Low Consistency Offset Pulping Loop - Paper & Pulp Machinery

Parason Machinery
Parason MachineryParason Machinery

Parason newly developed Offset Pulper is designed with a combination of double coned bottom and baffle where the baffle guides the pulp towards the rotor for achieving efficient and extensive slushing. Intensive turbulence is generated on the part of the rotor, whereas low level turbulence is generated at the baffle which causes the stock to rotate repeatedly thus obtaining excellent quality pulp The troublefree ragger operation provides reliable operating conditions across large throughput. The combination of double cone bottom & baffle pushes the core contaminants towards reject discharge. Know more: https://parason.com/products/pulping/offset-pulper/

www.parason.com
Low-Consistency Offset Pulping Loop
the refining people
 Offset Pulper
 Sedi Trash
 Reject Compacter, Trash Pump
 Ragger, Rope Cu er
 Asymmetric Fiber Saver
 Inclined Trommel Screen
 Spare Parts
 PLC/DCS Automa on
COMPLETE
AUTOMATION
PLC / DCS
Operating Principles
Parason newly developed Offset Pulper which is designed with a combina on of double­coned bo om and baffle
where the baffle guides the pulp towards the rotor for achieving efficient and extensive slushing. Intensive
turbulence is generated on the part of the rotor, whereas low­level turbulence is generated at the baffle which
causesthestocktorotaterepeatedlythusobtainingexcellentqualitypulp
The trouble­free ragger opera on provides reliable
opera ng condi ons across large throughput. The
combina on of double­cone bo om & baffle pushes the
corecontaminantstowardsrejectdischarge.
Application & Features
Offset pulping process for uniform pulp
Improved throughput
Double cone bo om provides excellent slushing
Reliable ragger opera on and low maintenance costs
Improved removal of coarse rejects
Specially built rotor for power­efficient pulping
LOW CONSISTENCY OFFSET PULPER
Technical Speci cations
Capacity m³
TPD
Power (kW)
Motor RPM = 980
12
60 ­ 70
110
16
100 ­ 110
150
20
110 ­ 120
180
25
150 ­ 160
250
32
300 ­ 400
355
40
300 ­ 400
355
Capacity m³
TPD
Power (kW)
95
700­750
710
120
900 ­ 950
900
145
1100 ­ 1150
1100
170
1300 ­ 1400
1250
73
600 ­ 650
560
52
400 ­ 450
450
Application & Features
Main Speci cations
In series with the Offset Pulper, the newly developed Ragger by Parason is efficient in easy and effec ve removal of
contaminants like wires, rags, strings, plas cs with the help of Ragger rope. The Ragger is easy to install with both
horizontal and ver cal types of pulpers. The me delay between the running of motors is adjustable as per your
convenience. The speed of Ragger opera on can be set as per the level of contaminants and produc on rate.
Pneuma cloadingandrelievingoftheloadingropeareavailable.
Ragger control panel is designed for
­ Extra safe for removing contaminants from Offset pulper
­ Maximum profile contact allows robust and reliable removal of spinning contaminants
­ Automa c loading & li ing of roller
­ Easy adjustments with emergency stops
­ Visual indica ons of Ragger motor 'ON' & air pressure
ROPE CUTER
Application & Salient Features
Used for cu ng ragger rope
Double ac ng hydraulic cylinders give it a strong
cu ng ability
A
It is an integral part of Ragger system whereby the
ragger rope string is cut at regular interval
RAGGER
PRG Model PRG ­ 450
0 ­ 3
1.1
PRG ­ 250
0 ­ 3
0.75
PRG ­ 700
0 ­ 3
2.2
RPM
Geared Motor
Parason Ragger removing contaminants
from the pulp with Ragger Rope
Application & Features
Main Speci cations
Parason Asymmetric Fiber Saver (AFS) is a
pulper detrashing machine for both low­
consistencypulperandhigh­consistencybatch
pulper. In the Asymmetric Fiber Saver, the
rotor screen unit is arranged Offsetally to the
asymmetrical machine housing. The specially
designed Parason AFS is capable of removing
upto70%contaminantsfromthepulp.
