve our own planning procedures - -Brando Vitalli- • JITD system - known as Vendor Managed Inventory (VMI) 1. Collect data from Distributors 2. Make a prediction system 3. Make decision rule base on information getting • Distributors reacted : – unwilling to give their authority to place orders, – Reluctant to provide detailed sales data – Benefit for only Barilla – Prefer to sell the information 23
  • 24. Just In Time Distribution (JITD) 24
  • 25. Just In Time Distribution (JITD) 25
  • 26. Just In Time Distribution (JITD) • All Barilla’s JITD customers were linked electronically to headquarters • Sent Data : – Inventory level – Previous day sell-through Barilla made – Previous day stock-out the shipment – Advance order for any decision promotions 26
  • 28. SCM at a glance • SCM is the management of a network of all business processes and activities involving procurement of raw materials, manufacturing and distribution management of Finished Goods. • SCM is also called the art of management of providing the Right Product, At the Right Time, Right Place and at the Right Cost to the Customer. Source: http://www.managementstudyguide.com/supply-chain-management-definition.htm 28
  • 29. Conclusion Importance Benefits • Competitive Edge through • Boosts customer service Core Competencies – Better customer service – Reduced inventories along the – Better trust among the partners chain leading to win-win – Planning being done in • Improve bottom line consultation rather than in – Lower costs isolation – Efficient manufacturing • Value Advantage – Better information sharing among the partners 29
  • 30. Barilla Spa Case Study Ardimas | Riri | Phoumen | Pornprom Internet Business & Management Course Offered by : Prof. J.J Rho 30