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OSH MANAGEMENT SYSTEM BINA PURI SDN BHD BINA PURI CONSTRUCTION SDN BHD
TRAINING OBJECTIVES ,[object Object],[object Object]
ROAD TO CERTIFICATION Jun ‘05 - Approval from TOP MGT Jul ‘05 - GAP Analysis Aug ‘05 - Awareness Training Sept ‘05 - Preparation & Review of Draft Dec ’05 - Finalization of Rev. 0 4 Apr ’06 - ADEQUACY AUDIT (SIRIM) 27-28 Apr ’06 - INITIAL AUDIT (SIRIM) 25–26 May ’06 - Internal OSH Audit 14 Jun ’06 - Management Review Meeting 21-22 Jun ’06 - COMPLIANCE AUDIT  (SIRIM)
OSHMS STANDARDS ,[object Object],[object Object],[object Object]
OSHMS STANDARDS
INTEGRATION WITH OTHER MS ,[object Object],[object Object],[object Object]
BENEFITS OF HAVING OSHMS ,[object Object],[object Object],[object Object],[object Object],[object Object]
[object Object]
OSHMS DOCUMENTS POLICY & OBJECTIVE MANUAL OPERATING PROCEDURE WORK INSTRUCTIONS FORMS AND RECORDS L1 L2 L3 L4 L5
POLICY ,[object Object],[object Object],[object Object],[object Object]
POLICY ,[object Object],[object Object],[object Object],[object Object]
POLICY
OBJECTIVE ‘  TOWARDS ZERO FATALITY AT OUR PROJECT SITES ’
MANUAL ,[object Object],[object Object]
Correspondence between BPSB/BPCSB OSH MANUAL – OHSAS 18001 – MS 1722 BPCSB/BPSB  OSH MANUAL OHSAS 18001 : 1999 MS 1722 : PART 1 : 2005 1 Introduction and Scope 1 Scope 1 Scope and Purpose 3 Terms , Definitions & Abbreviation 3 Terms and Definitions 2 Terms and Definition 4 OSH MS Elements 4 OH&S MS Elements 3 OSHMS in the Organization 4.2 Policy 4.2 OH&S Policy 3.1 Policy 4.3.1 Hazard Identification, Risk Assessment and Risk Control 4.3.1 Planning for Hazard Identification, Risk Assessment and Risk Control 3.3.4 Hazard Prevention 4.3.3 Objectives 4.3.3 Objectives 3.3.3 OSH Objectives 4.4.4 Documentation 4.4.4 Documentation 3.2.3 OSHMS Documentation
OPERATING PROCEDURES ,[object Object],[object Object],[object Object],[object Object],[object Object]
SAFE OPERATING PROCEDURES ,[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object]
HIRARC ,[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object]
HIRARC SAMPLE OF HIRARC TABLE NO ACTIVITY HAZARD EFFECTS / CONSEQUENCES CURRENT  CONTROL  MEASURES RISK RANKING PROPOSED CONTROL MEASURES 1 Working  at height Fall of person ,[object Object],[object Object],[object Object],[object Object],12 H ,[object Object]
HIRARC (RISK TABLE) LIKELIHOOD CONSEQUENCE  PRACTICALLLY IMPOSSIBLE NOT LIKELY TO OCCUR COULD OCCUR i.e. HEARD OF HAPPENING KNOWN TO OCCUR i.e. HAS HAPPENED IN THE PAST KNOWN TO BE A COMMON OR REPEATING OCCURANCE MINOR ILLNESS / INJURY ; MINOR DAMAGE 1 2 3 4 5 MODERATE ILLNESS / INJURY; DAMAGE 2 4 6 8 10 SERIOUS ILLNESS / INJURY; MAJOR DAMAGE 3 6 9 12 15 FATALITY / PERMANENT DISABILITY 4 8 12 16 20 Legend: Low (L, 1 – 3) Medium (M, 4 – 8) High (H, 9 – 20) MINOR ILLNESS / INJURY ; MINOR DAMAGE Requiring first-aid treatment ; repairable / immediate replacement MODERATE ILLNESS / INJURY ; DAMAGE Outpatient / 4 days and less MC ; repairable but limited workdays SERIOUS ILLNESS / INJURY ; MAJOR DAMAGE Warded / temporary disability / more than 4 days MC ; irreparable / total lost FATALITY / PERMANENT DISABILITY Fatality within 1 year / permanent disability
INTEGRATED OP (QMS) ,[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object]
WORK INSTRUCTIONS ,[object Object],[object Object],[object Object]
FORMS ,[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object]
FORMS ,[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object]
FORMS ,[object Object],[object Object]
Spot the Safety Non-Compliances Quiz 1
Spot the Safety Non-Compliances Quiz 2
[object Object]
GENERAL ROLE ,[object Object],[object Object],[object Object]
GENERAL ROLE ,[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object]
GENERAL ROLE ,[object Object],[object Object],[object Object]
GENERAL ROLE ,[object Object],[object Object],[object Object],[object Object],[object Object],[object Object]
SPECIFIC ROLE ,[object Object],[object Object],[object Object],[object Object],[object Object]
SPECIFIC ROLE ,[object Object],[object Object],[object Object],[object Object],[object Object],[object Object]
SPECIFIC ROLE ,[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object]
ROLE ,[object Object]
TYPE OF OSH AUDIT 1) 1st Party Audit 2) 2nd Party Audit 3) 3rd Party Audit Internal Audit  performed by  BPCSB / BPSB Staff . To be conducted at least once a year. Audit conducted by our  client/ customer. Audit conducted by  certification bodies   e.g. SIRIM, UKAS etc.