The equipment maintains stable trouble­free
produc on at the pulper loop thus reducing
the load on the pulper. The asymmetric design
helps to omit the blockages, reduce wear
resistance and rotor damage which also makes
it difficult for the big­sized contaminants to
flowagainstgravity.
­ Reduces fiber loss in the pulping process
­ Efficient & power saving process
ASYMMETRIC FIBER SAVER
AFS Model AFS ­ 08
0.8
55
AFS ­ 15
1.5
75
AFS ­ 30
3
110
Volume (m³)
Power (kW)
Results of flow simulation performed
using latest computational fluid dynamics software
­ Minimum maintenance requirements
­ Trouble­free opera on
­ Longer service life
Key Benefits:
Reject
Feed
Accept
Application & Features
Parason Inclined Trommel Screen is manufactured with the highest standards for efficient removal of the coarse
debris and for maximizing water recovery from the reject loop. The technology used behind the Inclined Trommel
Screen op mizes the rejects residence me and increases fiber gain and water recovery.
Parason Trommel Screen is capable of handling any amount of produc on rate and quan ty. This equipment is
built considering the low power requirement and more output efficiency resul ng in the long run of the machine.
All we ed parts are made up of stainless steel.
Technical Speci cations
INCLINED TROMMEL SCREEN
ITR MODEL ITR 1.25
3480
7.5
ITR 2.0
9000
11
ITR 1.6
5820
7.5
ITR 2.5
12300
15
Throughput (l/min)
Power (kW)
Bene ts
Guaranteed improved performance
Low maintenance requirements
Low power requirements
Easy opera ng methods
More produc ve and cost­effec ve
Advantages
Efficiently removes coarse debris
Maximizes water recovery from reject loop
Op mizes the rejects residence me
Increases fiber recovery
Suited for both batch and con nuous opera ons
Drum Screen
Shower (Outside)
Shower (Inside)
Feed
Reject
Accept
Requirement: A Pulper to handle recycled waste
paper with heavy contaminants
ROPE
CUTTER
ASYMMETRIC
FIBER SAVER
INCLINED
TROMMEL
SCREEN
REJECT COMPACTOR TRASH PUMP
Parason LCO Pulper is equipped with a rotor and vat to provide high pulping efficiency that guarantees gentle
treatment of fibers. LCO Pulper makes the handling of contaminants easy with its fiber guarded detrashing system.
Parason LCO Pulper comes with low rota onal speed and a fast reject removal system that ensures the longer
life meofeachcomponent.
Parason ‘O’ Type Pulper is designed to treat all types of recycled papers.
‘O’ TYPE PULPER
RAGGER
SEDI TRASH
Reduced power consump on
Improved quality of pulp due to early removal of non­disintegrated reject materials and quick
forward of accepts
Lower space requirements due to the compact design of machine and components
Solution: Parason Low Consistency Offset Pulper
is specially developed with fiber guarded detrashing
system to handle heavily contaminated recycled pulp
REJECT COMPACTOR
Purpose
Process
Main Speci cations
Parason Reject Compactor is built for separa ng rejects of variable
par clesizescontainingasignificantamountoffibers.
Rejects like pieces of plas c, laminated paper, wood par cles,
tex le pieces, s ckies, wax, sand par cles, glass pieces, metal
par cles,etc.areefficientlyseparatedwiththeRejectCompactor.
The reject fed to the compactor is conveyed by a rota ng screw.
The hydraulically actuated pressure hatches compress the reject
materialinsideacounter­pressureunit.
The heavy­duty & wear resistance baskets retain the solid par cles
and the water is allowed to flow down through the holes. Parason
RejectCompactorcanefficientlyachievemaximumdryness.
