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MARINE FENDER SYSTEM
 & MOORING BO LLARD
WWW.LEXXONCO.COM

                   65
CONTENTS
FENDER                                 1
   Super Cell Rubber Fender            2
   Super Cone Rubber Fender            5
   Super Arch Rubber Fender            8
   Cylindrical Rubber Fender           12
   D Type Rubber Fender                14
   Wing-D Rubber Fender                16
   Dock Corner Rubber Fender           17
   Leg Rubber Fender                   18
   ∏ Type Rubber Fender                19
   Ladder Rubber Fender                26
   Tugboat Rubber Fender               27
   Roller Rubber Fender                29
   Wheel Rubber Fender                 30
   Floating Rubber Fender              31
   Pneumatic Rubber Fender             33

FENDER DESIGN                          35
   Fender System Design                35
   Fender System Selection             41
   Front Panel Design                  49
   Face Pads Design                    50
   Chain Design                        50
   Rubber Performance                  51
   Fender Performance Testing          52
   The Tolerance of Fender Dimension   53
   Sampling                            53

BOLLARD                                57
   Bollard Types and Selection         57
   Installation                        58
   Coatings                            58
   Load Angle Recommendation           59
   Dimensions and Capacities           60
COMPANY PROFILE

Base on decade-expertise and understanding of quayside solutions, LEXXON founders
desire to integrate our manufacturing resources and create this brand with the vision to
provide the best "Made-in-China" quayside products to the world.

LEXXON’s quayside products range from Fender System, Eminent™ Quick Release
Hook, Bollard to Access Gangway System, which are widely used in LNG and oil terminals,
container quays, RoRo berths and bulk cargo facilities. LEXXON is capable to meet all
kinds of requirements from the international clients.

Our goals are long term---to build up good reputation in all fields, to support our customers
like end users, EPC contractors and consultancies at every stage of their projects and
build lasting relationships with trust and understanding.

We will position ourselves in this marine industry with our core value of sincerity, integrity
and profession.




OUR VALUE

commitment to our customer

commitment to our working team

commitment to our delivering quality

commitment to continuous added value
FENDER

LEXXON marine fenders are found in applications ranging from piers, docks, dolphins and other harbor
structures, to tugs, barges, ferries and similar hard working vessels subject to frequent and severe impact.
LEXXON's well-designed marine fender system, tailored to specific vessel requirements, will protect a berthing
facility and vessels for many years with minimal upkeep and/or future modification. LEXXON marine fenders
are available in a range of rubber compounds to meet the most demanding service conditions. All are designed
to provide an excellent combination of tensile strength, resilience and energy absorption.




Applications:

           Container berth                                        General cargo berth

           Oil terminal                                           LNG & LPG terminal

           Ore berth                                              Shipyard

           RoRo berth                                             Bridge protection




LEXXON Fender types:


         Super Cell Rubber Fender                                  Super Cone Rubber Fender

         Super Arch Rubber Fender                                  Cylindrical Rubber Fender

         D Type Rubber Fender                                      Wing-D Rubber Fender

         Dock Corner Rubber Fender                                 Leg Rubber Fender

         ∏Type Rubber Fender                                       Tugboat Rubber Fender

         Ladder Rubber Fender                                      Wheel Rubber Fender

         Roller Rubber Fender                                      Pneumatic Rubber Fender

         Floating Rubber Fender




                                                                 www.lexxonco.com
                                                                                                                 1
                                                                                                 Fender
Super Cell Rubber Fender
    Super Cell Rubber Fenders provide good energy capability owe to the cylindrical shape with circular design
    and circular mounting base. They are ideally suited to applications in oil and LNG facilities, offshore platforms,
    bulk terminals, container berths, RoRo and cruise terminals, that are subject to circular motion and extreme
    weather conditions or where heavy and angular berthing may be required.




