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good laboratory practice or  glp Noel C. Santos, MD,MPH Fellow, Phil. Society of Pathologists
Objectives ,[object Object],[object Object],[object Object]
“ good laboratory practices” ,[object Object],[object Object],[object Object],[object Object],[object Object]
“ Good Laboratory Practice (GLP)” ,[object Object],[object Object]
“ good laboratory practices (glp)” ,[object Object],[object Object]
“ Good Laboratory Practice (GLP)” ,[object Object],[object Object],[object Object]
3 Different Notions of GLP
First notion..... ,[object Object],[object Object],[object Object],[object Object],[object Object]
Research, Clinical, Microbiology Laboratories ,[object Object],[object Object]
“ glp” ,[object Object],[object Object]
Second notion..... ,[object Object],[object Object],[object Object]
No problem as far as laboratory is concerned… ,[object Object],[object Object],[object Object],[object Object],[object Object]
Pharmaceutical Industry ,[object Object],[object Object]
GLP ,[object Object],[object Object]
GLP ,[object Object]
good laboratory practice = SAFE TIMELY ACCURATE
[object Object],[object Object],[object Object],[object Object],3 Major Concerns
Accidents
THE HAZARDOUS  ENVIRONMENT IN THE LABORATORY “ THE PERFECT SET UP FOR AN ACCIDENTS” Toxic and Hazardous waste Inadequate training/  Do not follow  procedure high stress, overworked laboratory staff high turnover laboratory staff infectious environment potent body fluids Toxic and flammable chemicals dangerous equipment
LABORATORY HAZARD PREVENTION STRATEGIES (WORK  PRACTICE  CONTROLS) Handwashing after  each patient contact  Cleaning surface with disinfectants Orientation training  and continuing education Warning signages No eating drinking or smoking in laboratory Immunization for  Hepatitis Job rotation to  Minimize repetitive Task
LABORATORY HAZARD PREVENTION STRATEGIES ( ENGINEERING  CONTROLS) Kneel/elbow or foot Controlled faucets Puncture-resistant containers for disposal and  transport of needles Mechanical pipetting  Device  Sufficient supply of wall electric points  to avoid “octopus” extensions Biohazard bags Bench space and floor  non-slip  resistant to reagents and  disinfectants used Biological safety Cabinets
LABORATORY HAZARD  PREVENTION  STRATEGIES (PERSONAL PROTECTIVE EQUIPMENTS) Non latex gloves Mask including respirators Protective eye wear Gowns and laboratory coats Face shield Eye station
Delays
“ WHAT TIME WILL BE THE RELEASE  OF MY LABORATORY RESULTS?”
DELAYS = LOST REVENUES A tertiary laboratory calculated that it took almost 2 hours to do a CBC blood test that can be done in 7 minutes. Another laboratory calculated that it took almost a  month to release a biopsy result
CBC Blood Test Process Time ,[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object]
Biopsy Process Time ,[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object]
Patient Process Flow Analysis in the laboratory LOS (length of stay) reduction
admitted patient discharged patient PATIENT FLOW “ PROCESS ORIENTED APPROACH” Hospital Management ER MEDICINE ANCILLARY FINANCE
Conventional Process (batch processing) Lean Process (one piece flow)
“ Batch Production Method” in the Clinical Laboratory
PROCESS SIMPLIFICATION ,[object Object],[object Object],[object Object]
Using the principles of Kaizen and the Toyota Production System, Virginia Mason Medical Center increased the number of patients it treats in its 40-foot-long hyperbaric chamber by adding dressing, toilet and treatment space, which allowed some patients to prepare while others are being treated.