PURPOSE OF AUDIT 1)  To determine  the fulfillment of OSHMS requirements 2)  To identify  opportunities for improvement
OSH AUDIT CYCLE ,[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],SIRIM AUDIT   BPSB/BPCSB  4-5 JUNE ‘08 NO NOTICE !!!
NCR !! A report showing where a particular  procedure is  not being followed  and the actions necessary to  correct   the mistake. non-conformance report
Spot the Safety Non-Compliances No Safety Helmet No Safety / Reflective Vest Quiz 3
Spot the Safety Non-Compliances No Safety Harness/ Belt Improper Working Platform Improper  Installation  of Scaffolding Quiz 4
ACCIDENTS AT SITE
ACCIDENTS AT SITE Crane toppled because  of the soft ground condition while lifting Victim Detail Name : XXX XXX XXX I.C. No. : 5102XX – XX – XXX  Age : 56 years Position : Crawler Crane Operator Nationality : Malaysian Experience :  20 years  / Working in oversea  before as crane operator.
objectives ,[object Object],[object Object],[object Object],accident case study
accident photographs accident case study ,[object Object]
accident photographs accident case study ,[object Object]
accident photographs accident case study
facts ,[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],accident case study
description ,[object Object],[object Object],[object Object],[object Object],accident case study
layout accident case study 25 meters CH 44,000
victim details ,[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],accident case study
root cause(s) ,[object Object],[object Object],[object Object],[object Object],accident case study
corrective measures(s) ,[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],accident case study
preventive measures(s) ,[object Object],[object Object],[object Object],[object Object],accident case study
consequences ,[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],accident case study
consequences ,[object Object],[object Object],[object Object],[object Object],accident case study
MANDATORY SIGNS Wear welding sheild Gunakan pelindung kimpalan Wear safety harness / belt Gunakan tali pinggang keselamatan
MANDATORY SIGNS Wear glove Gunakan sarung tangan Pedestrian must use this route Pengguna mesti mengikut jalan ini
PROHIBITION SIGNS No industrial trucks Trak industri dilarang masuk No eating and drinking Dilarang makan dan minum
PROHIBITION SIGNS No naked light Dilarang menyalakan api Not drinking water Bukan air minuman
WARNING HAZARD SIGNS DANGER  Toxic hazard BAHAYA  Toksik DANGER  Fragile roof BAHAYA  Atap mudah pecah
WARNING HAZARD SIGNS CAUTION  Forklift trucks AWAS  Trak angsun DANGER  High flammable BAHAYA  Mudah terbakar
SAFE CONDITION SIGNS
SAFE CONDITION SIGNS
SAFETY SIGNAGE
SAFETY SIGNAGE
CONCLUSION ,[object Object]
CONCLUSION TRY ACCIDENT!!!
TRY ACCIDENT!!!
CONCLUSION SAFETY IS MANDATORY PROGRESS IS PRIORITY

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BINAPURI OSH Management System Awareness Training

  • 1. OSH MANAGEMENT SYSTEM BINA PURI SDN BHD BINA PURI CONSTRUCTION SDN BHD
  • 2.
  • 3. ROAD TO CERTIFICATION Jun ‘05 - Approval from TOP MGT Jul ‘05 - GAP Analysis Aug ‘05 - Awareness Training Sept ‘05 - Preparation & Review of Draft Dec ’05 - Finalization of Rev. 0 4 Apr ’06 - ADEQUACY AUDIT (SIRIM) 27-28 Apr ’06 - INITIAL AUDIT (SIRIM) 25–26 May ’06 - Internal OSH Audit 14 Jun ’06 - Management Review Meeting 21-22 Jun ’06 - COMPLIANCE AUDIT (SIRIM)
  • 4.
  • 6.
  • 7.
  • 8.
  • 9. OSHMS DOCUMENTS POLICY & OBJECTIVE MANUAL OPERATING PROCEDURE WORK INSTRUCTIONS FORMS AND RECORDS L1 L2 L3 L4 L5
  • 10.
