SlideShare a Scribd company logo
1 of 6
SAFETY
1. Monthly “OOG rondes” (audit)
2. Daily Kamishibai (mini-audit)
3. Visuals om Commcells
5
4. Visuals in factory for protective clothing
5. Visuals in SOPs
6. Documenting Near Misses
0
2
4
6
8
10
12
14
2010 2011 2012
Near Misses per month @
Philips Winschoten
6
3
SORT
1. The Red Tag zone, where everyone can put items that do
not belong on that workstation. Within this zone:
A. Red tags and tag list, to keep track of what is
moved in and out of the Red Tag zone
B. The Job instruction on how to use the
Red Tag zone
1
A
B
STRAIGHTEN
1
2 3
Three different forms of straightening:
1. Pictures / layout of workspace at the
Gemba
2. Shadow Boards for small tools
3. Colored lines on the floor for large
items / products
SWEEP
1 2
1. Define responsible Shiftleader for each part of the Gemba
2. Share who is responsible for 6S in every work area
STANDARDISE
Document 6S standard for every workstation with at least 3 properties:
A. Visual overview of the workstation
B. List of items present at the workstation
C. Schedule on when the items are cleaned (Shift/Day/Week/Month/…)
A
B C
SUSTAIN
Use Kamishibai for regular Weekly-audits to
sustain focus on the 6S standard
1. Kamishibai Board
2. Who has done an audit?
3. Job Instruction on how to perform
Kamishibai
4. Something off standard? To 3C-list
1
2
3
4

More Related Content

Viewers also liked

Kamishiba process and general training instructions created bytodd mccann[3]
Kamishiba process and general training instructions created bytodd mccann[3]Kamishiba process and general training instructions created bytodd mccann[3]
Kamishiba process and general training instructions created bytodd mccann[3]
leansavant
 

Viewers also liked (17)

6 s – guideline for the lean practitioner
6 s – guideline for the lean practitioner6 s – guideline for the lean practitioner
6 s – guideline for the lean practitioner
 
Sawyer Lean
Sawyer LeanSawyer Lean
Sawyer Lean
 
SMED
SMEDSMED
SMED
 
The pool
The poolThe pool
The pool
 
OEE visualized
OEE visualizedOEE visualized
OEE visualized
 
Management Kamishibai Cards As A Tool To Sustain Lean Progress
Management Kamishibai Cards As A Tool To Sustain Lean ProgressManagement Kamishibai Cards As A Tool To Sustain Lean Progress
Management Kamishibai Cards As A Tool To Sustain Lean Progress
 
Communicationcell in practice
Communicationcell in practiceCommunicationcell in practice
Communicationcell in practice
 
Kamishiba process and general training instructions created bytodd mccann[3]
Kamishiba process and general training instructions created bytodd mccann[3]Kamishiba process and general training instructions created bytodd mccann[3]
Kamishiba process and general training instructions created bytodd mccann[3]
 
How To 6S by Piercan USA, Inc.
How To 6S by Piercan USA, Inc.How To 6S by Piercan USA, Inc.
How To 6S by Piercan USA, Inc.
 
Kamishibai
KamishibaiKamishibai
Kamishibai
 
6S Cartoons 4
6S Cartoons 46S Cartoons 4
6S Cartoons 4
 
POKA YOKE for Lock Out Tag Out LOTO
POKA YOKE for Lock Out Tag Out LOTOPOKA YOKE for Lock Out Tag Out LOTO
POKA YOKE for Lock Out Tag Out LOTO
 
Ohno and The 10 Commandments of Improvement
Ohno and The 10 Commandments of ImprovementOhno and The 10 Commandments of Improvement
Ohno and The 10 Commandments of Improvement
 
3 Ideas to Improve 'Process Improvement'
3 Ideas to Improve 'Process Improvement'3 Ideas to Improve 'Process Improvement'
3 Ideas to Improve 'Process Improvement'
 
