1. The Chief Engineer-Cum-Engineer Member, BDA, Bhubaneswar ,Odisha
The Executive Engineer Division No-I/II//III
Assistant Executive Engineers ,BDA Bhubaneswar
Assistant Engineers ,BDA Bhubaneswar
Junior Engineers ,BDA Bhubaneswar
& All Engineers
Group Welcomes
2. Group
Group is based out of Rourkela for last two decades and are active into
diversified Businesses. At present the group concern are generating employment for
around 1500 skilled and unskilled people, while catering to needs of the people and the
environment at large. The present group turnover is 1000 Crores (2012-2013).
CSR and Environmental activities undertaken by us.
We have planted more than 50000 trees in the area since our inception.
We also provide free medical facilities to the surrounding local village
We sponsor Blind School activities in the area.
3.
4. Authorised dealer and Memorandum of Understanding holder with SAIL,
Turnover of 100 crores
One of largest selling dealer of SAIL in Odisha
Best dealer awards winner.
Deal in all products of SAIL.
Products i.e. HR Plates/ Coil ,G.P. & G.C. Sheet, Chequered Plates, P.M. Plates
& Cold Rolled Coil Sheet, Round Bars Square Bars etc.
Cutting/ straightening and packing service available from .03MM to 20MM
CR/HR.
Heat treatment for anealing of CR
Udyog Private Limited :-
5. It is an engineering & infrastructure division dealing in all type of turnkey project of
Fabrication, Mechanical, Electrical & Civil jobs and have completed various projects
under following principals:
SMS Demag, Germany
TATA Projects
SAIL, RSP, Rourkela
Wichmann GmbH
Turnkey Implementation of TMT Rolling Mill at Jagdishpur for SAIL
Turnkey Implementation of Crash Barrier unit for SAIL
Civil Work at Mandira Dam
Calcining Plant at Rourkela
BOF & Caster at RSP
Turnkey Designing of 250 TPH Raw Material Handling system for M.E.L
Nagpur (Unit of SAIL)
Hi-Tech Infrastructure Private Limited
6. This unit was set up in the year 2000 in Rourkela.
An authorized dealer of Maruti Suzuki vehicles.
Its also set up a branch in the city of Jamshedpur (Tatanagar)
Branches in Sundargarh , Keonjhar, Jharsuguda .
Unit has been awarded as an Platinum band Dealership
Apart from various other awards for sales, services & spares
Unit monthly sale 200 Cars.
Orbit Motors Private Limited
7. Dua Motors
The company was set up in the year 1985.
It is one of the leading authorized dealers of Hero Motorcycles & Scooters.
It has served several customers for over 26 years.
It has to its credit numerous awards for excellence in sales and service.
In the recent years the company has also ventured into product sales activities for
industrial plants with Metso Minerals, Siemens Switch Gear & Emerson Network
Power.
Unit monthly sale 1200 Motorcycles & Scooters
Unit have 3 Service centre in Rourkela to serve best service.
Its also set up a branch in the city of Jamshedpur (Tatanagar)
8. Sponge Private Limited (Unit-I)
Sponge Iron Unit based at Bonai ,Dist- Sundargarh.
Established in 2004
Installed capacity of 200 TPD Sponge Iron.
Production capacity 72000 TPA.
9. Our Unit is situated at industrial estate Kalunga, Rourkela
This is an ISO 9001:2008 certified Company.
Our License from Thermex to use the “Thermex Quenching System and Technology
M/S Heenings Dorfer Stahl Technology".
The most advanced and latest technology in our new generation,
High-strength ribbed bar.
The Annual production capacity is 72,000 TPA. For TMT Bars & 72,000 for Structural
Steel, 72,000 TPA Sponge Iron
Turn over is 500 Crores.
Steel Authority of India has appointed us since 2010 as an authorised conversion
partner for TMT Bars and Structural Steels.
400 Satisfied Dealer in Odisha
Sponge Private Limited (Unit-II)
10. TMT
Thermo Mechanical Treatment
Process
Thermo mechanical Steel Manufacturing process
11. is a revolutionary technology implemented by
leading steel producers around the globe for the
manufacture of high quality TMT bars. It produces steel
of higher strength, ductility, weld ability, bonding and
bend ability, with the additional advantages of being ant-
corrosive, earthquake & heat resistant. These properties
make TMT bars manufactured through the TH process,
the ideal and ultimate choice of both small and large
project consultants, architects, structural engineers and
builders.
Sponge Pvt. Ltd. is amongst the few steel plants
to adopt the highly acclaimed, cutting-edge German
technology- Thermex R, which is also used by Durgapur,
Bhilai steel plants of SAIL.
12. •Only rapid water quenching process
Guarantees consistent properties
over the entire bar
Sophisticated hi-tech cooling
process
Transforms peripheral zone of the
steel to a martensite structure i.e.
Bar becomes hard from outside but
flexible from inside
Thermex – Quenching & Self Tempering Process (QST)
14. Advantages
Higher resistance from Rust and fire.
