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Myles Peyton, Sales Director   Costing without Complexity
                                                25 June 2012


   www.apriori.com
www.apriori.com


Cost Challenges are Intensifying
 Constantly growing volume of       Predicting costs in the face of
  components to cost                  volatile material markets is hard!
 Considering cost for multiple      Cost of Engineering Change
  early-stage design ideas            Orders are difficult to accurately
 Government and safety               predict
  regulations are driving product    Cost reduction goals becoming
  cost increases that need to be      more challenging to achieve;
  offset to avoid price increases     finding the “needle in a hay stack”
 Need to find new ways optimize      is time intensive
  cost of tooling
 Complex global manufacturing &
  sourcing strategies




1                                                  © 2011 aPriori – Confidential, all rights reserved.
www.apriori.com


With aPriori you can do amazing things

    Go from a
    3D Solid CAD Model…




                …to a detailed cost estimate
                               in seconds


2                                              © 2011 aPriori – Confidential, all rights reserved.
www.apriori.com


With aPriori you can do amazing things

    Calculate
    detailed Assembly cost
    roll-ups…




                             …in seconds



3                                          © 2011 aPriori – Confidential, all rights reserved.
www.apriori.com


               aPriori Value Proposition
                                                                                          Prevent costs from being
                                                                                           designed in to new products
                       Immediate Impact & Long-Term Value                                 Launch new products at or
                                                                                           below target costs


                                                                Maximize cost
                          Identify where you are
                                                                reductions in
                           overpaying suppliers for             re-design projects
Savings Realized




                           production parts
                          Re-quote, re-route, re-                                                 Reduce the amount of
                           bid to get lower prices                                                 re-design work required
                                                                        Negotiate optimal          after product launches
                                                                        pricing on new
                                                                        parts and products




                       Implementation                  Year 1                            Year 2                                                    Year 3

                         ■   Sourcing / Supply Chain
                         ■   Re-Design
                         ■   NPI


                   4                                                                              © 2011 aPriori – Confidential, all rights reserved.
www.apriori.com


aPriori Customers                                           Actual aPriori Results
    •   AGCO Corporation
    •   ASML
    •   Bentley                                                        5
    •   Bissell
    •   Caterpillar
    •   CNH                                              Confirmed savings of $668,109 (2.5% of spend) in 5 weeks
    •   Cummins
    •   Diebold
    •   Excel Industries                                 Confirmed savings of €245k (13% of spend) in 4 weeks
    •   Exmark / Toro
    •   Ford Motor Company
    •   Gardner Denver                                   Confirmed savings of $300k (5.3% of spend) in 3 weeks
    •   Intelligent Energy
    •   Iveco
    •   John Deere                                       Confirmed saving of $800K+ in 1st year of use for NPI and
    •   MacDon Industries
    •   Manitowoc Foodservice
                                                         VA/VE; Tracking ~$2.4M in annual cost avoidance
    •   NACCO Materials Handling Group
    •   NCR Corporation
    •   Paccar
                                                         Reduced time-to-market for NPI by 20% by reducing the
    •   Polaris                                          time creating cost estimates and obtaining quotes
    •   Pitney Bowes
    •   Tecumseh Products
                                                         from suppliers
    •   Thermo King (Ingersoll Rand)
    •   Thomas & Betts
    •   ThyssenKrupp Elevator
                                                         Reduced tooling cost by 50% by using visibility to cost to
    •   Toyota material Handling                         make better design decisions
    •   Schindler Elevators
    •   Sertec
    •   SFI Fabrication
    •   Zebra Technologies
                                      * Partial List of Customers

5                                                                                  © 2011 aPriori – Confidential, all rights reserved.
www.apriori.com


aPriori Customers
    •   AGCO Corporation
    •   ASML
    •   Bentley                                                               Dave Longren
    •   Bissell                                                               Vice President and Chief
    •   Caterpillar                                                           Technology Officer
    •   CNH
    •   Cummins
                                                                              Polaris Industries
    •   Diebold
    •   Excel Industries
    •   Exmark / Toro
    •   Ford Motor Company
    •   Gardner Denver
    •   Intelligent Energy
    •   Iveco
    •   John Deere
    •   MacDon Industries
    •   Manitowoc Foodservice                                                 Garry Ball
    •   NACCO Materials Handling Group
    •   NCR Corporation
                                                                              Senior VP of
    •   Paccar                                                                Worldwide Engineering
    •   Polaris                                                               AGCO Corporation
    •   Pitney Bowes
    •   Tecumseh Products
    •   Thermo King (Ingersoll Rand)
    •   Thomas & Betts
    •   ThyssenKrupp Elevator
    •   Toyota material Handling
    •   Schindler Elevators
    •   Sertec
    •   SFI Fabrication
    •   Zebra Technologies
                                      * Partial List of Customers