       Features:                                       Dimension
                                                                                                                 N-D

         Strong, circular and modular design

         High efficiency

         Good angular performance
                                                       B
                                                       A




         Wide range and sizes

         Ideal for low hull pressure system
                                                              T
                                                                     L




         Model             A (mm)   B (mm)      T (mm)      L (mm)       N (Qty. of holes)   D (Dia. of hole)   Weight (kg)

       SCE400H             650       550          25        400                 4                 30               78

       SCE500H             650       550          25        500                 4                 32               110

       SCE630H             840       700          25        630                 4                 39               220

       SCE800H             1050      900          30        800                 6                 40               400

      SCE1000H             1300      1100         35       1000                 6                 47               790

      SCE1150H             1500      1300         37       1150                 6                 50              1200

      SCE1250H             1650      1450         40       1250                 6                 53              1500

      SCE 1450H            1850      1650         42       1450                 6                 61              2300

      SCE 1600H            2000      1800         45       1600                 8                 61              3000
      SCE 1700H            2100      1900         50       1700                 8                 66              3600
      SCE 2000H            2200      2000         50       2000                 8                 74              4200
      SCE 2250H            2550      2300         57       2250                10                 74              7400
      SCE 2500H            2950      2700         70       2500                10                 74             10500
      SCE 3000H            3350      3150         75       3000                12                 90             18500




2
Perfor mance


               Superhigh Reaction Superhigh Reaction                High Reaction       Standard Reaction           Low Reaction
                      Force F5                Force F4                 Force F3               Force F2                Force F1

   Model
                  52.5%       55%         52.5%           55%      52.5%         55%    52.5%          55%      52.5%       55%


                 R     E     R     E     R     E       R    E     R     E    R     E    R     E    R     E      R     E    R     E


 SCE400H        110    19   125    21    96   17      112   18    83   14    97    15   64    11   75    12    51      9   59    9.5


 SCE500H        182    40   210    43   162   36      210 43     140   30    160   32   108   23   125   25    86     18   99    25


 SCE630H        296    82   315    87   263   73      279 77     228   63    242   68   175   48   185   51    140    39   149   41


 SCE800H        431 154 465 166 383 138 413 148 330                    118   356 128 280      98   296 105 211        75   228   80


 SCE1000H 747 325 790 345 660 289 705 306 572                          252   610 263 445 195 470 208 355 158 380 168


 SCE1150H 990 505 1050 530 885 445 930 475 760                         388   811 408 589 297 626 315 470 240 506 255


 SCE1250H 1175 655 1250 684 1042 574 1108 607 902                      497   960 526 696 382 741 405 552 306 590 324


SCE 1450H 1580 1008 1680 1066 1402 895 1491 948 1215 776 1292 821 936 596 996 632 750 478 794 504


 SCE1600H 1756 1260 1890 1362 1558 1120 1680 1210 1351 970 1459 1048 1140 801 1205 836 894 640 955 678


 SCE1700H 2171 1624 2309 1720 1928 1442 2050 1526 1672 1250 1775 1323 1287 960 1366 1018 1027 769 1092 815


 SCE2000H 2995 2645 3196 2799 2668 2348 2835 2486 2310 2040 2556 2155 1781 1564 1892 1656 1425 1252 1510 1328


 SCE2250H 4226 4179 4490 4425 3748 3703 3986 3927 3249 3215 3454 3404 2502 2472 2660 2620 2125 2104 2258 2226


 SCE2500H 5217 5732 5545 6068 4630 5088 4920 5386 4012 4410 4265 4668 3088 3391 3280 3592 2624 2885 2788 3050


 SCE3000H        -     -     -     -     -     -      -     -    5790 6710 6750 7210 4380 5110 5190 5460 3730 4310 4400 4660



                       
Note:
1.Rated deflection:52.5% ; Maximum deflection:55%
2.R=Reaction Force (KN); E=Energy Absorption (KN-M)
3.The performance Tolerance is+/-10%




                                                                                                             www.lexxonco.com
                                                                                                                                       3
Installation

                           Unit system                                     Compound system

                  7.Cell Type buffer
                              2.Pre-built-in Anchor Bolt&Nut                        7.Cell Type buffer
                                                                                           1. " U " ring
                                                                                           6.Connector




     5.Face Pad
                                                                  5.Face   Pad

                                                                        4.Front Panel
           4.Front panel
                                                                                 3.Rubber spring chain




     No.                Description                                     Application


      1                      U anchor              Holding chains
            Embedded
              Parts
      2                      Anchor Bolt & Nut     Fasten fenders onto dock



                             Tensile Chain         Limit fender deflection while fender local part under strain