Higher flexibility
Strong bendablity
Better Weldablity
Strong endurance against earthquake
Size 6 to 32 MM (FE500,500D,CRS)
Up to 20% saving in steel consumption
Thermex Advantages
15. Quality Control
When you choose Bars, you are
assured of a product that gives your building or
construction project unmatched strength for a
lifetime, because at , we adhere
to strict quality standards.
Bars undergoes a stringent
Quality Control regimen before it is
pronounced fit for the market. Quality is
assessed and ensured at every step of the
manufacturing process, with raw material
subjected to in depth inspection and
dimensional tolerances ascertained.
It is owing to our elaborate Quality Control
procedures that our product meets ISI standards
IS: 1786 and also an ISO 9001:2008 Certified
Company.
16. Raw Materials(Billets)
Chemical
& Physical
TestFollow Procedure Control of
Non Conforming Products
Store in raw Material yard
Cut to Sizes as per Requirements
Heat wise Feeding into Reheating Furnace
Manufacturing Flow Chart
17. Rolling – Roughing Mill, Intermediate & Finishing Mill
QST Applied ,Thermex Technology
Check
Physical,
Mechanical &
Wt. of
Products
Rejected
Plain Rack Type Cooling Bed
Cutting to Required length
19. Standard Quality Control Plan
o3 Retired Quality Control Officers of SAIL are appointed as Quality advisors.
oRITES Inspection agent is permanently stationed to ensure quality check
oVisual inspection & dimension Check1pcs sample per 10 MT
29. Chemical Test(Spectrometer Procurement from Germen )
Carbon
Manganese
Sulphur
Phosphorous
Silicon
Carbon Equivalent (CE)
Ring Test (with Nital )
Rib Test ( With Carbon Paper)
Finished Material Testing
35. Compression Chart of FE 500 & FE 500 D
Mechanical Properties
property I S I I S I
Fe-500 Fe-500D
Proof Stress 500 N/mm
2
500 N/mm
2
Tensile Strength 545 N/mm
2
565 N/mm
2
Elongation 12.00 % Min. 16.00%
Total Elongation 5.00%
Chemical Properties
constituent I S I I S I
Fe-500 Fe-500D
Carbon (C) 0.30 % Max. 0.25 % Max.
Sulphur (S) 0.055 % Max. 0.040 % Max.
Phosphorous (P) 0.055 % Max. 0.040 %Max.
Silicon(Si) 0.40% Max. 0.40 % Max.
Manganese(Mn) 0.40 % Min. 0.60 % Min.
S + P 0.105%Max. 0.075 % Max.
Re-Bend Test
Purticulers FE 500 FE 500D
8mm-20mm 4D 3D
20mm-32mm 5D 4D
Bend Test
Purticulers FE 500 FE 500 D
8mm To 10mm 5D 4D
12mm To 32mm 7D 6D
56. India is 4th largest steel producer in world:-
1. China - 797 Million MT
2. Japan - 110.57 Million MT
3. US - 87 Million MT
4. India - 81.2 Million MT
5. Russia - 69.4 Million MT
Consumption:-
In India Steel was decontrolled in 1991-1992.
Prior to decontrolisation Punjab Mandi gobindgarh was the Mfg Hub.
In 2012 Per capita steel consumption was 215 kg - world,460 kg- china, 55kg –
India.
Emerging of the rural market for steel currently coming around 10 kg per annum
buoyend by project like BHARAT NIRMAN,PRDHAN MANTRI GRAM
SADAK YOJANA ,RAJIV GANDHI AWAS YOJANA among others.
STEEL PRODUCTION IN WORLD
57. • Production of finished steel long products 60 % produced by MSME(Micro small and
medium Enterprises ) Industries in India
TMT PRODUCTION IN INDIA
0%
10%
20%
30%
40%
50%
60%
70%
Large producers
[SAIL(Bhilai/Durgapur),TATA,JINDAL,RINL]
MSME Industries
Production of Finished Steel Long Products
Production of Finished Steel Long Products
58. Production of construction steel bars
India : appx. 21.5 million tonnes per annum.
China : appx. 45 million tonnes per annum.
Consumption in India
East Zone – 2.5 million
West Zone – 6.5 Million
South Zone -6 Million
North Zone – 4.5 Million
Export - 2 Million
Thermex production of TMT Bars in India is 6 Million Tonnes including SAIL Durgapur &
Bhilai
Figures
59. • Cost Benefits
• Availability
• Network
• Quick Service Facility
• 6 MM TMT/Flat/Round
• Major State & Central Govt. Approvals
• Strict Quality Control Measures
• Manufacturing TMT Bars & Structural Steel For SAIL
• Tie up with Nilachal Ispat Nigam Limited for Billet
• Supplied 280MT to Madras Power Project, Tuticorin
• German Technology
Why
60. • Our unit is authorised by SAIL to act an conversion agent for TMT Bars & Structural
Steel
• We regularly supply material for SAIL Modernization
• We are also implanting a TMT Bars Rolling Mill For SAIL at Amethi
• We have already completed our supply on time in various project of State & Central
Govt. (i.e. MCL, NALCO,DRDA,BHEL, HAL, HSL NTPC, South Eastern Railway etc
and many more )
• Quality Certified (ISO 9001:2008,ISI 1786:2008 )
Why Approval
61. For more information about Bars please visit our website– www.reliable-india.com
