Final year presentation

M
MNS UET MULTANStudent at gct sahiwa; à MNS UET MULTAN
START
‫م‬ْ‫ح‬َّ‫الر‬ ِ‫هللا‬ ِ‫م‬ْ‫س‬ِ‫ب‬
ِ‫م‬ْ‫ي‬ ِ‫ح‬َّ‫الر‬ ِ‫ن‬
IN THE NAME OF ALLAH, THE
MOST GRACIOUS, THE MOST
MERCIFUL
LASER
ENGRAVING
MACHINE
MNS University of Engineering & Technology, Multan
CNC
• Infographic Style
Meet Our
Supervisor
Teacher
Engr Misbah Niamat
Lecturer, Incharge Tours and
Internships Mechanical Engineering
Department.
Meet Our Team
Muhammad Asif
2016-BT-MECH-721
Azhar u Din
2016-BT-MECH-718
Muhammad Saad
2016-BT-MECH-713
Mudassir Hussain
2016-BT-MECH-710
MNS University of Engineering & Technology, Multan
Contents
Aim, Objective
Utilization
Literature Review
Methodology
LASER
CNC
Engraving
Machine
Fabrication of Machine
Test Runs
Budget Plan
References
The aim of this project is to develop an economical working
model of two axis CNC LASER Engraving Machine, which is
portable and suitable for small scale work.
Lab
Equipment
Economical
working
model
Portable
+
Light
Weight
Aim
Objectives
MNS University of Engineering & Technology, Multan
Acrylic Sheet
Wood
Plastic Paper Cutting
Leather
Lab
Equipment
Utilization
MNS University of Engineering & Technology, Multan
Literature Review
LASER
Light Amplification by Stimulated Emission of Radiation
LASER
CNC
Engraving
Machine
MNS University of Engineering & Technology, Multan
Working Principle
Spontaneous
Emission
Stimulated
Emission
Absorption of
Radiation
MNS University of Engineering & Technology, Multan
Solid State LASER
Types Based on LASER Medium
Gas LASER
Liquid LASER
Semi Conductor LASER
MNS University of Engineering & Technology, Multan
Cost $350
Size 2x2 feet
Parts availability in market is
less
Expensive
CNC LASER Engraving
Machine
CNC LASER Engraving
Machine
Cost $450
Size 2x2 feet
Parts availability in market is
less
Expensive
CNC LASER Engraving
Machine
Cost $50
Size 2x2 feet
Parts easily available in
market
Less expensive
01
02
03
04
Decrease Weight
LASER
Marking
Size Increased
LASER
Engraving
Our Achievements
MNS University of Engineering & Technology, Multan
LASER Marking
It is achieved by moving a low-powered
beam slowly across the material using a
method called discoloration, which
creates high-contrast marks without
disrupting the material.
LASER heats the material, causing
oxidation under the surface and
turning the material black.
It applies low temperatures to metal
to anneal the surface.
MNS University of Engineering & Technology, Multan
LASER
Engraving
The LASER creates high heat during the
engraving process, which essentially
causes the material to vaporize.
It’s a quick process, as the material
is vaporized with each pulse.
This creates a cavity in the surface
that is noticeable to the eye and
touch.
MNS University of Engineering & Technology, Multan
Literature
Review
Market
Survey
Design
Consideration
Material Selection
Final
Design
CAD
Model
Fabrication
Test Runs
Board
Programing
CNC Code
Generation
LASER
Structure
Material
Power
Source
Software
Methodology
MNS University of Engineering & Technology, Multan
Market
Survey
Material
Selection
Selection of
Project Increasing trend of LASER machining
Perform machining of complicated
design with less time and low material
wastage
.