               Chains
      3                      Weight Chain          Support the front panel in avoid of sagging



                             Shear Chain           Prevent fender system from shear deflection


                                                   Reduce surface pressure in avoid of damage of the fender
      4            Front Panel (Frame)
                                                   & vessels


      5                    Face Pad                Reduce friction coefficient to protect hull



      6           Connector Components             Connect the fender & Front panel and Face Pad



      7                 Fender Body                Absorb ship impact energy to protect dock and vessels




4
Super Cone Rubber Fender
Super Cone Rubber Fenders provide excellent energy capability with low reaction base on the conical shape
combining the very best of both attributes of cell and leg fender design and construction, well suited to berths
and terminals handling large vessels. With optimal design and high performance capabilities, super cone
fender can be used instead of a larger cell fender.


Features:
  High efficiency (the energy absorption doubles comparing with the super cell rubber fender with same spec.)
  Excellent angular performance
  Wide range and sizes
  Ideal for application of berths and terminals handling large vessels

Dimension                                                                       h
                      n-D1                                            A
                                                      H
                  N-Md



                                              B

                                                                                    Detail Drawing A
                                      Φ1
                                      Φ2




                                                                 Φ3
                                                                 Φ4




                                                                                         b
                                                                                         S


                                                                                     Detail Drawing B

                                                                                                        Unit mm
                                                   Main Specification
         Model
                        H        h       Φ1        Φ2      Φ3         Φ4    n       D1       Md     Weight (Kg)

       SCO 500H       500      25      425        325     675     750      4        30       M24        140

       SCO 600H       600      27      510        390     810     900      6        30       M24        235

       SCO 700H       700      32      595        455     945     1050     6        38       M30        350

       SCO 800H       800      36      680        520     1080    1200     6        44       M36        540

       SCO 900H       900      41      765        585     1215    1350     6        44       M36        765

      SCO 1000H      1000      45      850        650     1350    1500     6        50       M42        1050

      SCO 1100H      1100      50      935        715     1485    1650     6        50       M42        1400

      SCO 1150H      1150      52      998        750     1550    1725     6        56       M42        1720

      SCO 1200H      1200      54     1020        780     1620    1800     8        50       M42        1950

      SCO 1300H      1300      59     1105        845     1755    1950     8        60       M48        2400

      SCO 1400H      1400      66     1190        930     1890    2100     8        60       M48        3130

      SCO 1600H      1600      72     1360        1060    2160    2400     8        60       M48        4670

      SCO 1800H      1800      78     1530        1190    2430    2700     10       76       M56        6650




                                                                                                  www.lexxonco.com
                                                                                                                     5
Perfor mance


                          Superhigh Reaction                      High Reaction                  Standard Reaction
                               Force F4                             Force F3                         Force F2

        Model
                             70%                72%             70%             72%              70%            72%


                         R         E        R         E     R         E    R          E     R          E    R         E


      SCO 500H         335         79    380          90   268     63     311      70     200          47   232       50


      SCO 600H         410      139      459      144      320     105    362     109     250          78   285       81


      SCO 700H         560      218      627      226      450     166    508     172     360        129    410      134


      SCO 800H         720      324      806      336      570     245    644     255     450        189    513      196


      SCO 900H         930      465     1041      482      740     355    836     369     590        271    672      282


     SCO 1000H        1160      626     1300      650      920     478    1040    490     730        365    832      380


     SCO 1100H        1400      826     1568      858      1120    638    1265    664     890        498    1014     509


     SCO 1150H        1550     1029     1740      1000     1250    740    1393    720     1010       600    1140     620


     SCO 1200H        1650     1056     1848      1097     1300    806    1469    839     1040       624    1185     650


     SCO 1300H        1950     1346     2184      1399     1560   1029    1762    1072    1240       793    1413     827


     SCO 1400H        2225     1686     2506      1756     1804   1349    2005    1405    1443      1079    1604   1125


     SCO 1600H        3204     2419     3150      2520     2268   1935    2526    2016    1814      1548    2016 1613


     SCO 1800H        3750     3538     4166      3686     3000   2830    3333    2948    2401      2264    2267 2359

    Note:

    1. R=Reaction Force (KN); E=Energy Absorption (KN-M)

    2. The performance Tolerance is+/-10%




6
Installation

The Super Cone Rubber Fender has the similar installation ways with Super Cell Rubber Fender. The whole
system includes Cone Rubber Fender body, Front Panel equipped with UHMW-PE face pad, Chains system
(tensile chain, weight chain, shear chain). Meanwhile, the cone fender system can be installed by two or more
fender bodies with one front panel horizontally or vertically.




