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A Modified Indirect Method For Fabricating
Silicone Soft-lined Complete Dentures
Presented by
Dr Mujtaba
MDS II
1
M. Oki, T. Suzuki, & H. Takahashi:JPD:July 23, 2016
DENTAL TECHNIQUE
Patients with mandibular edentulism and highly
resorbed sharp ridges with a thin mucosal membrane
under the denture area frequently experience chronic
pain or discomfort.
The application of a soft lining material is beneficial
because of the cushioning effects.
Introduction
2
Soft denture liners provide wearers with better
masticatory function than conventional hard-based
denture materials, and the use of longterm silicone
liners significantly improves:
mastication parameters, including masticatory
performance, chewing strokes, chewing time, and
maximum occlusal force.
3
However, eventually, the soft lining materials become
harder, have greater resin solubility, and decreased
stress relaxation.
Their adhesive properties also decrease because of
aging and cause adhesive failure at the interface
between the denture base and the resilient soft lining
material, frequently occurring at the exposed edge of
the lining material.
4
Soft denture lining materials may be applied using
either
direct or indirect techniques.
 With the direct method, the thickness and location of
the denture base can be difficult to control, and the
resulting material is often porous.
 The lining material is easily debonded from the
peripheral area of the denture in an apparent peeling
process.
 Bond failure can lead to microorganism growth,
particularly Candida growth, on a surface.
5
6
Soft denture liner: Polymeric material placed on the
tissue-contacting surface of a denture base to absorb
some of the energy produced by masticatory impact
and to act as a type of “shock absorber” between the
occlusal surfaces of a denture and the underlying
oral tissues.
Phillips’ Science of dental materials; 11th ed.
Depending upon plasticizer content and period for which it
remains:
1. Tissue conditioners
2. Temporary or soft-term liners
3. Permanent or long term liners
a. Autopolymerized silicone
b. Heat polymerized silicone
c. Autopolymerized acrylic resin
d. Heat polymerized acrylic resin
7
Indications for Soft liners
1. Congenital or acquired oral and maxillofacial defects
requiring prosthetic restorations
2. Residual ridges with minimal overlying soft tissue;
3. Chronic soreness of the oral tissues related to the wearing
of dentures;
4. Poorly contoured ridges in which surgical intervention is
contraindicated; and
5. Sharp ridges produced by resorption of the denture
supporting structure.
Dentures with soft liners have also been used successfully by
patients who have received radiation therapy.
Metal reinforced silicone-lined dentures. Morrow RM, Reiner PR, Feldmann EE, Rudd KD: JPD
1968 Mar;19(3):219-29. 8
Direct Method
9
With the indirect technique, the denture can be
correctly positioned and adequate thickness of the soft
lining material ensured, thereby covering the attached
mucosa but not extending to the periphery of the
denture.
10
A new indirect method for placing denture soft lining
materials in which the thickness and location are
controlled by using a photoactivated spacer is described.
In this method, the silicone denture soft lining material is
polymerized simultaneously with the heat polymerized
denture base materials, resulting in longterm durability.
11
Technique
1. After the trial placement of the wax denture,
complete the form of the polished surfaces of
the waxed denture.
12
2. Select the location and
thickness of the soft
denture lining material
and fabricate a spacer
according to the design by
using a photoactivated
polymer base plate
(Physio-spacer; Nissin)
Spacer providing necessary location and
thickness for denture soft lining material.13
Ensure that the marginal borders of the denture are covered by
heat-polymerized acrylic resin.
Include the top of the alveolar crest to determine adequate
thickness.
Activate the spacer for 5 minutes by using the photoactivating
machine (Pearlcure Light; Tokuyama) and trim it until
optimum margins are achieved.
14
3. Prepare the gypsum (Advastone; GC Corp) mold for the
heat-polymerized acrylic resin in the conventional manner.
Remove the wax from the mold and add a coat of acrylic
resin (Acro-Sep; GC Corp) as a separating medium on the
mold surfaces
15
4. Attach the spacer to the lower half of the flask with
cyanoacrylate adhesive (Aron Alpha; Toagosei).
