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Metal lathe

Tools and processes
S.Watson
Cutting Tools




                S.Watson
Setting up

             The point of the
             lathe tool must be
             centred at the same
             height as the
             tailstock tip.
             If this is not done
             the finish will be
             poorer.

                        S.Watson
Part 1

  Facing Off




               S.Watson
Facing Off


A very basic operation is called “Facing Off”. A
piece of steel is placed in the chuck and lathe
cutting tool is used to level the end.




                                          S.Watson
Facing Off

             The cross slide
             moves and the
             cutting tool cuts the
             surface of the steel.




                         S.Watson
Facing Off

             Only a small
             amount of material
             should be removed
             on each pass.




                        S.Watson
Turning a taper

                  The top slide is set
                  at the desired
                  angle.
                  Small amounts of
                  material is removed
                  until the desired
                  taper is achieved.



                              S.Watson
Part 2

Drilling




           S.Watson
Drilling

           The tailstock can be
           used to drill with the
           aid of a drill chuck
           attachment.




                        S.Watson
Countersink bit

                  Using the
                  countersink bit drill
                  into the material
                  slightly to create a
                  starting point.
                  Drilling without a
                  countersink will
                  make the drill bit
                  slip.
                               S.Watson
Twist drill

              Using the tailstock
              drill the desired
              depth of hole
              needed.




                          S.Watson
Part 3

Knurling




           S.Watson
Knurling

           Knurling is the
           process of turning a
           pattern onto a
           round section.




                       S.Watson
Knurling

           The pattern is
           usually used as a
           grip for a handle.




                       S.Watson
Knurling

           The pattern
           produced is called
           the ‘knurled pattern’




                       S.Watson
Part 4

Turning a Long Taper




                       S.Watson
Turning a long piece of
material
                 If a long piece of
                 material is to be
                 turned on the lathe,
                 it may be supported
                 by the tailstock
                 centre.




                             S.Watson
Turning a long Taper

                 The material is held
                 between two
                 centres.
                 The three jaw
                 chuck will not be
                 used as it doesn’t
                 hold the material
                 safely or accurately
                 for this.
                             S.Watson
Turning a long Taper

                 The tailstock is
                 adjusted so it’s off
                 centre.




                              S.Watson
Turning a long Taper

                 This is the scale at
                 the back of the
                 tailstock.
                 It’s adjusted so the
                 tailstock is set off
                 centre.




                             S.Watson

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Metal Lathe

  • 3. Cutting Tools S.Watson
  • 4. Setting up The point of the lathe tool must be centred at the same height as the tailstock tip. If this is not done the finish will be poorer. S.Watson
  • 5. Part 1 Facing Off S.Watson
  • 6. Facing Off A very basic operation is called “Facing Off”. A piece of steel is placed in the chuck and lathe cutting tool is used to level the end. S.Watson
  • 7. Facing Off The cross slide moves and the cutting tool cuts the surface of the steel. S.Watson
  • 8. Facing Off Only a small amount of material should be removed on each pass. S.Watson
  • 9. Turning a taper The top slide is set at the desired angle. Small amounts of material is removed until the desired taper is achieved. S.Watson
  • 10. Part 2 Drilling S.Watson
  • 11. Drilling The tailstock can be used to drill with the aid of a drill chuck attachment. S.Watson
  • 12. Countersink bit Using the countersink bit drill into the material slightly to create a starting point. Drilling without a countersink will make the drill bit slip. S.Watson
  • 13. Twist drill Using the tailstock drill the desired depth of hole needed. S.Watson
  • 14. Part 3 Knurling S.Watson
  • 15. Knurling Knurling is the process of turning a pattern onto a round section. S.Watson
  • 16. Knurling The pattern is usually used as a grip for a handle. S.Watson
  • 17. Knurling The pattern produced is called the ‘knurled pattern’ S.Watson
  • 18. Part 4 Turning a Long Taper S.Watson
  • 19. Turning a long piece of material If a long piece of material is to be turned on the lathe, it may be supported by the tailstock centre. S.Watson
  • 20. Turning a long Taper The material is held between two centres. The three jaw chuck will not be used as it doesn’t hold the material safely or accurately for this. S.Watson
  • 21. Turning a long Taper The tailstock is adjusted so it’s off centre. S.Watson
  • 22. Turning a long Taper This is the scale at the back of the tailstock. It’s adjusted so the tailstock is set off centre. S.Watson