                                       3.Tension Chain      8. Buffer




                                                                            2.Anchor Bolt
                                                 7.Connector
                                                                        6. Steel Mount

                                                                          3. Shear Chain
                                                                                           1."U"Anchor




                                                               3.Weight Chain


                                                         4. Front Panel

                                                         5.Face Panel




        No.              Description                                                     Application


         1                       U anchor            Holding chains
              Embedded
                Parts
         2                   Anchor Bolt & Nut       Fasten fenders onto dock


                               Tensile Chain         Limit fender deflection while fender local part under strain


         3      Chains         Weight Chain          Support the front panel in avoid of sagging


                               Shear Chain           Prevent fender system from shear deflection


                                                     Reduce surface pressure in avoid of damage of the fender
         4         Front Panel (Frame)
                                                     & vessels

         5                Face Pad                   Reduce friction coefficient to protect hull


         6         Connector Components              Connect the fender & Front panel and Face Pad


         7             Fender Body                   Absorb ship impact energy to protect dock and vessels




                                                                                                         www.lexxonco.com
                                                                                                                            7
Super Arch Rubber Fender
    Super Arch rubber fenders are manufactured using a twin leg system and can be mounted on a quay wall
    horizontally or vertically to provide long lasting and low maintenance protection. The front face has a high
    friction to limit vessel movement that is ideal for smaller vessels where friction is not a problem.



    Super arch rubber fender has the higher performance than the traditional V & M type rubber fenders. Based on
    the same unit weight of rubber, the energy absorption of super arch rubber fenders is 2.3 times higher than D
    type rubber fender, 3.5 times higher than the cylindrical rubber fenders.



    Super arch rubber fenders also can be bolted with UHMW-PE face pads, combining resilience with low-friction,
    non-marking properties, called SA. This design can reduce the torsion the bottom of the fender dramatically,
    then prolong the life-span of rubber fender body. The UHMW-PE face pads have various colors, and can be
    replaced easily. SA and SAP Arch Rubber Fenders are available in many sizes from 200mm to 1000mm high
    and in lengths of 1000mm to 3500mm. There are many types of rubber compounds as standard. Special
    requirements also are available.


    Features:
      Easy to install and maintain
      Tough and reliable design
      High energy absorption and low reaction force
      Wide ranges of sizes and energy capacities
      Bolted-on UHMW-PE reduce the friction factor and shear force




    SA Rubber Fender

                                               L1
                                                f
                                               2d
                                       e
                                           d




                                                                        B2
                                                                        B1




                                                                                                     B
                                                                                S




                                                                                             steel plate

                                   P                                                h
                      Q                             n*p                                  H

                                               L2




8
Dimension
                                        Specification (mm)
 Model Length
        (mm)
                H   L1    L2   B   B1   B2    Q    d    e     f   h   P     n    s   Weight (kg)
          1000 200 1000 1100 145 400 320 120.0 29      75    105 30   860   1 128        62
          1500 200 1500 1600 145 400 320 120.0 29      75    105 30   680   2 128        91
          2000 200 2000 2100 145 400 320 120.0 29      75    105 30   620   3 128       122
SA 200H
          2500 200 2500 2600 145 400 320 122.5 29      75    105 30   785   3 128       151
          3000 200 3000 3100 145 400 320 120.0 29      75    105 30   715   4 128       180
          3500 200 3500 3600 145 400 320 120.0 29      75    105 30   672   5 128       210
          1000 250 1000 1125 175 500 410 130.0 32      90    125 33   865   1 160        85
          1500 250 1500 1625 175 500 410 132.5 32      90    125 33   680   2 160       130