Works with smaller to higher consistencies i.e. 10%­45%
Design is suitable for both lower and higher consistency opera ons
Lower maintenance cost & longer service me
Improved quality of accepts s obtained with negligible fiber loss
Key Bene ts
Feed
Reject
Drain
PRC Model PRC 400
12
PRC 600
15
Power (kW)
Advantages
High­speed opera on execu on
Easy to install
Low maintenance requirements
Lower power consump on & greater throughput
Longer service life
Application & Features
The main func on of Parason Trash Pump is to efficiently
move the rejects onwards to the Reject Compactor for further
processing. Parason Trash Pump is designed so that it is
perfect to be adjusted in smaller/ ght loca ons. The drive
unit of the Trash Pump is equipped with an impeller,
moun ng, belt drive, belt guard, and motor.
The Trash Pump consists of a housing with cover. This
equipment is designed with a modern 3D technology
approach and is targeted to perform more efficiently to gain
extra produc vity.
TRASH PUMP
Feed
Accept
Impeller
Technical Speci cations
PTP MODEL PTP ­ 515
6000 ­ 7000
55
PTP ­ 650
7000 ­ 10000
75
PTP ­ 800
11000 ­ 15000
110
LPM
Power (kW)
5
6
7
8
3
4
1
2
1 5
2 6
3 7
4 8
Offset Pulper
Sedi Trash
Reject Compactor
Inclined Trommel Screen
Asymmetric Fiber Saver
Accept
Reject
HSM
Slat
Conveyor
Dump
Tower
Low-Consistency Offset Pulping Loop
Ragger
Rope Cu er
Trash Pump
GENUINE SPARE PARTS
GUARANTEES THE BEST PERFORMANCE
Manufactured with CNC machines to ensure high accuracy
Rotating Assembly For
LC Pulper & Fibre Saver
Fast Availability for shorter Downtime
Modern World Class Manufacturing Setup
Reduced maintenance costs
Timely delivery assurance
Increased performance efficiency
Long­term savings
AFS Rotor
AFS Screen Plate
LCO Rotor
LCO Pulper Screen Plate
PARASON PLC OR DCS AUTOMATION SYSTEM
Tel: 91(0) 240 - 2339234/35/36/37
Customer Service No: +91 (0) 240 - 6644 218
Customer Service Email: services@parason.com
Email: info@parason.com
Web : www.parason.com
Corporate Of ce: Golden Dreams IT Park, 4th Floor, E-27, Chikalthana MIDC,
Beside Millennium Park, Aurangabad (MH), India - 431006
Note: Content subject to change without any prior notice | Power consumed may vary as per furnish combinations
Offering Customizable & Affordable
Automation Solutions for Paper Mills
Process Control System

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Low Consistency Offset Pulping Loop - Paper & Pulp Machinery

  • 1. www.parason.com Low-Consistency Offset Pulping Loop the refining people  Offset Pulper  Sedi Trash  Reject Compacter, Trash Pump  Ragger, Rope Cu er  Asymmetric Fiber Saver  Inclined Trommel Screen  Spare Parts  PLC/DCS Automa on COMPLETE AUTOMATION PLC / DCS
  • 2. Operating Principles Parason newly developed Offset Pulper which is designed with a combina on of double­coned bo om and baffle where the baffle guides the pulp towards the rotor for achieving efficient and extensive slushing. Intensive turbulence is generated on the part of the rotor, whereas low­level turbulence is generated at the baffle which causesthestocktorotaterepeatedlythusobtainingexcellentqualitypulp The trouble­free ragger opera on provides reliable opera ng condi ons across large throughput. The combina on of double­cone bo om & baffle pushes the corecontaminantstowardsrejectdischarge. Application & Features Offset pulping process for uniform pulp Improved throughput Double cone bo om provides excellent slushing Reliable ragger opera on and low maintenance costs Improved removal of coarse rejects Specially built rotor for power­efficient pulping LOW CONSISTENCY OFFSET PULPER Technical Speci cations Capacity m³ TPD Power (kW) Motor RPM = 980 12 60 ­ 70 110 16 100 ­ 110 150 20 110 ­ 120 180 25 150 ­ 160 250 32 300 ­ 400 355 40 300 ­ 400 355 Capacity m³ TPD Power (kW) 95 700­750 710 120 900 ­ 950 900 145 1100 ­ 1150 1100 170 1300 ­ 1400 1250 73 600 ­ 650 560 52 400 ­ 450 450