Kamishibai in practice
Kamishibai in practiceKamishibai in practice
Kamishibai in practice
 
6S in Praxis (DE)
6S in Praxis (DE)6S in Praxis (DE)
6S in Praxis (DE)
 
Kamishibai Process And General Training Instructions Created By Todd Mc Cann
Kamishibai Process And General Training Instructions Created By Todd Mc CannKamishibai Process And General Training Instructions Created By Todd Mc Cann
Kamishibai Process And General Training Instructions Created By Todd Mc Cann
 

Similar to 6S in practice

VSM (Lean Manufacturing) Project PPT
VSM (Lean Manufacturing) Project PPTVSM (Lean Manufacturing) Project PPT
VSM (Lean Manufacturing) Project PPT
FASI93
 
MSE 507 San Fernando Valley Lattet_ (5S)
MSE 507 San Fernando Valley Lattet_ (5S)MSE 507 San Fernando Valley Lattet_ (5S)
MSE 507 San Fernando Valley Lattet_ (5S)
Viralkumar Jayswal
 
ContentsTeam Work Schedule3Team Task Assignment3Project .docx
ContentsTeam Work Schedule3Team Task Assignment3Project .docxContentsTeam Work Schedule3Team Task Assignment3Project .docx
ContentsTeam Work Schedule3Team Task Assignment3Project .docx
bobbywlane695641
 
Solving Common Sensor Application Problems
Solving Common Sensor Application ProblemsSolving Common Sensor Application Problems
Solving Common Sensor Application Problems
Design World
 
Internship Report honda
Internship Report hondaInternship Report honda
Internship Report honda
Zain Agha
 

Similar to 6S in practice (20)

Module 3-5S
Module 3-5SModule 3-5S
Module 3-5S
 
SESSION 20 MODULE 7 (2).pptx
SESSION 20 MODULE 7 (2).pptxSESSION 20 MODULE 7 (2).pptx
SESSION 20 MODULE 7 (2).pptx
 
5S Training materials From Deepak Sahoo
5S   Training materials From Deepak Sahoo5S   Training materials From Deepak Sahoo
5S Training materials From Deepak Sahoo
 
SMED
SMEDSMED
SMED
 
(SLIDE) 5S & KAIZEN TRAINING Y2020 (BI) NEW.pptx
(SLIDE) 5S & KAIZEN TRAINING Y2020 (BI) NEW.pptx(SLIDE) 5S & KAIZEN TRAINING Y2020 (BI) NEW.pptx
(SLIDE) 5S & KAIZEN TRAINING Y2020 (BI) NEW.pptx
 
5S Training.ppt
5S Training.ppt5S Training.ppt
5S Training.ppt
 
Automatic intelligent industrial object sorter with conveyor belt
Automatic intelligent industrial object sorter with conveyor beltAutomatic intelligent industrial object sorter with conveyor belt
Automatic intelligent industrial object sorter with conveyor belt
 
Work environment 5S
Work environment 5SWork environment 5S
Work environment 5S
 
VSM (Lean Manufacturing) Project PPT
VSM (Lean Manufacturing) Project PPTVSM (Lean Manufacturing) Project PPT
VSM (Lean Manufacturing) Project PPT
 
LEO - hand held meter for CO2/O2
LEO - hand held meter for CO2/O2LEO - hand held meter for CO2/O2
LEO - hand held meter for CO2/O2
 
MSE 507 San Fernando Valley Lattet_ (5S)
MSE 507 San Fernando Valley Lattet_ (5S)MSE 507 San Fernando Valley Lattet_ (5S)
MSE 507 San Fernando Valley Lattet_ (5S)
 
ContentsTeam Work Schedule3Team Task Assignment3Project .docx
ContentsTeam Work Schedule3Team Task Assignment3Project .docxContentsTeam Work Schedule3Team Task Assignment3Project .docx
ContentsTeam Work Schedule3Team Task Assignment3Project .docx
 