SA/SAP    2000 250 2000 2125 175 500 410 132.5 32      90    125 33   620   3 160       170
 250H     2500 250 2500 2625 175 500 410 127.5 32      90    125 33   790   3 160       225
          3000 250 3000 3125 175 500 410 132.5 32      90    125 33   715   4 160       270
          3500 250 3500 3625 175 500 320 130.0 32      90    125 33   673   5 160       310
          1000 300 1000 1150 225 600 490 140.0 35      105 140 33     870   1 195       125
          1500 300 1500 1650 225 600 490 140.0 35      105 140 33     685   2 195       178

SA/SAP    2000 300 2000 2150 225 600 490 137.5 35      105 140 33     625   3 195       233
 300H     2500 300 2500 2650 225 600 490 140.0 35      105 140 33     790   3 195       308
          3000 300 3000 3150 225 600 490 140.0 35      105 140 33     715   4 195       370
          3500 300 3500 3650 225 600 490 140.0 35      105 140 33     674   5 195       435
          1000 400 1000 1200 300 800 670 150.0 41      120 165 40     900   1 260       205
          1500 400 1500 1700 300 800 670 150.0 41      120 165 40     700   2 260       300
SA/SAP    2000 400 2000 2200 300 800 670 147.5 41      120 165 40     635   3 260       391
 400H     2500 400 2500 2700 300 800 670 150.0 41      120 165 40     800   3 260       430
          3000 400 3000 3200 300 800 670 150.0 41      120 165 40     725   4 260       635
          3500 400 3500 3700 300 800 670 150.0 41      120 165 40     680   5 260       738
          1000 500 1000 1250 375 1000 840 160.0 47     140 180 45     930   1 325       325
          1500 500 1500 1750 375 1000 840 160.0 47     140 180 45     715   2 325       460

SA/SAP    2000 500 2000 2250 375 1000 840 157.5 47     140 180 45     645   3 325       600
 500H     2500 500 2500 2750 375 1000 840 160.0 47     140 180 45     810   3 325       805
          3000 500 3000 3250 375 1000 840 165.0 47     140 180 45     730   4 325       953
          3500 500 3500 3750 375 1000 840 160.0 47     140 180 45     686   5 325      1110
          1000 600 1000 1300 450 1200 1010 170.0 50    160 195 54     960   1 390       480
          1500 600 1500 1800 450 1200 1010 170.0 50    160 195 54     730   2 390       680
SA/SAP    2000 600 2000 2300 450 1200 1010 167.5 50    160 195 54     655   3 390       882
 600H
          2500 600 2500 2800 450 1200 1010 170.0 50    160 195 54     820   3 390      1100
          3000 600 3000 3300 450 1200 1010 170.0 50    160 195 54     740   4 390      1341
          3500 600 3500 3800 450 1200 1010 170.0 50    160 195 54     692   5 390      1581
          1000 800 1000 1400 600 1600 1340 180.0 68    260 270 72 1040 1 520            875
          1500 800 1500 1900 600 1600 1340 180.0 68    260 270 72     770   2 520      1225
SA/SAP
 800H     2000 800 2000 2400 600 1600 1340 180.0 68    260 270 72     680   3 520      1585
          2500 800 2500 2900 600 1600 1340 180.5 68    260 270 72     713   3 520      2040




                                                                                www.lexxonco.com
                                                                                                   9
Perfor mance
                              Superhigh Reaction                High Reaction        Standard Reaction      Low Reaction
                                  Force F4                        Force F3               Force F2             Force F1
      Model       Length
                   (mm)     45%/52.5%       50%/55%       45%/52.5%     50%/55%      45%/52.5%   50%/55% 45%/52.5% 50%/55%
                              R      E       R      E      R       E     R      E     R     E    R     E   R     E   R     E
                   1000      170    11     230     14     150     10    200     12   110    8    150   9   75    5   100   6
                   1500      255    16     345     21     225     15    300     18   165   12    225 13    112   7   150   9
                   2000      340    21     460     28     300     20    400     24   220   16    330 17    149   10 200 12
     SA 200H       2500      425    26     575     35     375     25    500     30   275   20    375 21    186   12 250 15
                   3000      510    31     690     42     450     30    600     36   330   24    450 25    223   15 300 18
                   3500      595    36     805     49     525     35    700     42   385   28    525 29    260   17 350 21
                   1000      210    17     280     20     180     16    250     18   140   12    190 14    94    8   120   9
                   1500      315    25     420     30     270     24    375     27   210   18    285 21    141   12 180 13