  • 11.
  • 13. OBJECTIVE ‘ TOWARDS ZERO FATALITY AT OUR PROJECT SITES ’
  • 14.
  • 15. Correspondence between BPSB/BPCSB OSH MANUAL – OHSAS 18001 – MS 1722 BPCSB/BPSB OSH MANUAL OHSAS 18001 : 1999 MS 1722 : PART 1 : 2005 1 Introduction and Scope 1 Scope 1 Scope and Purpose 3 Terms , Definitions & Abbreviation 3 Terms and Definitions 2 Terms and Definition 4 OSH MS Elements 4 OH&S MS Elements 3 OSHMS in the Organization 4.2 Policy 4.2 OH&S Policy 3.1 Policy 4.3.1 Hazard Identification, Risk Assessment and Risk Control 4.3.1 Planning for Hazard Identification, Risk Assessment and Risk Control 3.3.4 Hazard Prevention 4.3.3 Objectives 4.3.3 Objectives 3.3.3 OSH Objectives 4.4.4 Documentation 4.4.4 Documentation 3.2.3 OSHMS Documentation
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  • 20. HIRARC (RISK TABLE) LIKELIHOOD CONSEQUENCE  PRACTICALLLY IMPOSSIBLE NOT LIKELY TO OCCUR COULD OCCUR i.e. HEARD OF HAPPENING KNOWN TO OCCUR i.e. HAS HAPPENED IN THE PAST KNOWN TO BE A COMMON OR REPEATING OCCURANCE MINOR ILLNESS / INJURY ; MINOR DAMAGE 1 2 3 4 5 MODERATE ILLNESS / INJURY; DAMAGE 2 4 6 8 10 SERIOUS ILLNESS / INJURY; MAJOR DAMAGE 3 6 9 12 15 FATALITY / PERMANENT DISABILITY 4 8 12 16 20 Legend: Low (L, 1 – 3) Medium (M, 4 – 8) High (H, 9 – 20) MINOR ILLNESS / INJURY ; MINOR DAMAGE Requiring first-aid treatment ; repairable / immediate replacement MODERATE ILLNESS / INJURY ; DAMAGE Outpatient / 4 days and less MC ; repairable but limited workdays SERIOUS ILLNESS / INJURY ; MAJOR DAMAGE Warded / temporary disability / more than 4 days MC ; irreparable / total lost FATALITY / PERMANENT DISABILITY Fatality within 1 year / permanent disability
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  • 26. Spot the Safety Non-Compliances Quiz 1
  • 27. Spot the Safety Non-Compliances Quiz 2
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  • 37. TYPE OF OSH AUDIT 1) 1st Party Audit 2) 2nd Party Audit 3) 3rd Party Audit Internal Audit performed by BPCSB / BPSB Staff . To be conducted at least once a year. Audit conducted by our client/ customer. Audit conducted by certification bodies e.g. SIRIM, UKAS etc.
  • 38. PURPOSE OF AUDIT 1) To determine the fulfillment of OSHMS requirements 2) To identify opportunities for improvement
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  • 40. NCR !! A report showing where a particular procedure is not being followed and the actions necessary to correct the mistake. non-conformance report
  • 41. Spot the Safety Non-Compliances No Safety Helmet No Safety / Reflective Vest Quiz 3
  • 42. Spot the Safety Non-Compliances No Safety Harness/ Belt Improper Working Platform Improper Installation of Scaffolding Quiz 4
  • 44. ACCIDENTS AT SITE Crane toppled because of the soft ground condition while lifting Victim Detail Name : XXX XXX XXX I.C. No. : 5102XX – XX – XXX Age : 56 years Position : Crawler Crane Operator Nationality : Malaysian Experience : 20 years / Working in oversea before as crane operator.
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  • 51. layout accident case study 25 meters CH 44,000
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  • 58. MANDATORY SIGNS Wear welding sheild Gunakan pelindung kimpalan Wear safety harness / belt Gunakan tali pinggang keselamatan
  • 59. MANDATORY SIGNS Wear glove Gunakan sarung tangan Pedestrian must use this route Pengguna mesti mengikut jalan ini
  • 60. PROHIBITION SIGNS No industrial trucks Trak industri dilarang masuk No eating and drinking Dilarang makan dan minum
  • 61. PROHIBITION SIGNS No naked light Dilarang menyalakan api Not drinking water Bukan air minuman
  • 62. WARNING HAZARD SIGNS DANGER Toxic hazard BAHAYA Toksik DANGER Fragile roof BAHAYA Atap mudah pecah
  • 63. WARNING HAZARD SIGNS CAUTION Forklift trucks AWAS Trak angsun DANGER High flammable BAHAYA Mudah terbakar
  • 68.
  • 71. CONCLUSION SAFETY IS MANDATORY PROGRESS IS PRIORITY