Solving Common Sensor Application Problems
Solving Common Sensor Application ProblemsSolving Common Sensor Application Problems
Solving Common Sensor Application Problems
 
Forecasting Steel
Forecasting SteelForecasting Steel
Forecasting Steel
 
Effective shop floor oranization
Effective shop floor oranizationEffective shop floor oranization
Effective shop floor oranization
 
U-1.pptx
U-1.pptxU-1.pptx
U-1.pptx
 
Internship Report honda
Internship Report hondaInternship Report honda
Internship Report honda
 
ECET 105 Entire Course NEW
ECET 105 Entire Course NEWECET 105 Entire Course NEW
ECET 105 Entire Course NEW
 
End-to-end performance testing, profiling, and analysis at Redis
End-to-end performance testing, profiling, and analysis at RedisEnd-to-end performance testing, profiling, and analysis at Redis
End-to-end performance testing, profiling, and analysis at Redis
 
MIDIH D-Cube-INART presentation
MIDIH D-Cube-INART presentationMIDIH D-Cube-INART presentation
MIDIH D-Cube-INART presentation
 

More from Panview

More from Panview (20)

8 stepfuturestatevaluestreammapping
8 stepfuturestatevaluestreammapping8 stepfuturestatevaluestreammapping
8 stepfuturestatevaluestreammapping
 
The ideal Production Lay-Out
The ideal Production Lay-OutThe ideal Production Lay-Out
The ideal Production Lay-Out
 
Kamishibai in der praxis
Kamishibai in der praxisKamishibai in der praxis
Kamishibai in der praxis
 
kommunikationszelle in der praxis
kommunikationszelle in der praxiskommunikationszelle in der praxis
kommunikationszelle in der praxis
 
Kaizen in der praxis
Kaizen in der praxisKaizen in der praxis
Kaizen in der praxis
 
Standard arbeit in der Praxis
Standard arbeit in der PraxisStandard arbeit in der Praxis
Standard arbeit in der Praxis
 
De ideale (Lean) Prodcutie Layout
De ideale (Lean) Prodcutie LayoutDe ideale (Lean) Prodcutie Layout
De ideale (Lean) Prodcutie Layout
 
Kamishibai in de praktijk
Kamishibai in de praktijkKamishibai in de praktijk
Kamishibai in de praktijk
 
Standaard werk in de praktijk
Standaard werk in de praktijkStandaard werk in de praktijk
Standaard werk in de praktijk
 
Kaizen in de praktijk
Kaizen in de praktijkKaizen in de praktijk
Kaizen in de praktijk
 
Communicatiecel in praktijk
Communicatiecel in praktijkCommunicatiecel in praktijk
Communicatiecel in praktijk
 
6S in de praktijk
6S in de praktijk6S in de praktijk
6S in de praktijk
 
OEE visueel
OEE visueelOEE visueel
OEE visueel
 
Timestudy in Practice
Timestudy in PracticeTimestudy in Practice
Timestudy in Practice
 
Value Stream Mapping
Value Stream MappingValue Stream Mapping
Value Stream Mapping
 
Waste Cartoons 3
Waste Cartoons 3Waste Cartoons 3
Waste Cartoons 3
 
Waste Cartoons 2
Waste Cartoons 2Waste Cartoons 2
Waste Cartoons 2
 
Waste Cartoons 1
Waste Cartoons 1Waste Cartoons 1
Waste Cartoons 1
 
6S cartoons 3
6S cartoons 36S cartoons 3
6S cartoons 3
 
6s cartoons 1
6s cartoons 16s cartoons 1
6s cartoons 1
 

Recently uploaded

Cloud Frontiers: A Deep Dive into Serverless Spatial Data and FME
Cloud Frontiers:  A Deep Dive into Serverless Spatial Data and FMECloud Frontiers:  A Deep Dive into Serverless Spatial Data and FME
Cloud Frontiers: A Deep Dive into Serverless Spatial Data and FME
Safe Software
 