Selection of Project
As per our resources
Which considered light weight
and high strength
Which has probability of success
Material Selection
Targeted market
Pricing strategy
Similar products from other
markets
Suitable location market
Market Survey
Methodology
MNS University of Engineering & Technology, Multan
Design Consideration
Bill of
Material
LASER
CNC
Engraving
Machine
Assembling of CNC LASER Engraving Machine
22
Final year presentation
Software working of CNC LASER Engraving Machine
MNS University of Engineering & Technology, Multan
24
Final year presentation
Test Runs
Sr No Max Power % Speed
mm/min
Line per
Inch
Line interval Time (min)
1 50 2000 500 0.051 3 min 21 sec
2 50 1500 500 0.051 3 min 40 sec
3 50 1000 500 0.051 3 min 50 sec
4 50 2000 250 0.102 2 min 30 sec
5 50 1500 250 0.102 2 min 12 sec
6 50 1000 250 0.102 2 min
7 50 1000 100 0.254 1 min 20 sec
8 50 1500 100 0.254 1 min 15 sec
9 50 2000 100 0.254 1 min 16 sec
10 75 2000 100 0.254 1 min 15 sec
11 75 1500 100 0.254 1 min 20 sec
12 75 1000 100 0.254 1 min 20 sec
Final year presentation
Motion Control
A machine is assembled and Arduino
flashed with 'GRBL controller" is
used as motion controller of the
machine.
Testing
The completed machine is tested using
different techniques, i.e. speed testing,
perpendicularity testing and circular
testing. The possible error sources are
determined and fixed.
Budget
In this project, a small scale two axis
CNC LASER engraver machine is
designed and analyze under very
limited budget of (40,000 pkr).
Structure
The most suitable structure frame, the
open frame vertical type structure, is
chosen.
Features
Due to accuracy of the machine body parts and precise
assembling, the machine achieves the desired precision
and repeatability level. It is sufficient to create small
features such as letters and graphs with sizes less than
1cm.
Conclusion
MNS University of Engineering & Technology, Multan
Heavily rely on the design of motion
controller
The best possible solution is using
Raspberry Pi as the “PC” terminal of
the controller and using a
touchscreen as the interface user
can easily transfer machine code
file into the system using a USB
drive
Then stream of the machine code
into Arduino through another USB
port easily.
Future
Studies
MNS University of Engineering & Technology, Multan
Market
Survey
Material
Selection
Experimental
Runs
Selection of
Project
Design
Consideration
Fabrication
Mar
2020
Feb
2020
Jan
2020
Dec
2019
Nov
2019
Oct
2019
Literature
Review
Sep
2019
Work Plan
MNS University of Engineering & Technology, Multan
Budget
Accessories Rates
LASER 20000
Channel 3500
Motors 600×3= 1800
Belt (250 per feet) ×8 2000
Window Wheels (300×12) 3600
Power Supply 1500
Acrylic Sheet 1000
Angle joints, Screws, Motor drivers 1000
Wires+CNC Sheild+Aurdino board 2000
Fabrication and Transportation 3600
Total Cost 40000
Rajampet (2020). "LASER." Retrieved 1/1/2020, 2020, from https://www.Physics-and-radio-
electronics.Com/physics/LASER/LASERintroduction.Html.
Fauzi, m. S. B. (2013). Design and development of LASER cnc machine structure, universiti malaysia pahang: 24.
Kasman, s. (2013). "Impact of parameters on the process response:a taguchi orthogonal analysis for LASER engraving." Dokuz eylul
university, izmir vocational school, buca, _izmir, turkey: 8.
Kula, a. S. B. (2015). LASER engraving machine. LASER engraving machine, universiti teknikal malaysia melaka: 24.
Avanish kumar dubey, v. Y. (2008). "LASER beam machining—a review." International journal of machine tools & manufacture 48 (2008) 609–
628(6 november 2007): 20.
Company, a. A. (2019). "LASER engraving optimization for achieving smooth sidewalls." 482(25 june 2019.).
Company, g. M. M. A. (2015). "An approach to building a specialized CNC system for LASER engraving machining." 48th CIRP conference
on MANUFACTURING SYSTEMS - CIRP CMS 2015 41(19 february 2016.): 6.
Company, l. G. A. (2020). "Microstructure and hydrothermal ageing of alumina-zirconia composites modified by LASER engraving"
https://doi.Org/10.1016/j.Jeurceramsoc.2020.01.027( 18 january 2020).
Grimes, a. (December 17th, 2018). "What are the differences between LASER marking, LASER engraving and LASER etching." Applications,
LASER education. Retrieved 18/1/2020, 2020, from https://www.Permanentmarking.Com/what-are-the-differences-between-LASER-marking-
LASER-engraving-and-LASER-etching/.
Hoseinrahimi, M. (2019). "Modelling and optimization of LASER engraving qualitative characteristics of al-sic composite using response
surface methodology and artificial neural networks." 112( 9 november 2018.).
Şefikakasman (2013). "Impact of parameters on the process response: A taguchi orthogonal analysis for LASER engraving." 46(8).