(LABORATORY  HOSPITAL LABORATORY REQUEST PROCESS) PATIENT ARRIVES  AT THE LAB 1 ST  FLOOR WAIT GIVE LAB  REQUEST USE OF PROCESS FLOW ANALYSIS ASSESSEMENT RETURN TO LAB GIVE RECEIPT PAY AT 2 ND  FLOOR ACCOUNTING BEFORE IMPROVEMENT RETURN TO 2 ND  FLR  TO COLLECT URINE PATIENT ARRIVES AT THE LAB GIVE REQUEST ASSESSEMENT PAYMENT SPECIMEN COLLECTION ALL IN THE SAME FLOOR AFTER IMPROVEMENT
ONE-STOP-SHOP PROCESSING
Errors
THE  HIGH RISK ENVIRONMENT  OF HEALTH CARE “ THE PERFECT SET UP FOR MAKING  MISTAKES” high volume prescription high volume MD orders high volume patients high speed emergencies high stress, overworked medical staff highly sensitive impatient patients high turnover medical staff illegible, unclear orders MD high variety, myriad cases, symptoms
DANGEROUS ABBREVIATIONS- INSTRUCTIONS .5 mg 5 mg U/A (urinalysis) UA (uric acid) 10 % formalin 10 mL formalin µL mL 5.0 mg 50 mg 1:10,000 mg/mL 1:1,000  mg/mL X (yes) X (no) HBsAg HBsAb
LOOK-ALIKE PRODUCTS AND PACKAGING water alcohol A B KCl distilled water
1 million hospitalized patients in the U.S. 6 laboratory request daily each 6 million request per day 5% mislabeling of specimen  300,000 mislabeled specimen daily
Six Sigma Quality 99.9999997% “ 3 defects per million (DPM)” WORLD CLASS  MANUFACTURERS 230 DPM HOSPITALS 6,000 - 300,000 DPM
Mistake-proofing
WRONG SITE SURGERY IMPOSSIBLE EVENTS UNDER  TOYOTA’S MISTAKE PROOFING SYSTEM WRONG BLOOD TYPE
MISLABELING OF SPECIMEN MISLABELING – 50% OF ALL REPORTED LABORATORY ERRORS IMPOSSIBLE EVENTS UNDER  TOYOTA’S MISTAKE PROOFING SYSTEM
ROBUST PROCESS DESIGN “ SMART MACHINES” cannot be set nor operated beyond  normal, safe, or maximum levels (volume, intensity or time)
ROBUST PROCESS DESIGN (INFORMATION SYSTEM DATA ENTRY) abnormal values cannot be entered N.R. 0.001 gram to 0.01 gram [ 0 .1 gram will be rejected ]
VISUAL CONTROL  35% ERROR REDUCTION HBs Ag Anti -HBs
STANDARDS MEASURES What is not measured cannot be improved.
good practices has to be documented ,[object Object],[object Object],[object Object],[object Object],[object Object]
Good documents has to be practiced ,[object Object],[object Object],[object Object],[object Object],[object Object]
 
[object Object]
Thank you very much for listening....
Good day!!!

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GLP vs glp: Understanding the differences in good laboratory practices

  • 1. good laboratory practice or glp Noel C. Santos, MD,MPH Fellow, Phil. Society of Pathologists
  • 2.
  • 3.
  • 4.
  • 5.
  • 6.
  • 8.
  • 9.
  • 10.
  • 11.
  • 12.
  • 13.
  • 14.
  • 15.
  • 16. good laboratory practice = SAFE TIMELY ACCURATE
  • 17.
  • 19. THE HAZARDOUS ENVIRONMENT IN THE LABORATORY “ THE PERFECT SET UP FOR AN ACCIDENTS” Toxic and Hazardous waste Inadequate training/ Do not follow procedure high stress, overworked laboratory staff high turnover laboratory staff infectious environment potent body fluids Toxic and flammable chemicals dangerous equipment
  • 20. LABORATORY HAZARD PREVENTION STRATEGIES (WORK PRACTICE CONTROLS) Handwashing after each patient contact Cleaning surface with disinfectants Orientation training and continuing education Warning signages No eating drinking or smoking in laboratory Immunization for Hepatitis Job rotation to Minimize repetitive Task
  • 21. LABORATORY HAZARD PREVENTION STRATEGIES ( ENGINEERING CONTROLS) Kneel/elbow or foot Controlled faucets Puncture-resistant containers for disposal and transport of needles Mechanical pipetting Device Sufficient supply of wall electric points to avoid “octopus” extensions Biohazard bags Bench space and floor non-slip resistant to reagents and disinfectants used Biological safety Cabinets
  • 22. LABORATORY HAZARD PREVENTION STRATEGIES (PERSONAL PROTECTIVE EQUIPMENTS) Non latex gloves Mask including respirators Protective eye wear Gowns and laboratory coats Face shield Eye station
  • 24. “ WHAT TIME WILL BE THE RELEASE OF MY LABORATORY RESULTS?”
