1. Supplier Profile and Capabilities
Mission: We are focused on creating value in our business relationships for some of the worlds leading companies, by
providing innovative and cost-effective solutions for their challenging programs in a team-driven environment.
We are committed to the mutual success of our customers, employees, and suppliers.
Business: Empire Precision Plastics is a full service, precision injection molder and injection molding tool builder.
We produce initial prototypes to high volume precision components. We specialize in high heat engineering
resins, MuCell, vertical insert molding, thermoplastic elastomers, over-molds, encapsulation and assemblies.
Markets: Empire has a long history of producing complex, feature-rich plastic components and assemblies for a broad
range of Medical Device, Electronic, Consumer and Industrial markets. Our unique processing and tool building
expertise has lead to innovations in Medical Surgical Devices. The focus in Medical Device Innovations, Electronic
Components, and Industrial/Consumer Products will continue as our business moves forward.
• Medical Devices 53% • Electronic/Electrical 22% • Industrial 12%
• Consumer 9% • Other 3% • Automotive 1%
Corporate Officers: Neal Elli (President / Owner) Rick Wilson (Vice President / Owner)
Quality Certifications: Certified to ISO 9001 Registered (BVQI) since 1996. Certification to ISO 13485 (Medical) in 2010.
UL Recognized (UL46D), TS 16949 (Automotive) Compliant.
Manufacturing Operates under IQMS Enterprise IQ ERP Software
ERP Systems: • Real Time management system for production monitoring
• IQMS fully integrated Quality and Project Management Modules
• MPP Modules for Order Entry, Scheduling, and Accounting
Special • Scientific Injection Molding • In-house tool design and build
Capabilities: • Clean Room Molding – ISO Class 6 & 7 • Project Management
• Transfer Programs of existing production tools • Production intent prototypes and development
• High heat / engineering material processing • Ultrasonic welding & pad printing
• Micro Molding – parts weight less than 1 gram • Assembly including Clean Room assembly
• MuCell Process – Micro-cellular foaming • Insert Molding
• Thermoplastic elastomers (insert & over-mold) • Multi-Component molding (“2 shot”)
Empire utilizes multiple design and process prediction software such as MOLD FLOW. Additionally
Engineering Software: we are capable of translating and working with the following Data Formats: Unigraphics, Parasolid,
.SAT, .DXF, IGES, STEP, Pro/E or AutoCAD .DWG files. FTP Site available for file transfer.
• Siemens NX5 (formerly Unigraphics) • Siemens NX5 Manufacturing
CAD • Siemens NX5 Mold Wizard CAM • Mastercam X MR2
• SolidWorks (v2009) • Esprit 2008
Complete facilities for prototype mold fabrication, new injection mold building, engineering changes and complete
mold maintenance. Fully capable design/build, in-house Tool Room with Wire & Sinker CNC EDM, High Speed CNC
Tooling: Milling, and Grinding & Polishing for tool build and tool maintenance. Utilization of robotic tool and electrode sys-
tems for automation of mold component production.
• MUD Unit Molds • Established local vendors
In House • Full-frame External / Outsource • Regional Partners (specialized)
• Prototype tooling • Offshore partners (design & build)
SOLUTIONS FOR YOUR CHALLENGING PARTS
500 Lee Road, Suite 400 Phone: 585-454-4995
Rochester, NY 14606 Fax: 585-454-0449
www.empireprecision.com E-mail: sales@empireprecision.com
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2. Supplier Profile and Capabilities
Metrology: • Complete selection of inspection measuring & gauging • Servo-driven CMM
• IQMS Quality Management Software • Process Monitoring
• Material Moisture Analyzer • Video & optical comparators
Compliance Empire utilizes IQMS Quality Medical tools and capabilities to manage compliance with quality directives and
and Quality: to facilitate internal communications. This IQMS module addresses the following:
• Installation, Operational and Performance Qualification (IQ/OQ/PQ)
• Comprehensive Corrective Action/Preventive Action (CAPA)
• Non-conforming product review and tracking
• Lot and serial tracking and traceability
• Complete audit trail of manufacturing process
Organization: 50 (+) Employees; non-union (10 Administrative/40 (+) Production)
Production and • 24 hours 3 shifts / 7 days a week • Clean Room Molding and Assembly
Operations: • Climate Controlled Manufacturing • 40 modern injection molding machines
• Closed loop process water with back-up systems -> 25 to 300 tons clamp force
• Hot oil for high temp mold processing -> 0.5 to 21 ounces shot capacity
• 75% of molding equipment with automation -> 3 Vertical Clamp (Insert capabilities)
Meet with a knowledgeable, trusted advisor who can guide you through multiple considerations using cost reduction and im-
proved performance as the main criteria. Examine ways in which Empire Precision can support and improve your present and
future requirements for an injection molding component supplier. Empire Precision is confident through our comprehensive
engineering support and refined business systems we can provide superior solutions for delivery and support of your product.
TITLE NAME PHONE E-MAIL
President Neal Elli (585) 454-4995
npe@empireprecision.com
Extension - 112
Vice President Engineering Rick Wilson (585) 454-4995
Extension - 107 rnw@empireprecision.com
Advance Project Team
Sales Engineer / Application Specialist Markus Lettau (413) 262-9629
mhl@empireprecision.com
Advance Project Team
Project Management Doug Gresens (585) 454-4995
Extension - 102 dcg@empireprecision.com
Advance Project Team
Project Management Paul Carney (585) 454-4995
Extension - 121 pcc@empireprecision.com
Advance Project Team
Director of Operations Mark Trudeau (585) 454-4995
Extension - 127 mjt@empireprecision.com
Production Manager Steve Steinmetz (585) 454-4995
sws@empireprecision.com
Extension - 114
Director of Quality Chris Judd (585) 454-4995
crj@empireprecision.com
Extension - 125
Customer Service Coordinator Dianne Lannon (585) 454-4995
Extension - 116 dml@empireprecision.com
SOLUTIONS FOR YOUR CHALLENGING PARTS
500 Lee Road, Suite 400 Phone: 585-454-4995
Rochester, NY 14606 Fax: 585-454-0449
www.empireprecision.com E-mail: sales@empireprecision.com
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