Mix and place the acrylic resin dough of the hard base
denture material (Acron; GC Corp) in the upper half of the
flask
16
5. Insert a sheet of separating plastic film (Polyethylene
film; GC Corp) between the halves of the flasks and close
them by pressing the flasks
17
6. After pressing, open the flasks and trim the
excess flash resin at the denture border until the
mold is filled and no flash is formed.
18
7. Remove the spacer and apply a coat of adhesive primer
for the denture soft lining material (Sofreliner Tough
Primer; Tokuyama) to the hard denture material surface.
Then place the denture soft lining material (Sofreliner
Tough Super-soft; Tokuyama) on top of the denture
material.
19
8. Press and clamp the halves of the flasks after removing the
separating sheet and process the denture base material and
soft lining material simultaneously for 8 hours at 75C
following the conventional procedure
20
9. After cooling, open the flasks, deflask the denture, and
polish the surface of the denture following conventional
procedures.
10. Deliver the soft relined denture
B.Denture surface after 1-year of use showed no obvious damage or discoloration
along margin of denture soft lining material.
21
DISCUSSION
Using the indirect method described here, the location and
thickness of the denture soft lining material can be
controlled, and covering the margin of the denture border
area with the lining material can be avoided.
22
Several lining designs have been previously described,
including the soft liner covering the entire mucosa and a
liner covering the attached mucosa but not extending to
the border area of the denture
Metal reinforced silicone-lined dentures. Morrow RM, Reiner PR, Feldmann EE, Rudd KD: JPD 1968
Mar;19(3):219-29.
23
Kawano et al evaluated the influence of these lining designs
on the cushioning effect and showed that a silicone denture
liner that covers the entire mucosa was the most effective
design. Soft lining materials should cover the entire
supporting bone ridge.
Moreover, lining materials at the marginal areas may have
weak adhesion and peel easily.
24
Different methods have been described to allow the spacer
material to withstand deformation during flask pressing,
including the use of photoactivated denture base materials,
baseplate wax, and thermoplastics.
However, an accurate thickness was somewhat difficult to
determine and maintain over the entire surface as well as to
trim the spacer to the desired shape.
25
In the method described here,
a photoactivated denture base plate material was used as
a spacer; this material involves the use of a 1-mm-thick
sheet and requires a working time of 20 minutes.
This method is convenient because
the correct location can be easily determined, as can the
optimum shape and thickness after photoactivation and
sufficient working time.
26
An excessively thick spacer may result in fracture of
the denture, but one too thin will result in mucosal
pain.
This method provides an adequate distributional
thickness of 1 to 2 mm to maintain the strength of the
denture with a good cushioning effect and adequate
adhesion.
27
This method can be used not only with silicone-based
materials but also with methacrylate-based denture soft
lining materials.
Acrylic-based soft lining materials have stronger
adhesive properties compared with hard resinbased
materials, but as a result of aging, acrylic-based soft
lining materials have higher hardness values, lower
viscoelastic properties, and more color change compared
with silicone-based resilient materials.
28
A gun-type of silicone-based denture soft lining
material is a convenient replacement for the spacer
material.
The amount of denture soft lining material can be
estimated based on the dimensions of the spacer. If
the lining material is spread on areas that are not to
be coated, it can be easily removed from the hard
base of the denture
29
This method has been used for 5 patients with
mandibular complete dentures who had experienced
chronic pain with hard-based dentures.
The masticatory function of these patients increased, and
chronic pain was no longer reported.
No obvious complications were associated with this
method.
30
A limitation of this technique is that it cannot be used
for patients with a thin denture base because of the
occurrence of fractures or for patients with an
inadequate lingual flange because of the occurrence of
chronic pain during mastication.
31
Soft denture liners were used in patients with highly
resorbed ridges and thin mucosa under denture bearing
areas, thereby improving their masticatory function. This
article describes an indirect method of applying denture soft
lining material by using a photo-activated spacer. The
spacer is prepared according to the thickness and location of
the denture soft lining material.
Summary
32
The denture base material and soft lining material are
simultaneously polymerized. Using this technique, the
thickness and location of the soft lining material are
reliably controlled, and it is easy to make dentures with
soft lining materials on the intaglio and hard-resin
marginal base.
33
1. Zarb G, Hobkirk JA, Eckert SE, Jacob RF. Prosthodontic treatment for
edentulous patients. 13th ed. St. Louis: Mosby/Elsevier; 2013. p. 147-9, 299,
303-12.
