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Manglore Chemical & Fertilizer (MCF)

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It is a very nice PPT on Manglore Chemicals & Fertilizer which give you ample knowledge of Manufactring process of Urea and Applicable laws on it.

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Manglore Chemical & Fertilizer (MCF)

  1. 1. A Presentation on Mangalore Chemicals & Fertilizers Limited Prepared By Sardar Alam Khan
  2. 2. Table of Contents ::Company Profile ::Products ::Location ::Manufacturing Process ::Devices & Equipments ::Manpower Deployment ::Transaction ::Environment, Health & Safety
  3. 3. Company Profile:: ::-MCF was started in 1966 with Dugal Enterprises Private Limited. ::-It’s a Public Limited Company. ::-Registered on BSE and NSE. ::-Having Headquarter in Bangalore. ::-Parent Company is UB Group. ::-Dr. Vijay Mallya is the Chairman of the UB Group.
  4. 4. ::-Comes under Department of Fertilizers and Chemicals. ::-Governed by Ministry of Chemicals & Fertilizers. Share Holding Pattern::- :CentralState Government-.89% :Financial Institutions & Banks-.35%
  5. 5. :Promoters-38.44% :General Public-17.05% :Bodies Corporate-42.10 :Foreign Portfolio Investor-.02% :Others-1.16%
  6. 6. Products::-There product include Fertilizers and Chemicals: Fertilizers- 1-Mangla Urea 2-Mangla DAP 3-Mangla 20:20:00:13 4-Mangla MOP 5-Mangla 10:26:26 6-Mangla SSP
  7. 7. Chemicals:: 1-Mangla Bio Gold plus 2-Mangla Gold 3-Mangla Gold Liquid 4-Mangla Kelpak Sanjeevini 5-Mangla Neem Organic Manuare
  8. 8. Location:: Corporate & Registered Office::- -Level-11, UB Towers, UB City No.24, Vittal Mallya Road, Bangalore - 560 001 -Factory Location:: Panambur Mangalore - 575010 Karnataka - India
  9. 9. Market Competitors:: 1- Coromandel International Ltd. 2- Gujarat State Fertilizers & Chemicals Ltd. 3- Chambal Fertilizers & Chemical Ltd. 4- Fertilizers & Chemicals Travancore Ltd. 5- Rashtriya Chemicals & Fertilizers Ltd.
  10. 10. Raw Material:: 1-Liquid Ammonia 2-Carbon di-oxide Gas 3-Moisture 4-Nitrogen
  11. 11. Manufacturing Process:: 1. Ammonia pumping : Liquid ammonia is pumped from the multistage pump which maintain the reaction pressure in the vertical stainless steel vessel. 2. Carbon dioxide compression: Ammonia plant directly boost the carbon dioxide from the compression section as it readily form at the CO2 section of ammonia production plant.
  12. 12. 3. Urea synthesis tower: It is lined with film of oxides to protect form corrosion. Catalyst bed is placed in the inner side of the autoclave structure and 180- 200 atm pressure at temperature about 180-200 deg centigrade is maintained. Plug flow operation take places and molten urea is removed from the top of the tower. 4. Distillation tower and Flash drum: This high pressure slurry is flashed to 1 atm pressure and distilled to remove excess ammonia and decomposed ammonia carbamated salts are removed and recycled.
  13. 13. 5. Vacuum Evaporator: The solution is fed to vacuum evaporator for concentrating the slurry. 6. Prilling Tower: It is dryer where the molten slurry is passed from top of the tower into a bucket which rotates and sprinkles the slurry and air is passed from the bottom. All the moisture is removed as the urea form into granules during it journey to the bottom of the tower. This granules are sent by conveyor to the bagging section.
  14. 14. Device and Equipment:: 1-Prilling Tower 2-Recycle Pump 3-Steam Heater 4-Distillation Tower 5-Flash Drum 6-Molten Tank 7-Conveyor
  15. 15. Manpower Deployment::- -Men-700 -Women-550 -Contractual Worker-300 -Interstate Worker-150
  16. 16. Applicable Laws Human Resource:- Factories Act, 1948 Karnataka Factories Rules, 1969 Compliance:- 1-Application For Registration(Form 2) 2-Combined Annual Return(Form 20 before the 1st Feb.)
  17. 17. Employees’ Provident Funds and Miscellaneous Provisions Act, 1952 Employees' Provident Funds Scheme, 1952 Employees' Pension Scheme, 1995 Employees' Deposit-Linked Insurance Scheme, 1976 Compliance:- 1-Deduction of Employees’ Contribution 2- Maintenance of Accounts
  18. 18. Contract Labour (Regulation and Abolition) Act, 1970 Contract Labour (Regulation and Abolition) Karnataka Rules, 1974 Compliance::- 1-Registration of establishment(Form I) 2- Display of Abstract of the Act and Rules
  19. 19. Maternity Benefit Act, 1961 Karnataka Maternity Benefit Rules, 1966 Compliance:: 1-Display of Abstract of the Act in the language understood by majority of workers in a conspicuous place in every part of establishment where women are employed.(Form J) 2-File Annual Return before 1st Feb. of each year.(Form 20 of the Karnataka Factories Rules, 1969)
  20. 20. Employee State Insurance Act, 1948 Employee State Insurance Rules, 1950 Compliance::- 1-Registration of Factory/Establishment. 2-Deduction From the Salaries/Wages.
  21. 21. Minimum Wages Act, 1948 Karnataka Minimum Wages Rules, 1958 Compliance:: 1-Payment of Minimum Wages to each employee in schedule employment before the expiry of 10th day after the last day of the wage period. 2-Submission of Annual Return (Form III with in a period of one month after expiry of year.)
  22. 22. Industrial Employment (Standing Orders) Act, 1946 Karnataka Industrial Employment Act(Standing Orders) Rules, 1961 Compliance:: 1-Obtain Certificate Of Standing Order From Certifying Authority. (Form1) 2-Display of Standing Order in Main Entrance of Establishment.