6                                                                   © 2011 aPriori – Confidential, all rights reserved.
www.apriori.com


Case Study: Value Engineering & NPI
$1.8B Manufacturer of personal recreation vehicles


    Challenge                                  Solution
    No visibility to cost during product       Corporate rollout of aPriori to inform
    development cycle                          decisions on new and current products
    Looking for tools to help control costs
    in highly competitive marketplace


      Results
      • $821,000 product cost savings reported in first year of use
      • Cost avoidance estimated at $200,000 per month
      • Potential savings over 3 years of contract > $7M and 7:1 ROI


7                                                               © 2011 aPriori – Confidential, all rights reserved.
www.apriori.com


    Cost Challenges We Address
    Research & Development                                  New Product Initiatives
•   Cost Components w/o                                     •   Designing-to-Cost & Meeting Targets
    CAD Model                                               •   Shortening Overall NPI Lifecycle
                                                            •   Tracking Total Product Costs (BOMs)


Manufacturing                                                         Value Analysis/Value Engineering
•   Developing Time Standards                                         •   Reducing Current Product Costs
•   Capital Asset Justification                                       •   Costing Engineering Change Order
                                                                      •   Identifying Outliers and Analyzing
                                                                          Components for Cost Reductions


Sourcing                                                    Cost Engineering
•   Developing Should Cost        •   Negotiating with      •   Estimating Costs for NPI             •   Negotiating with
    Analyses                          Suppliers                 Projects                                 Suppliers
•   Analyzing Make vs. Buy        •   Requesting &          •   Analyzing Make vs. Buy               •   Creating Cost
                                      Evaluating Supplier                                                Models *
•   Identifying Outliers and          Quotes*               •   Identifying Outliers and
    Analyzing Components for                                    Analyzing Components for
    Cost Reductions                                             Cost Reductions


    8                                                                        © 2011 aPriori – Confidential, all rights reserved.
www.apriori.com


Usage Summary
1. Purchasing can identify where they are being overcharged by their suppliers and
   have a fact-based negotiation with suppliers.

2. VAVE/Cost-Out activities to trim cost from currently manufactured parts -> for
   conducting what-if scenarios by making changes to geometry, material, quantity,
   process, routing, etc. To identify savings opportunities.

3. New Product Introduction – Engineers get real-time cost information as geometric
   changes are made allowing for least-cost designs to be generated at the beginning of
   the product life-cycle -> for engineering cost out of the product and avoid
   unnecessary cost from the beginning!




 9                                                           © 2011 aPriori – Confidential, all rights reserved.
www.apriori.com




     Thank you
     Myles Peyton, Sales Director

     June 25, 2012




10                                  © 2011 aPriori – Confidential, all rights reserved.