Srdjanjović (february 2019). "Appraisal of LASER engraving module by computational intelligence approach."
Https://doi.Org/10.1016/j.Ijleo.2019.02.146 183( 27 february 2019.).
Https://www.EpilogLASER.Com/ (2019). "LASER applications and uses" LASER applications and uses. Retrieved 20/1/2020, 2020, from
https://www.EpilogLASER.Com/how-it-works/LASER-applications.Htm.
References
MNS University of Engineering & Technology, Multan
Thank You
CNC LASER
1 sur 33

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Final year presentation

  • 2. ‫م‬ْ‫ح‬َّ‫الر‬ ِ‫هللا‬ ِ‫م‬ْ‫س‬ِ‫ب‬ ِ‫م‬ْ‫ي‬ ِ‫ح‬َّ‫الر‬ ِ‫ن‬ IN THE NAME OF ALLAH, THE MOST GRACIOUS, THE MOST MERCIFUL
  • 3. LASER ENGRAVING MACHINE MNS University of Engineering & Technology, Multan CNC
  • 4. • Infographic Style Meet Our Supervisor Teacher Engr Misbah Niamat Lecturer, Incharge Tours and Internships Mechanical Engineering Department.
  • 5. Meet Our Team Muhammad Asif 2016-BT-MECH-721 Azhar u Din 2016-BT-MECH-718 Muhammad Saad 2016-BT-MECH-713 Mudassir Hussain 2016-BT-MECH-710 MNS University of Engineering & Technology, Multan
  • 7. The aim of this project is to develop an economical working model of two axis CNC LASER Engraving Machine, which is portable and suitable for small scale work. Lab Equipment Economical working model Portable + Light Weight Aim Objectives MNS University of Engineering & Technology, Multan
  • 8. Acrylic Sheet Wood Plastic Paper Cutting Leather Lab Equipment Utilization MNS University of Engineering & Technology, Multan
  • 9. Literature Review LASER Light Amplification by Stimulated Emission of Radiation LASER CNC Engraving Machine MNS University of Engineering & Technology, Multan
  • 11. Solid State LASER Types Based on LASER Medium Gas LASER Liquid LASER Semi Conductor LASER MNS University of Engineering & Technology, Multan
  • 12. Cost $350 Size 2x2 feet Parts availability in market is less Expensive CNC LASER Engraving Machine
  • 13. CNC LASER Engraving Machine Cost $450 Size 2x2 feet Parts availability in market is less Expensive
  • 14. CNC LASER Engraving Machine Cost $50 Size 2x2 feet Parts easily available in market Less expensive
  • 15. 01 02 03 04 Decrease Weight LASER Marking Size Increased LASER Engraving Our Achievements MNS University of Engineering & Technology, Multan
  • 16. LASER Marking It is achieved by moving a low-powered beam slowly across the material using a method called discoloration, which creates high-contrast marks without disrupting the material. LASER heats the material, causing oxidation under the surface and turning the material black. It applies low temperatures to metal to anneal the surface. MNS University of Engineering & Technology, Multan
  • 17. LASER Engraving The LASER creates high heat during the engraving process, which essentially causes the material to vaporize. It’s a quick process, as the material is vaporized with each pulse. This creates a cavity in the surface that is noticeable to the eye and touch. MNS University of Engineering & Technology, Multan
  • 18. Literature Review Market Survey Design Consideration Material Selection Final Design CAD Model Fabrication Test Runs Board Programing CNC Code Generation LASER Structure Material Power Source Software Methodology MNS University of Engineering & Technology, Multan
  • 19. Market Survey Material Selection Selection of Project Increasing trend of LASER machining Perform machining of complicated design with less time and low material wastage . Selection of Project As per our resources Which considered light weight and high strength Which has probability of success Material Selection Targeted market Pricing strategy Similar products from other markets Suitable location market Market Survey Methodology MNS University of Engineering & Technology, Multan
  • 22. Assembling of CNC LASER Engraving Machine 22
  • 24. Software working of CNC LASER Engraving Machine MNS University of Engineering & Technology, Multan 24