  23. 23. Employment Exchange(Compulsory Notification of Vacancies) Act, 1959 Employment Exchange(Compulsory Notification of Vacancies) Rules, 1960 Compliance:: 1-Notification of Vacancies within 15 days. 2-Biennial Returns. (Form ER-11 with in 30 days in every 2 years)
  24. 24. Karnataka Industrial Establishments ( National and Festival Holidays) Act, 1963 Karnataka Industrial Establishments (National and Festival Holidays) Rules, 1963 Compliance:: 1-Display of list of National and Festival Holidays. 2-Working on National and Festival Holidays.
  25. 25. Inter-State Migrant Workmen (Regulation of Employment and Condition of Service) Act, 1979 Inter-State Migrant Workmen (Regulation of Employment and Condition of Service) (Karnataka) Rules, 1981 Compliance::- 1-Application for Registration of Establishment employing Migrant Workmen. (Form I) 2-Form of Certificate by Principal Employer.(Form-VI).
  26. 26. Equal Remuneration Act, 1976 Equal Remuneration Rules, 1976 Compliance::- 1-Registers to be maintained in relation to the worker.(Form D) 2-Payment of equal remuneration to women and men workers employed to the same work.
  27. 27. Sexual Harassment of Women at Workplace (Prevention, Prohibition and Redressal) Act, 2013 Sexual Harassment of Women at Workplace (Prevention, Prohibition and Redressal) Rules, 2013 Compliance::- 1-Internal Complaint Committee. 2-Display of penal consequences of sexual harassment .
  28. 28. Employees Compensation Act, 1923 Karnataka Workmen’s Compensation Rules, 1966 Compliance::- 1-Maintenance of Notice Book.(Form 35) 2-Display of abstract of the Act in the Premises.
  29. 29. Cigarette and other Tobacco Products (Prohibition of Advertisement and Regulation of Trade and Commerce, Production, Supply and Distribution) Act, 2003 Prohibition of Smoking in Public Places Rules, 2008 Compliance::- 1-Prohibit any use of smoking area other than for smoking 2- Display warning as No Smoking Area in public places
  30. 30. Payment of Bonus Act, 1965 Payment of Bonus Rules, 1975 Compliance::- 1-Records of amount due and actually disbursed (From C). 2-Filing of Annual Return (Form D With in a period of 8 months after closing of accounting year)
  31. 31. Finance Applicable Laws:- Karnataka Tax on Professions, Trades, Callings and Employments Act, 1976 Karnataka Tax on Professions, Trades, Callings and Employments Rules, 1976 Compliance::- 1-Display of certificate registration conspicuously at the place of work. 2- Submission of annual return (Form 5 with in 60 days of expiry of a year with proof of payment of tax)
  32. 32. Finance Act, 1994 Service Tax Rules, 1994 Compliance::- 1-Submission of half yearly return (Form ST-3 online on or before 25th of the next month 2-Maintenance of records
  33. 33. Karnataka Value Added Tax Act, 2003 Karnataka Value Added Tax Rules 2005 Compliance::- 1- Filing of monthly Return(Form VAT 100 within 20 days after the end of relevant month. ) 2-Maintenance of VAT Account (with detail of input and output tax with debit and credit notes)
  34. 34. Karnataka Tax on Entry of Goods Act, 1979 Karnataka Tax on Entry of Goods Rules, 1979 Compliance:: 1-Registration of Dealer (Form 1) 2-Submission of annual return (Form 5 within 30 days after the close of year).
  35. 35. Income Tax Act, 1961 Income Tax Rules, 1962 Compliance::- 1-TCS Payment (Within 7 days of expiry of month except the month of March) 2-TDS Payment (on or before 30th of April in case of income paid in the month of March)
  36. 36. Karnataka Electricity (Taxation on Consumption or sale) Act 1959 Karnataka Electricity (Taxation on consumption or Sale) Rules, 2014 Compliance::- 1-Submission of Returns( Form B with in two months after expiry of Month) 2-Books of Accounts (Form A and Form D)
  37. 37. Environment, Health & Safety Environment (Protection) Act, 1986 E-waste (Management and Handling) Rules, 2011 Compliance::- 1- Annual return (Form 3 on or before 30th of June) 2- Collection of e-waste
  38. 38. Bio-Medical Waste( Management and Handling) Rules, 1998 Compliance::- 1-Submission of Annual Report (Form II by 31st January) 2-Maintenance of Records
  39. 39. Hazardous Waste( Management , Handling and Transboundry Movement) Rules, 2008 Compliance::- 1-Sale or disposal of hazardous waste 2-Application for Authorization (Form I
  40. 40. Electricity Act, 2003 Central Electricity Authority(Measures Relating to Safety and Electric Supply) Regulations, 2010 Compliance:: 1-Display of Danger Notice 2-Painting of Panels
  41. 41. Petroleum Act, 1934 Petroleum Rules, 2002 Compliance:: 1-License for storage of petroleum 2- Prevention of escape of petroleum
  42. 42. Air (Prevention and Control of Pollution) Act, 1981 Karnataka Air (Prevention and Control of Pollution) Rules, 1983 Compliance:: 1-Application for Consent.(Form I) 2- Control equipment
  43. 43. Water (Prevention and Control of Pollution) Act, 1974 Karnataka State Board for the prevention and Control of Water Pollution (Procedure for Transaction of Business) and the Water (Prevention and Control of Pollution) Rules, 1976. Compliance:: 1-Obtainment of Consent Order( Form XIII) 2- Prohibition on use of stream or well
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