  • 25. DELAYS = LOST REVENUES A tertiary laboratory calculated that it took almost 2 hours to do a CBC blood test that can be done in 7 minutes. Another laboratory calculated that it took almost a month to release a biopsy result
  • 26.
  • 27.
  • 28. Patient Process Flow Analysis in the laboratory LOS (length of stay) reduction
  • 29. admitted patient discharged patient PATIENT FLOW “ PROCESS ORIENTED APPROACH” Hospital Management ER MEDICINE ANCILLARY FINANCE
  • 30. Conventional Process (batch processing) Lean Process (one piece flow)
  • 31. “ Batch Production Method” in the Clinical Laboratory
  • 32.
  • 33. Using the principles of Kaizen and the Toyota Production System, Virginia Mason Medical Center increased the number of patients it treats in its 40-foot-long hyperbaric chamber by adding dressing, toilet and treatment space, which allowed some patients to prepare while others are being treated.
  • 34. (LABORATORY HOSPITAL LABORATORY REQUEST PROCESS) PATIENT ARRIVES AT THE LAB 1 ST FLOOR WAIT GIVE LAB REQUEST USE OF PROCESS FLOW ANALYSIS ASSESSEMENT RETURN TO LAB GIVE RECEIPT PAY AT 2 ND FLOOR ACCOUNTING BEFORE IMPROVEMENT RETURN TO 2 ND FLR TO COLLECT URINE PATIENT ARRIVES AT THE LAB GIVE REQUEST ASSESSEMENT PAYMENT SPECIMEN COLLECTION ALL IN THE SAME FLOOR AFTER IMPROVEMENT
  • 37. THE HIGH RISK ENVIRONMENT OF HEALTH CARE “ THE PERFECT SET UP FOR MAKING MISTAKES” high volume prescription high volume MD orders high volume patients high speed emergencies high stress, overworked medical staff highly sensitive impatient patients high turnover medical staff illegible, unclear orders MD high variety, myriad cases, symptoms
  • 38. DANGEROUS ABBREVIATIONS- INSTRUCTIONS .5 mg 5 mg U/A (urinalysis) UA (uric acid) 10 % formalin 10 mL formalin µL mL 5.0 mg 50 mg 1:10,000 mg/mL 1:1,000 mg/mL X (yes) X (no) HBsAg HBsAb
  • 39. LOOK-ALIKE PRODUCTS AND PACKAGING water alcohol A B KCl distilled water
  • 40. 1 million hospitalized patients in the U.S. 6 laboratory request daily each 6 million request per day 5% mislabeling of specimen 300,000 mislabeled specimen daily
  • 41. Six Sigma Quality 99.9999997% “ 3 defects per million (DPM)” WORLD CLASS MANUFACTURERS 230 DPM HOSPITALS 6,000 - 300,000 DPM
  • 43. WRONG SITE SURGERY IMPOSSIBLE EVENTS UNDER TOYOTA’S MISTAKE PROOFING SYSTEM WRONG BLOOD TYPE
  • 44. MISLABELING OF SPECIMEN MISLABELING – 50% OF ALL REPORTED LABORATORY ERRORS IMPOSSIBLE EVENTS UNDER TOYOTA’S MISTAKE PROOFING SYSTEM
  • 45. ROBUST PROCESS DESIGN “ SMART MACHINES” cannot be set nor operated beyond normal, safe, or maximum levels (volume, intensity or time)
  • 46. ROBUST PROCESS DESIGN (INFORMATION SYSTEM DATA ENTRY) abnormal values cannot be entered N.R. 0.001 gram to 0.01 gram [ 0 .1 gram will be rejected ]
  • 47. VISUAL CONTROL 35% ERROR REDUCTION HBs Ag Anti -HBs
  • 48. STANDARDS MEASURES What is not measured cannot be improved.
  • 49.
  • 50.
  • 51.  
  • 52.
  • 53. Thank you very much for listening....