Organic electrochemistry applications

Dr. Narender Rao Somisetti
Dr. Narender Rao SomisettiGeneral Manager, Head-API Process Development, Lupin Ltd à Lupin Ltd
APPLICATIONS IN FINE CHEMICALS AND PHARMACEUTICAL
INDUSTRY
Organic Electrochemistry
Organic Electrochemistry
Presented by
Dr. Narender Rao Somisetti
Electrochemical synthesis
Chloro-alkali process
The chlor-alkali process is an industrial process for the electrolysis of sodium chloride. It is the technology used to
produce chlorine and sodium hydroxide (lye/caustic soda).
2NaCl + 2H2O —> 2NaOH + Cl2 + H2
Aluminum production
ADP synthesis
2CH2 =CHCN + H2O → NC(CH2)4 CN +1/2O2
The most successful organic electro synthesis process that has been commercialized is the manufacture of
adiponitrile from acrylonitrile. Adiponitrile (ADP) is a key intermediate for the production of nylon 6, 6 polymers. It is
used for the synthesis of hexamethylene diamine (HMD). 33% of the world consumption is made through
electrochemical synthesis.
Organic Electrochemistry: What is it?
Organic Electrochemistry: Why?
Reaction economy
Direct control of electron energy via over potential
Electrons/protons are (typically) sole reagents
Organic Electrochemistry: Why?
Electrochemistry enables the generation reactive intermediates from simple and
ubiquitous functional groups.
The ability of electrochemistry to expediently invert the intrinsic polarity of common
structural motifs.
The exceptional mildness and selectivity of electrochemical reactions.
The scalability and robustness of electrochemistry.
Exquisite control of chemo selectivity by “dialing in” reaction potentials.
Electrochemistry proffers reactivities and selectivities not within the purview of most
chemical reagents.
Organic Electrochemistry: Why?
Synthetic utility
Umpolung chemistry
High, typically predictable, tolerance of functional groups
Organic Electrochemistry: Why?
Synthetic utility:
Umpolung chemistry
Umpolung: pole reversal; reversion of polarity; turn-over.
Eg. Benzoin condensation in which Cyanide ion catalyzed dimerization of aromatic and heterocyclic
aldehydes to form α-ketols
Umpolung chemistry
Michael Stetter Reaction
Organic electrochemistry applications
Organic Electrochemistry: Early Beginnings
Organic Electrochemistry: Early Beginnings
Examples of industrial organic electro synthesis
processes at commercial scale
Electrochemistry Basics
Electrochemical Cell Design
Electrochemical Cells
Organo Electrochemical reactions @ Lab scale
Undivided design Divided design
The main advantages of electrochemical processes
• Versatility: Direct or indirect oxidation and reduction, phase separation, concentration or dilution, biocide
functionality, applicability to a variety of media and pollutants in gases, liquids, and solids, and treatment of small to
large volumes from micro liters up to millions of liters.
• Energy efficiency: Lower temperature requirements than their non electrochemical Counterparts and side
reactions being minimized by optimization of electrode structure and cell design.
• Amenability to automation: The system inherent variables of electrochemical processes, for example,
electrode potential and cell current, are particularly suitable for facilitating process automation and control.
• Cost effectiveness: Cell constructions and peripheral equipment are generally simple and if properly designed,
also inexpensive. The backbone of any electrochemical technology is the electrochemical reactor, therefore the
perfect design and scale-up plays an important role in successful of this electrochemical technology.
Limitations and challenges
Use in industry still restricted by mechanics of
process – engineering problem
Initial set up costs
Few examples for enantioselective additions or cyclization –
general for radical chemistry
Curiosity
Chemistry
Creativity
1 sur 19

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Organic electrochemistry applications

  • 1. APPLICATIONS IN FINE CHEMICALS AND PHARMACEUTICAL INDUSTRY Organic Electrochemistry Organic Electrochemistry Presented by Dr. Narender Rao Somisetti
  • 2. Electrochemical synthesis Chloro-alkali process The chlor-alkali process is an industrial process for the electrolysis of sodium chloride. It is the technology used to produce chlorine and sodium hydroxide (lye/caustic soda). 2NaCl + 2H2O —> 2NaOH + Cl2 + H2 Aluminum production ADP synthesis 2CH2 =CHCN + H2O → NC(CH2)4 CN +1/2O2 The most successful organic electro synthesis process that has been commercialized is the manufacture of adiponitrile from acrylonitrile. Adiponitrile (ADP) is a key intermediate for the production of nylon 6, 6 polymers. It is used for the synthesis of hexamethylene diamine (HMD). 33% of the world consumption is made through electrochemical synthesis.
  • 4. Organic Electrochemistry: Why? Reaction economy Direct control of electron energy via over potential Electrons/protons are (typically) sole reagents
  • 5. Organic Electrochemistry: Why? Electrochemistry enables the generation reactive intermediates from simple and ubiquitous functional groups. The ability of electrochemistry to expediently invert the intrinsic polarity of common structural motifs. The exceptional mildness and selectivity of electrochemical reactions. The scalability and robustness of electrochemistry. Exquisite control of chemo selectivity by “dialing in” reaction potentials. Electrochemistry proffers reactivities and selectivities not within the purview of most chemical reagents.
  • 6. Organic Electrochemistry: Why? Synthetic utility Umpolung chemistry High, typically predictable, tolerance of functional groups
  • 7. Organic Electrochemistry: Why? Synthetic utility: Umpolung chemistry Umpolung: pole reversal; reversion of polarity; turn-over. Eg. Benzoin condensation in which Cyanide ion catalyzed dimerization of aromatic and heterocyclic aldehydes to form α-ketols
  • 12. Examples of industrial organic electro synthesis processes at commercial scale
  • 16. Organo Electrochemical reactions @ Lab scale Undivided design Divided design
  • 17. The main advantages of electrochemical processes • Versatility: Direct or indirect oxidation and reduction, phase separation, concentration or dilution, biocide functionality, applicability to a variety of media and pollutants in gases, liquids, and solids, and treatment of small to large volumes from micro liters up to millions of liters. • Energy efficiency: Lower temperature requirements than their non electrochemical Counterparts and side reactions being minimized by optimization of electrode structure and cell design. • Amenability to automation: The system inherent variables of electrochemical processes, for example, electrode potential and cell current, are particularly suitable for facilitating process automation and control. • Cost effectiveness: Cell constructions and peripheral equipment are generally simple and if properly designed, also inexpensive. The backbone of any electrochemical technology is the electrochemical reactor, therefore the perfect design and scale-up plays an important role in successful of this electrochemical technology.
  • 18. Limitations and challenges Use in industry still restricted by mechanics of process – engineering problem Initial set up costs Few examples for enantioselective additions or cyclization – general for radical chemistry

Notes de l'éditeur

  1. Locations to cover highlights and achievements for the ORM period in this section Content should be limited to 1 or two slides