2. Hayakawa I. Principles and practices of complete dentures. Tokyo:
Quintessence;
2001. p. 233-48.
3. Murata H, Taguchi N, Hamada T, Kawamura M, McCabe JF. Dynamic
viscoelasticity of soft liners and masticatory function. J Dent Res 2002;81:
123-8.
4. Palla ES, Karaoglani E, Naka O, Anastassiadou V. Soft denture liners’ effect
on the masticatory function in patients wearing complete dentures: a systematic
review. J Dent 2015;43:1403-10.
5. Kimoto S, So K, Yamamoto S, Ohno Y, Shinomiya M, Ogura K, et al.
Randomized controlled clinical trial for verifying the effect of silicone-based
resilient denture liner on the masticatory function of complete denture
wearers. Int J Prosthodont 2006;19:593-600.
6. Pereira IP, Consani RLX, Mesquita MF, Nóbilo MAA. Photoelastic analysis
of
stresses transmitted by complete dentures lined with hard or soft liners.
Mater Sci Engineering C 2015;55:181-6.
7. Kim BJ, Yang HS, Chun MG, Park YJ. Shore hardness and tensile bond
strength of long-term soft denture lining materials. J Prosthet Dent 2014;112:
1289-97.
References
34
35

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Modified Indirect Method for Silicone-Lined Dentures

  • 1. A Modified Indirect Method For Fabricating Silicone Soft-lined Complete Dentures Presented by Dr Mujtaba MDS II 1 M. Oki, T. Suzuki, & H. Takahashi:JPD:July 23, 2016 DENTAL TECHNIQUE
  • 2. Patients with mandibular edentulism and highly resorbed sharp ridges with a thin mucosal membrane under the denture area frequently experience chronic pain or discomfort. The application of a soft lining material is beneficial because of the cushioning effects. Introduction 2
  • 3. Soft denture liners provide wearers with better masticatory function than conventional hard-based denture materials, and the use of longterm silicone liners significantly improves: mastication parameters, including masticatory performance, chewing strokes, chewing time, and maximum occlusal force. 3
  • 4. However, eventually, the soft lining materials become harder, have greater resin solubility, and decreased stress relaxation. Their adhesive properties also decrease because of aging and cause adhesive failure at the interface between the denture base and the resilient soft lining material, frequently occurring at the exposed edge of the lining material. 4
  • 5. Soft denture lining materials may be applied using either direct or indirect techniques.  With the direct method, the thickness and location of the denture base can be difficult to control, and the resulting material is often porous.  The lining material is easily debonded from the peripheral area of the denture in an apparent peeling process.  Bond failure can lead to microorganism growth, particularly Candida growth, on a surface. 5
  • 6. 6 Soft denture liner: Polymeric material placed on the tissue-contacting surface of a denture base to absorb some of the energy produced by masticatory impact and to act as a type of “shock absorber” between the occlusal surfaces of a denture and the underlying oral tissues. Phillips’ Science of dental materials; 11th ed.