Finding Java's Hidden Performance Traps @ DevoxxUK 2024
Finding Java's Hidden Performance Traps @ DevoxxUK 2024Finding Java's Hidden Performance Traps @ DevoxxUK 2024
Finding Java's Hidden Performance Traps @ DevoxxUK 2024
Victor Rentea
 

Recently uploaded (20)

CNIC Information System with Pakdata Cf In Pakistan
CNIC Information System with Pakdata Cf In PakistanCNIC Information System with Pakdata Cf In Pakistan
CNIC Information System with Pakdata Cf In Pakistan
 
Navigating the Deluge_ Dubai Floods and the Resilience of Dubai International...
Navigating the Deluge_ Dubai Floods and the Resilience of Dubai International...Navigating the Deluge_ Dubai Floods and the Resilience of Dubai International...
Navigating the Deluge_ Dubai Floods and the Resilience of Dubai International...
 
How to Troubleshoot Apps for the Modern Connected Worker
How to Troubleshoot Apps for the Modern Connected WorkerHow to Troubleshoot Apps for the Modern Connected Worker
How to Troubleshoot Apps for the Modern Connected Worker
 
Apidays New York 2024 - APIs in 2030: The Risk of Technological Sleepwalk by ...
Apidays New York 2024 - APIs in 2030: The Risk of Technological Sleepwalk by ...Apidays New York 2024 - APIs in 2030: The Risk of Technological Sleepwalk by ...
Apidays New York 2024 - APIs in 2030: The Risk of Technological Sleepwalk by ...
 
ICT role in 21st century education and its challenges
ICT role in 21st century education and its challengesICT role in 21st century education and its challenges
ICT role in 21st century education and its challenges
 
Mcleodganj Call Girls 🥰 8617370543 Service Offer VIP Hot Model
Mcleodganj Call Girls 🥰 8617370543 Service Offer VIP Hot ModelMcleodganj Call Girls 🥰 8617370543 Service Offer VIP Hot Model
Mcleodganj Call Girls 🥰 8617370543 Service Offer VIP Hot Model
 
MINDCTI Revenue Release Quarter One 2024
MINDCTI Revenue Release Quarter One 2024MINDCTI Revenue Release Quarter One 2024
MINDCTI Revenue Release Quarter One 2024
 
Strategize a Smooth Tenant-to-tenant Migration and Copilot Takeoff
Strategize a Smooth Tenant-to-tenant Migration and Copilot TakeoffStrategize a Smooth Tenant-to-tenant Migration and Copilot Takeoff
Strategize a Smooth Tenant-to-tenant Migration and Copilot Takeoff
 
Six Myths about Ontologies: The Basics of Formal Ontology
Six Myths about Ontologies: The Basics of Formal OntologySix Myths about Ontologies: The Basics of Formal Ontology
Six Myths about Ontologies: The Basics of Formal Ontology
 
Cloud Frontiers: A Deep Dive into Serverless Spatial Data and FME
Cloud Frontiers:  A Deep Dive into Serverless Spatial Data and FMECloud Frontiers:  A Deep Dive into Serverless Spatial Data and FME
Cloud Frontiers: A Deep Dive into Serverless Spatial Data and FME
 
Spring Boot vs Quarkus the ultimate battle - DevoxxUK
Spring Boot vs Quarkus the ultimate battle - DevoxxUKSpring Boot vs Quarkus the ultimate battle - DevoxxUK
Spring Boot vs Quarkus the ultimate battle - DevoxxUK
 
Finding Java's Hidden Performance Traps @ DevoxxUK 2024
Finding Java's Hidden Performance Traps @ DevoxxUK 2024Finding Java's Hidden Performance Traps @ DevoxxUK 2024
Finding Java's Hidden Performance Traps @ DevoxxUK 2024
 