  • 3. Application & Features Main Speci cations In series with the Offset Pulper, the newly developed Ragger by Parason is efficient in easy and effec ve removal of contaminants like wires, rags, strings, plas cs with the help of Ragger rope. The Ragger is easy to install with both horizontal and ver cal types of pulpers. The me delay between the running of motors is adjustable as per your convenience. The speed of Ragger opera on can be set as per the level of contaminants and produc on rate. Pneuma cloadingandrelievingoftheloadingropeareavailable. Ragger control panel is designed for ­ Extra safe for removing contaminants from Offset pulper ­ Maximum profile contact allows robust and reliable removal of spinning contaminants ­ Automa c loading & li ing of roller ­ Easy adjustments with emergency stops ­ Visual indica ons of Ragger motor 'ON' & air pressure ROPE CUTER Application & Salient Features Used for cu ng ragger rope Double ac ng hydraulic cylinders give it a strong cu ng ability A It is an integral part of Ragger system whereby the ragger rope string is cut at regular interval RAGGER PRG Model PRG ­ 450 0 ­ 3 1.1 PRG ­ 250 0 ­ 3 0.75 PRG ­ 700 0 ­ 3 2.2 RPM Geared Motor Parason Ragger removing contaminants from the pulp with Ragger Rope
  • 4. Application & Features Main Speci cations Parason Asymmetric Fiber Saver (AFS) is a pulper detrashing machine for both low­ consistencypulperandhigh­consistencybatch pulper. In the Asymmetric Fiber Saver, the rotor screen unit is arranged Offsetally to the asymmetrical machine housing. The specially designed Parason AFS is capable of removing upto70%contaminantsfromthepulp. The equipment maintains stable trouble­free produc on at the pulper loop thus reducing the load on the pulper. The asymmetric design helps to omit the blockages, reduce wear resistance and rotor damage which also makes it difficult for the big­sized contaminants to flowagainstgravity. ­ Reduces fiber loss in the pulping process ­ Efficient & power saving process ASYMMETRIC FIBER SAVER AFS Model AFS ­ 08 0.8 55 AFS ­ 15 1.5 75 AFS ­ 30 3 110 Volume (m³) Power (kW) Results of flow simulation performed using latest computational fluid dynamics software ­ Minimum maintenance requirements ­ Trouble­free opera on ­ Longer service life Key Benefits: Reject Feed Accept
  • 5. Application & Features Parason Inclined Trommel Screen is manufactured with the highest standards for efficient removal of the coarse debris and for maximizing water recovery from the reject loop. The technology used behind the Inclined Trommel Screen op mizes the rejects residence me and increases fiber gain and water recovery. Parason Trommel Screen is capable of handling any amount of produc on rate and quan ty. This equipment is built considering the low power requirement and more output efficiency resul ng in the long run of the machine. All we ed parts are made up of stainless steel. Technical Speci cations INCLINED TROMMEL SCREEN ITR MODEL ITR 1.25 3480 7.5 ITR 2.0 9000 11 ITR 1.6 5820 7.5 ITR 2.5 12300 15 Throughput (l/min) Power (kW) Bene ts Guaranteed improved performance Low maintenance requirements Low power requirements Easy opera ng methods More produc ve and cost­effec ve Advantages Efficiently removes coarse debris Maximizes water recovery from reject loop Op mizes the rejects residence me Increases fiber recovery Suited for both batch and con nuous opera ons Drum Screen Shower (Outside) Shower (Inside) Feed Reject Accept