  • 7. Depending upon plasticizer content and period for which it remains: 1. Tissue conditioners 2. Temporary or soft-term liners 3. Permanent or long term liners a. Autopolymerized silicone b. Heat polymerized silicone c. Autopolymerized acrylic resin d. Heat polymerized acrylic resin 7
  • 8. Indications for Soft liners 1. Congenital or acquired oral and maxillofacial defects requiring prosthetic restorations 2. Residual ridges with minimal overlying soft tissue; 3. Chronic soreness of the oral tissues related to the wearing of dentures; 4. Poorly contoured ridges in which surgical intervention is contraindicated; and 5. Sharp ridges produced by resorption of the denture supporting structure. Dentures with soft liners have also been used successfully by patients who have received radiation therapy. Metal reinforced silicone-lined dentures. Morrow RM, Reiner PR, Feldmann EE, Rudd KD: JPD 1968 Mar;19(3):219-29. 8
  • 10. With the indirect technique, the denture can be correctly positioned and adequate thickness of the soft lining material ensured, thereby covering the attached mucosa but not extending to the periphery of the denture. 10
  • 11. A new indirect method for placing denture soft lining materials in which the thickness and location are controlled by using a photoactivated spacer is described. In this method, the silicone denture soft lining material is polymerized simultaneously with the heat polymerized denture base materials, resulting in longterm durability. 11
  • 12. Technique 1. After the trial placement of the wax denture, complete the form of the polished surfaces of the waxed denture. 12
  • 13. 2. Select the location and thickness of the soft denture lining material and fabricate a spacer according to the design by using a photoactivated polymer base plate (Physio-spacer; Nissin) Spacer providing necessary location and thickness for denture soft lining material.13
  • 14. Ensure that the marginal borders of the denture are covered by heat-polymerized acrylic resin. Include the top of the alveolar crest to determine adequate thickness. Activate the spacer for 5 minutes by using the photoactivating machine (Pearlcure Light; Tokuyama) and trim it until optimum margins are achieved. 14
  • 15. 3. Prepare the gypsum (Advastone; GC Corp) mold for the heat-polymerized acrylic resin in the conventional manner. Remove the wax from the mold and add a coat of acrylic resin (Acro-Sep; GC Corp) as a separating medium on the mold surfaces 15
  • 16. 4. Attach the spacer to the lower half of the flask with cyanoacrylate adhesive (Aron Alpha; Toagosei). Mix and place the acrylic resin dough of the hard base denture material (Acron; GC Corp) in the upper half of the flask 16
  • 17. 5. Insert a sheet of separating plastic film (Polyethylene film; GC Corp) between the halves of the flasks and close them by pressing the flasks 17
  • 18. 6. After pressing, open the flasks and trim the excess flash resin at the denture border until the mold is filled and no flash is formed. 18
  • 19. 7. Remove the spacer and apply a coat of adhesive primer for the denture soft lining material (Sofreliner Tough Primer; Tokuyama) to the hard denture material surface. Then place the denture soft lining material (Sofreliner Tough Super-soft; Tokuyama) on top of the denture material. 19
  • 20. 8. Press and clamp the halves of the flasks after removing the separating sheet and process the denture base material and soft lining material simultaneously for 8 hours at 75C following the conventional procedure 20
  • 21. 9. After cooling, open the flasks, deflask the denture, and polish the surface of the denture following conventional procedures. 10. Deliver the soft relined denture B.Denture surface after 1-year of use showed no obvious damage or discoloration along margin of denture soft lining material. 21
  • 22. DISCUSSION Using the indirect method described here, the location and thickness of the denture soft lining material can be controlled, and covering the margin of the denture border area with the lining material can be avoided. 22
  • 23. Several lining designs have been previously described, including the soft liner covering the entire mucosa and a liner covering the attached mucosa but not extending to the border area of the denture Metal reinforced silicone-lined dentures. Morrow RM, Reiner PR, Feldmann EE, Rudd KD: JPD 1968 Mar;19(3):219-29. 23
  • 24. Kawano et al evaluated the influence of these lining designs on the cushioning effect and showed that a silicone denture liner that covers the entire mucosa was the most effective design. Soft lining materials should cover the entire supporting bone ridge. Moreover, lining materials at the marginal areas may have weak adhesion and peel easily. 24
  • 25. Different methods have been described to allow the spacer material to withstand deformation during flask pressing, including the use of photoactivated denture base materials, baseplate wax, and thermoplastics. However, an accurate thickness was somewhat difficult to determine and maintain over the entire surface as well as to trim the spacer to the desired shape. 25