EMPOWERMENT TECHNOLOGY GRADE 11 QUARTER 2 REVIEWER
EMPOWERMENT TECHNOLOGY GRADE 11 QUARTER 2 REVIEWEREMPOWERMENT TECHNOLOGY GRADE 11 QUARTER 2 REVIEWER
EMPOWERMENT TECHNOLOGY GRADE 11 QUARTER 2 REVIEWER
 
FWD Group - Insurer Innovation Award 2024
FWD Group - Insurer Innovation Award 2024FWD Group - Insurer Innovation Award 2024
FWD Group - Insurer Innovation Award 2024
 
Polkadot JAM Slides - Token2049 - By Dr. Gavin Wood
Polkadot JAM Slides - Token2049 - By Dr. Gavin WoodPolkadot JAM Slides - Token2049 - By Dr. Gavin Wood
Polkadot JAM Slides - Token2049 - By Dr. Gavin Wood
 
Introduction to Multilingual Retrieval Augmented Generation (RAG)
Introduction to Multilingual Retrieval Augmented Generation (RAG)Introduction to Multilingual Retrieval Augmented Generation (RAG)
Introduction to Multilingual Retrieval Augmented Generation (RAG)
 
AWS Community Day CPH - Three problems of Terraform
AWS Community Day CPH - Three problems of TerraformAWS Community Day CPH - Three problems of Terraform
AWS Community Day CPH - Three problems of Terraform
 
Connector Corner: Accelerate revenue generation using UiPath API-centric busi...
Connector Corner: Accelerate revenue generation using UiPath API-centric busi...Connector Corner: Accelerate revenue generation using UiPath API-centric busi...
Connector Corner: Accelerate revenue generation using UiPath API-centric busi...
 
AI+A11Y 11MAY2024 HYDERBAD GAAD 2024 - HelloA11Y (11 May 2024)
AI+A11Y 11MAY2024 HYDERBAD GAAD 2024 - HelloA11Y (11 May 2024)AI+A11Y 11MAY2024 HYDERBAD GAAD 2024 - HelloA11Y (11 May 2024)
AI+A11Y 11MAY2024 HYDERBAD GAAD 2024 - HelloA11Y (11 May 2024)
 
Understanding the FAA Part 107 License ..
Understanding the FAA Part 107 License ..Understanding the FAA Part 107 License ..
Understanding the FAA Part 107 License ..
 

6S in practice

  • 1. SAFETY 1. Monthly “OOG rondes” (audit) 2. Daily Kamishibai (mini-audit) 3. Visuals om Commcells 5 4. Visuals in factory for protective clothing 5. Visuals in SOPs 6. Documenting Near Misses 0 2 4 6 8 10 12 14 2010 2011 2012 Near Misses per month @ Philips Winschoten 6 3
  • 2. SORT 1. The Red Tag zone, where everyone can put items that do not belong on that workstation. Within this zone: A. Red tags and tag list, to keep track of what is moved in and out of the Red Tag zone B. The Job instruction on how to use the Red Tag zone 1 A B
  • 3. STRAIGHTEN 1 2 3 Three different forms of straightening: 1. Pictures / layout of workspace at the Gemba 2. Shadow Boards for small tools 3. Colored lines on the floor for large items / products
  • 4. SWEEP 1 2 1. Define responsible Shiftleader for each part of the Gemba 2. Share who is responsible for 6S in every work area
  • 5. STANDARDISE Document 6S standard for every workstation with at least 3 properties: A. Visual overview of the workstation B. List of items present at the workstation C. Schedule on when the items are cleaned (Shift/Day/Week/Month/…) A B C
  • 6. SUSTAIN Use Kamishibai for regular Weekly-audits to sustain focus on the 6S standard 1. Kamishibai Board 2. Who has done an audit? 3. Job Instruction on how to perform Kamishibai 4. Something off standard? To 3C-list 1 2 3 4