PLM and ERP: Separated by a common Bill of Materials (BOM)

PLM and ERP: separated by a common BOM
Oleg Shilovitsky @beyondplm
Copyright © Beyond PLM 2015 http://www.prostep.org/en/events/symposium/symposium-2015.html

Who am I?
I spent 20+ years developing engineering and
manufacturing software:
1990s: Selling and developing Autodesk apps in Israel
2000s: SmarTeam, Enovia, Dassault… working on PDM/PLM tech
2010-12: Inforbix… developing new approach in cloud search and data analytics
2012-14: Autodesk… joining team working on PLM360 and search technologies
2015: Consulting manufacturing companies at Beyond PLM.
Copyright © Beyond PLM 2015

Beyond PLM…

Beyond PLM…
I started to blog in 2008 and didn’t stop…
For the last 6 years I wrote ~1800 blogs about PLM and
related topics - technology, engineering, manufacturing...
It is about 1’000’000 words …and I learned a lot:
What I learned about PLM from six years of daily blogging

Do you speak “stückliste” ?
Copyright © Beyond PLM 2015 image source: http://help.solidworks.com/2012/German/SolidWorks/acadhelp/Bill_of_Materials.htm

Why BOM is a boring topic to present?
This is really cool stuff you would like to present
image source: 3dprint.com, electrical-cars.net

Why BOM is a boring topic to present?
image source: microsoft, SAP
These pictures are less cool…

BOM is everywhere…
….because you cannot do much without BOM
image source: http://www.macobserver.com/

So, who is controlling BOM?
The ugly truth about PLM and ERP volleyball…
http://beyondplm.com/2010/03/05/the-ugly-truth-about-plm-erp-monkey-volleyball/

Where is BOM in a product lifecycle?

Supply Chain
MRP, ERP, PLM ... Where is DA BOM?
Manufacturing Design & engineering
Sales & Marketing
material procurement
shopflow planning
product control & planning
material planning
demand and scheduling
Design
Product planning
Engineering
Contract manufacturing
Sales configuration
Compliance & regulation
BOM
MBOM
EBOM
XBOMSBOM
BOM connects all engineering and non-engineering processes

Design Eng Mfg Service Refab
Product Lifecycle
Disciplines
Mechanical
Electric
Electronic
Software
Services
ECR
ECO
ECN
Changes
CAD and other content creation tools…
Data and lifecycle tools
(PDM, PLM, MRP, ERP, SCM….)
BOM
Multiple dimensions of BOM complexity

Bill of material and product lifecycle
Design Engineering and Manufacturing Physical
product
Require
ments
Design Engineering Planning
Planning
Planning
Ordering As-built
As-Built-SNMBOM
Support
Kit
Spec
How to synchronize BOM data across the product lifecycle chain?

● Complete data representation
● Unique part numbers
● Synchronized changed
● To use only “part numbers” (no doc#...)
● Include all scheduled items for mfg
● Decrease # of levels
● Complete approval process
What about “single BOM” idea?
http://beyondplm.com/2009/10/14/seven-rules-towards-single-bill-of-material/
“Single”
BOM
Design
BOM
Engineering
BOM
Supply
BOM
Regulation
BOM
Production
BOM
Support
BOM

Why vendors are competing for BOM control?
Design
PDM CAD
Simulation
Demand
generation
Planning
BOMs
Procurement
Manufacturing
operation
Over the wall approach

BOM management demands
No mistakes No manual typing
No painful
synchronization
Image courtesy of winnond at FreeDigitalPhotos.net

BOM integration challenges
#1 → BOM Transfer
#2 → Keep Item data in sync
#3 → Keep consistency of views
http://beyondplm.com/2011/11/02/bom-and-cad-pdm-plm-erp-integration-challenges/

Why people want to separate CAD, EBOM and MBOM?
http://beyondplm.com/2013/12/17/the-ugly-truth-of-multi-bom-management/
Skateboard
Front Assy Rear Assy
FW FA
Board
RW RA
CAD / Engineering View
Skateboard
FW FA BoardRW RA
Manufacturing Assembly VIew

How to manage enterprise BOM?
http://beyondplm.com/2013/08/26/will-plm-manage-enterprise-bom/
Multi-disciplinary Scalable People acceptance

Why companies are not ready for “single BOM”?
http://beyondplm.com/2012/12/19/why-companies-are-not-ready-for-single-bom/
Multidisciplinary design tools No agreement to shareData controlling behavior

3 important questions about BOM
Q1: How to support connected processes?
Q2: How to stop syncing BOM between silos?
Q3: How PLM + ERP can support “single BOM”?

Want to discuss BOM? Call me @beyondplm.
Thank you!oleg@beyondplm.com

PLM and ERP: Separated by a common Bill of Materials (BOM)

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PLM and ERP: Separated by a common Bill of Materials (BOM)