  • 6. Requirement: A Pulper to handle recycled waste paper with heavy contaminants ROPE CUTTER ASYMMETRIC FIBER SAVER INCLINED TROMMEL SCREEN REJECT COMPACTOR TRASH PUMP Parason LCO Pulper is equipped with a rotor and vat to provide high pulping efficiency that guarantees gentle treatment of fibers. LCO Pulper makes the handling of contaminants easy with its fiber guarded detrashing system. Parason LCO Pulper comes with low rota onal speed and a fast reject removal system that ensures the longer life meofeachcomponent. Parason ‘O’ Type Pulper is designed to treat all types of recycled papers. ‘O’ TYPE PULPER RAGGER SEDI TRASH Reduced power consump on Improved quality of pulp due to early removal of non­disintegrated reject materials and quick forward of accepts Lower space requirements due to the compact design of machine and components Solution: Parason Low Consistency Offset Pulper is specially developed with fiber guarded detrashing system to handle heavily contaminated recycled pulp
  • 7. REJECT COMPACTOR Purpose Process Main Speci cations Parason Reject Compactor is built for separa ng rejects of variable par clesizescontainingasignificantamountoffibers. Rejects like pieces of plas c, laminated paper, wood par cles, tex le pieces, s ckies, wax, sand par cles, glass pieces, metal par cles,etc.areefficientlyseparatedwiththeRejectCompactor. The reject fed to the compactor is conveyed by a rota ng screw. The hydraulically actuated pressure hatches compress the reject materialinsideacounter­pressureunit. The heavy­duty & wear resistance baskets retain the solid par cles and the water is allowed to flow down through the holes. Parason RejectCompactorcanefficientlyachievemaximumdryness. Works with smaller to higher consistencies i.e. 10%­45% Design is suitable for both lower and higher consistency opera ons Lower maintenance cost & longer service me Improved quality of accepts s obtained with negligible fiber loss Key Bene ts Feed Reject Drain PRC Model PRC 400 12 PRC 600 15 Power (kW)
  • 8. Advantages High­speed opera on execu on Easy to install Low maintenance requirements Lower power consump on & greater throughput Longer service life Application & Features The main func on of Parason Trash Pump is to efficiently move the rejects onwards to the Reject Compactor for further processing. Parason Trash Pump is designed so that it is perfect to be adjusted in smaller/ ght loca ons. The drive unit of the Trash Pump is equipped with an impeller, moun ng, belt drive, belt guard, and motor. The Trash Pump consists of a housing with cover. This equipment is designed with a modern 3D technology approach and is targeted to perform more efficiently to gain extra produc vity. TRASH PUMP Feed Accept Impeller Technical Speci cations PTP MODEL PTP ­ 515 6000 ­ 7000 55 PTP ­ 650 7000 ­ 10000 75 PTP ­ 800 11000 ­ 15000 110 LPM Power (kW)
  • 9. 5 6 7 8 3 4 1 2 1 5 2 6 3 7 4 8 Offset Pulper Sedi Trash Reject Compactor Inclined Trommel Screen Asymmetric Fiber Saver Accept Reject HSM Slat Conveyor Dump Tower Low-Consistency Offset Pulping Loop Ragger Rope Cu er Trash Pump
  • 10. GENUINE SPARE PARTS GUARANTEES THE BEST PERFORMANCE Manufactured with CNC machines to ensure high accuracy Rotating Assembly For LC Pulper & Fibre Saver Fast Availability for shorter Downtime Modern World Class Manufacturing Setup Reduced maintenance costs Timely delivery assurance Increased performance efficiency Long­term savings AFS Rotor AFS Screen Plate LCO Rotor LCO Pulper Screen Plate
  • 11. PARASON PLC OR DCS AUTOMATION SYSTEM Tel: 91(0) 240 - 2339234/35/36/37 Customer Service No: +91 (0) 240 - 6644 218 Customer Service Email: services@parason.com Email: info@parason.com Web : www.parason.com Corporate Of ce: Golden Dreams IT Park, 4th Floor, E-27, Chikalthana MIDC, Beside Millennium Park, Aurangabad (MH), India - 431006 Note: Content subject to change without any prior notice | Power consumed may vary as per furnish combinations Offering Customizable & Affordable Automation Solutions for Paper Mills Process Control System