  • 26. Test Runs Sr No Max Power % Speed mm/min Line per Inch Line interval Time (min) 1 50 2000 500 0.051 3 min 21 sec 2 50 1500 500 0.051 3 min 40 sec 3 50 1000 500 0.051 3 min 50 sec 4 50 2000 250 0.102 2 min 30 sec 5 50 1500 250 0.102 2 min 12 sec 6 50 1000 250 0.102 2 min 7 50 1000 100 0.254 1 min 20 sec 8 50 1500 100 0.254 1 min 15 sec 9 50 2000 100 0.254 1 min 16 sec 10 75 2000 100 0.254 1 min 15 sec 11 75 1500 100 0.254 1 min 20 sec 12 75 1000 100 0.254 1 min 20 sec
  • 28. Motion Control A machine is assembled and Arduino flashed with 'GRBL controller" is used as motion controller of the machine. Testing The completed machine is tested using different techniques, i.e. speed testing, perpendicularity testing and circular testing. The possible error sources are determined and fixed. Budget In this project, a small scale two axis CNC LASER engraver machine is designed and analyze under very limited budget of (40,000 pkr). Structure The most suitable structure frame, the open frame vertical type structure, is chosen. Features Due to accuracy of the machine body parts and precise assembling, the machine achieves the desired precision and repeatability level. It is sufficient to create small features such as letters and graphs with sizes less than 1cm. Conclusion MNS University of Engineering & Technology, Multan
  • 29. Heavily rely on the design of motion controller The best possible solution is using Raspberry Pi as the “PC” terminal of the controller and using a touchscreen as the interface user can easily transfer machine code file into the system using a USB drive Then stream of the machine code into Arduino through another USB port easily. Future Studies MNS University of Engineering & Technology, Multan
  • 31. Budget Accessories Rates LASER 20000 Channel 3500 Motors 600×3= 1800 Belt (250 per feet) ×8 2000 Window Wheels (300×12) 3600 Power Supply 1500 Acrylic Sheet 1000 Angle joints, Screws, Motor drivers 1000 Wires+CNC Sheild+Aurdino board 2000 Fabrication and Transportation 3600 Total Cost 40000
  • 32. Rajampet (2020). "LASER." Retrieved 1/1/2020, 2020, from https://www.Physics-and-radio- electronics.Com/physics/LASER/LASERintroduction.Html. Fauzi, m. S. B. (2013). Design and development of LASER cnc machine structure, universiti malaysia pahang: 24. Kasman, s. (2013). "Impact of parameters on the process response:a taguchi orthogonal analysis for LASER engraving." Dokuz eylul university, izmir vocational school, buca, _izmir, turkey: 8. Kula, a. S. B. (2015). LASER engraving machine. LASER engraving machine, universiti teknikal malaysia melaka: 24. Avanish kumar dubey, v. Y. (2008). "LASER beam machining—a review." International journal of machine tools & manufacture 48 (2008) 609– 628(6 november 2007): 20. Company, a. A. (2019). "LASER engraving optimization for achieving smooth sidewalls." 482(25 june 2019.). Company, g. M. M. A. (2015). "An approach to building a specialized CNC system for LASER engraving machining." 48th CIRP conference on MANUFACTURING SYSTEMS - CIRP CMS 2015 41(19 february 2016.): 6. Company, l. G. A. (2020). "Microstructure and hydrothermal ageing of alumina-zirconia composites modified by LASER engraving" https://doi.Org/10.1016/j.Jeurceramsoc.2020.01.027( 18 january 2020). Grimes, a. (December 17th, 2018). "What are the differences between LASER marking, LASER engraving and LASER etching." Applications, LASER education. Retrieved 18/1/2020, 2020, from https://www.Permanentmarking.Com/what-are-the-differences-between-LASER-marking- LASER-engraving-and-LASER-etching/. Hoseinrahimi, M. (2019). "Modelling and optimization of LASER engraving qualitative characteristics of al-sic composite using response surface methodology and artificial neural networks." 112( 9 november 2018.). Şefikakasman (2013). "Impact of parameters on the process response: A taguchi orthogonal analysis for LASER engraving." 46(8). Srdjanjović (february 2019). "Appraisal of LASER engraving module by computational intelligence approach." Https://doi.Org/10.1016/j.Ijleo.2019.02.146 183( 27 february 2019.). Https://www.EpilogLASER.Com/ (2019). "LASER applications and uses" LASER applications and uses. Retrieved 20/1/2020, 2020, from https://www.EpilogLASER.Com/how-it-works/LASER-applications.Htm. References MNS University of Engineering & Technology, Multan