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Reducing product costs

  • 1. Myles Peyton, Sales Director Costing without Complexity 25 June 2012 www.apriori.com
  • 2. www.apriori.com Cost Challenges are Intensifying  Constantly growing volume of  Predicting costs in the face of components to cost volatile material markets is hard!  Considering cost for multiple  Cost of Engineering Change early-stage design ideas Orders are difficult to accurately  Government and safety predict regulations are driving product  Cost reduction goals becoming cost increases that need to be more challenging to achieve; offset to avoid price increases finding the “needle in a hay stack”  Need to find new ways optimize is time intensive cost of tooling  Complex global manufacturing & sourcing strategies 1 © 2011 aPriori – Confidential, all rights reserved.
  • 3. www.apriori.com With aPriori you can do amazing things Go from a 3D Solid CAD Model… …to a detailed cost estimate in seconds 2 © 2011 aPriori – Confidential, all rights reserved.
  • 4. www.apriori.com With aPriori you can do amazing things Calculate detailed Assembly cost roll-ups… …in seconds 3 © 2011 aPriori – Confidential, all rights reserved.
  • 5. www.apriori.com aPriori Value Proposition  Prevent costs from being designed in to new products Immediate Impact & Long-Term Value  Launch new products at or below target costs Maximize cost  Identify where you are reductions in overpaying suppliers for re-design projects Savings Realized production parts  Re-quote, re-route, re- Reduce the amount of bid to get lower prices re-design work required Negotiate optimal after product launches pricing on new parts and products Implementation Year 1 Year 2 Year 3 ■ Sourcing / Supply Chain ■ Re-Design ■ NPI 4 © 2011 aPriori – Confidential, all rights reserved.
  • 6. www.apriori.com aPriori Customers Actual aPriori Results • AGCO Corporation • ASML • Bentley 5 • Bissell • Caterpillar • CNH Confirmed savings of $668,109 (2.5% of spend) in 5 weeks • Cummins • Diebold • Excel Industries Confirmed savings of €245k (13% of spend) in 4 weeks • Exmark / Toro • Ford Motor Company • Gardner Denver Confirmed savings of $300k (5.3% of spend) in 3 weeks • Intelligent Energy • Iveco • John Deere Confirmed saving of $800K+ in 1st year of use for NPI and • MacDon Industries • Manitowoc Foodservice VA/VE; Tracking ~$2.4M in annual cost avoidance • NACCO Materials Handling Group • NCR Corporation • Paccar Reduced time-to-market for NPI by 20% by reducing the • Polaris time creating cost estimates and obtaining quotes • Pitney Bowes • Tecumseh Products from suppliers • Thermo King (Ingersoll Rand) • Thomas & Betts • ThyssenKrupp Elevator Reduced tooling cost by 50% by using visibility to cost to • Toyota material Handling make better design decisions • Schindler Elevators • Sertec • SFI Fabrication • Zebra Technologies * Partial List of Customers 5 © 2011 aPriori – Confidential, all rights reserved.
  • 7. www.apriori.com aPriori Customers • AGCO Corporation • ASML • Bentley Dave Longren • Bissell Vice President and Chief • Caterpillar Technology Officer • CNH • Cummins Polaris Industries • Diebold • Excel Industries • Exmark / Toro • Ford Motor Company • Gardner Denver • Intelligent Energy • Iveco • John Deere • MacDon Industries • Manitowoc Foodservice Garry Ball • NACCO Materials Handling Group • NCR Corporation Senior VP of • Paccar Worldwide Engineering • Polaris AGCO Corporation • Pitney Bowes • Tecumseh Products • Thermo King (Ingersoll Rand) • Thomas & Betts • ThyssenKrupp Elevator • Toyota material Handling • Schindler Elevators • Sertec • SFI Fabrication • Zebra Technologies * Partial List of Customers 6 © 2011 aPriori – Confidential, all rights reserved.
  • 8. www.apriori.com Case Study: Value Engineering & NPI $1.8B Manufacturer of personal recreation vehicles Challenge Solution No visibility to cost during product Corporate rollout of aPriori to inform development cycle decisions on new and current products Looking for tools to help control costs in highly competitive marketplace Results • $821,000 product cost savings reported in first year of use • Cost avoidance estimated at $200,000 per month • Potential savings over 3 years of contract > $7M and 7:1 ROI 7 © 2011 aPriori – Confidential, all rights reserved.
  • 9. www.apriori.com Cost Challenges We Address Research & Development New Product Initiatives • Cost Components w/o • Designing-to-Cost & Meeting Targets CAD Model • Shortening Overall NPI Lifecycle • Tracking Total Product Costs (BOMs) Manufacturing Value Analysis/Value Engineering • Developing Time Standards • Reducing Current Product Costs • Capital Asset Justification • Costing Engineering Change Order • Identifying Outliers and Analyzing Components for Cost Reductions Sourcing Cost Engineering • Developing Should Cost • Negotiating with • Estimating Costs for NPI • Negotiating with Analyses Suppliers Projects Suppliers • Analyzing Make vs. Buy • Requesting & • Analyzing Make vs. Buy • Creating Cost Evaluating Supplier Models * • Identifying Outliers and Quotes* • Identifying Outliers and Analyzing Components for Analyzing Components for Cost Reductions Cost Reductions 8 © 2011 aPriori – Confidential, all rights reserved.
  • 10. www.apriori.com Usage Summary 1. Purchasing can identify where they are being overcharged by their suppliers and have a fact-based negotiation with suppliers. 2. VAVE/Cost-Out activities to trim cost from currently manufactured parts -> for conducting what-if scenarios by making changes to geometry, material, quantity, process, routing, etc. To identify savings opportunities. 3. New Product Introduction – Engineers get real-time cost information as geometric changes are made allowing for least-cost designs to be generated at the beginning of the product life-cycle -> for engineering cost out of the product and avoid unnecessary cost from the beginning! 9 © 2011 aPriori – Confidential, all rights reserved.
  • 11. www.apriori.com Thank you Myles Peyton, Sales Director June 25, 2012 10 © 2011 aPriori – Confidential, all rights reserved.