  • 26. In the method described here, a photoactivated denture base plate material was used as a spacer; this material involves the use of a 1-mm-thick sheet and requires a working time of 20 minutes. This method is convenient because the correct location can be easily determined, as can the optimum shape and thickness after photoactivation and sufficient working time. 26
  • 27. An excessively thick spacer may result in fracture of the denture, but one too thin will result in mucosal pain. This method provides an adequate distributional thickness of 1 to 2 mm to maintain the strength of the denture with a good cushioning effect and adequate adhesion. 27
  • 28. This method can be used not only with silicone-based materials but also with methacrylate-based denture soft lining materials. Acrylic-based soft lining materials have stronger adhesive properties compared with hard resinbased materials, but as a result of aging, acrylic-based soft lining materials have higher hardness values, lower viscoelastic properties, and more color change compared with silicone-based resilient materials. 28
  • 29. A gun-type of silicone-based denture soft lining material is a convenient replacement for the spacer material. The amount of denture soft lining material can be estimated based on the dimensions of the spacer. If the lining material is spread on areas that are not to be coated, it can be easily removed from the hard base of the denture 29
  • 30. This method has been used for 5 patients with mandibular complete dentures who had experienced chronic pain with hard-based dentures. The masticatory function of these patients increased, and chronic pain was no longer reported. No obvious complications were associated with this method. 30
  • 31. A limitation of this technique is that it cannot be used for patients with a thin denture base because of the occurrence of fractures or for patients with an inadequate lingual flange because of the occurrence of chronic pain during mastication. 31
  • 32. Soft denture liners were used in patients with highly resorbed ridges and thin mucosa under denture bearing areas, thereby improving their masticatory function. This article describes an indirect method of applying denture soft lining material by using a photo-activated spacer. The spacer is prepared according to the thickness and location of the denture soft lining material. Summary 32
  • 33. The denture base material and soft lining material are simultaneously polymerized. Using this technique, the thickness and location of the soft lining material are reliably controlled, and it is easy to make dentures with soft lining materials on the intaglio and hard-resin marginal base. 33
  • 34. 1. Zarb G, Hobkirk JA, Eckert SE, Jacob RF. Prosthodontic treatment for edentulous patients. 13th ed. St. Louis: Mosby/Elsevier; 2013. p. 147-9, 299, 303-12. 2. Hayakawa I. Principles and practices of complete dentures. Tokyo: Quintessence; 2001. p. 233-48. 3. Murata H, Taguchi N, Hamada T, Kawamura M, McCabe JF. Dynamic viscoelasticity of soft liners and masticatory function. J Dent Res 2002;81: 123-8. 4. Palla ES, Karaoglani E, Naka O, Anastassiadou V. Soft denture liners’ effect on the masticatory function in patients wearing complete dentures: a systematic review. J Dent 2015;43:1403-10. 5. Kimoto S, So K, Yamamoto S, Ohno Y, Shinomiya M, Ogura K, et al. Randomized controlled clinical trial for verifying the effect of silicone-based resilient denture liner on the masticatory function of complete denture wearers. Int J Prosthodont 2006;19:593-600. 6. Pereira IP, Consani RLX, Mesquita MF, Nóbilo MAA. Photoelastic analysis of stresses transmitted by complete dentures lined with hard or soft liners. Mater Sci Engineering C 2015;55:181-6. 7. Kim BJ, Yang HS, Chun MG, Park YJ. Shore hardness and tensile bond strength of long-term soft denture lining materials. J Prosthet Dent 2014;112: 1289-97. References 34
  • 35. 35

Editor's Notes

  1. Plasticizer leaches out
  2. Lining material applied over the intaglio surface of denture to provide cushioning effect. Poly methyl metha acrylate or PEMA main component. Plasticizer in tissue conditioner 60-80% butylglycolate Soft liner: 50-60% di butyl phalate: permanent: 60%-80% HIGHER metha acrylate such as n-propyl or n-butyl is used as solvent to reduce the amount of plasticizer and reduces leaching of plasticizer.
  3. Light Cure resin: Polyether urethane dimethacrylate, Camphoroquinone- 5%- photoinitiator; amine- photoactivator
  4. Light Cure resin: Polyether urethane dimethacrylate, Camphoroquinone- 5%- photoinitiator; amine- photoactivator
  5. Red arrow indicates approximately 2-mm-thick space on sharp bony ridge; blue arrow represents interface between hard and soft materials.
  6. GC Acro Sep Plaster/Resin Separator Reliable separation between stone and resin during heat curing. Advantages: Durable protective film Reliable isolation of plaster/resin, plaster/plaster Smooth, shiny surface of denture
  7. Adhesive contains rubber-poly MMA cements
  8. Compressive stress might occur at the border area during mastication, but the denture material even though hard acrylic resin at the lingual peripheral border may not cause pain because there is no supporting bone.
  9. Light Cure resin: Polyether urethane dimethacrylate, Camphoroquinone- 5%- photoinitiator; amine- photoactivator
  10. One study shows proper home care and maintenance heat cured silicones may provide 2-5 years of service to patient