     SA/SAP        2000      420    33     560     40     360     32    500     36   280   28    380 28    188   16 240 17
      250H         2500      525    41     700     50     450     40    625     45   350   35    475 30    235   20 300 21
                   3000      630    49     840     60     540     48    750     54   420   42    570 36    282   24 360 25
                   3500      735    57     980     70     630     56    875     63   490   49    665 42    329   28 420 29
                   1000      322    41     448     45     248     31    344     34   204   26    284 29    175   22 244 25
                   1500      487    62     672     67     372     46    516     51   306   39    426 43    263   33 366 37

     SA/SAP        2000      614    82     896     90     496     62    688     68   408   52    568 58    350   44 488 50
      300H         2500      805   103     1120 112       620     78    860     85   510   65    710 72    438   55 610 63
                   3000      966   123     1344 135       744     93    1032 102 612       78    852 87    525   66 732 75
                   3500     1127 144       1568 157       868     109 1204 119 714         91    994 101 613     77 854 87
                   1000      430    74     598     78     330     57    460     60   275   46    380 49    234   41 326 43
                   1500      645    111    897     117    495     85    690     90   412   69    570 74    351   61 489 64
     SA/SAP        2000      860   141     1196 156       660     114   920     120 550    92    760 98    468   82 652 86
      400H         2500     1075 185       1495 195       825     142 1150 150 618         115 950 123 585 102 815 107
                   3000     1290 222       1794 234       990     171 1380 180 825         138 1140 147 702 123 978 129
                   3500     1505 259       2093 273 1155 199 1610 210 963                  161 1330 172 819 143 1141 150
                   1000      538    114    748     122    414     88    574     94   344   72    476 78    294   63 408 65
                   1500      807   171     1122 183       621     132   861     141 516    108 714 117 441       94 612 97
     SA/SAP        2000     1076 228       1496 244       828     176   688     188 688    144 952 156 588 126 816 130
      500H         2500     1345 285       1870 305 1035 220 1435 235 835                  180 1190 195 735 157 1020 162
                   3000     1614 342       2244 366 1242 264 1722 282 1032 216 1428 234 882 189 1224 195
                   3500     1883 399       2618 427 1449 308 2009 329 1204 252 1666 273 1029 220 1428 227
                   1000      644   164     886     176    496     126   690     136 412    104 570 112 351       89 490 96
                   1500      966   246     1329 264       744     189 1035 204 618         156 855 168 526 133 735 144
     SA/SAP        2000     1288 328       1772 352       992     252 1310 272 824         208 1140 224 702 178 980 192
      600H
                   2500     1610 410       2215 440 1240 315 1725 340 1036 260 1425 280 877 222 1225 240
                   3000     1932 492       2658 528 1488 378 2070 408 1236 312 1710 336 1053 267 1476 288
                   3500     2254 574       3101 616 1736 441 2475 476 1442 364 1995 392 1228 311 1715 336
                   1000      862   290     1195 312       661     223   920     240 550    185 762 199 470 159 654 171

     SA/SAP        1500     1293 435       1792 468       991     334 1380 360 825         277 1143 298 705 238 981 256
      800H         2000     1724 580       2390 624 1322 446 1840 480 1100 370 1524 398 940 318 1308 342
                   2500     2155 725       2987 780 1652 557 2300 600 1375 463 1905 497 1175 397 1635 427
     Note:
     1.R=Reaction Force(kN); E= Energy Absorption(kN-M)
     2.The performance Tolerance is+/-10%



10
SAP Arch Fender




                                                                 Face pad   Front panel




                                                                      Md          MD




                       S         T


                                                            N         MD




                                          L
                                                            M




                                                                             X



                                                    T   S


                                                                                                          Unit mm

                                 Connect with UHMW      Connect with
Specification                         face pad           front panel        MD         Md              Length
                                                                                              X
                 M         N         S          T       S         T

  SAP150        49          0        60       300~400   125     250~300     M22        M16    35      1000~3500

  SAP200        65.5        0        60       300~400   125     250~300     M24        M16    35      1000~3500

  SAP250        50         64    60~85        300~400   125     250~300     M27        M16    35      1000~3500

  SAP300        60         105   65~85        300~400   125     250~300     M30        M16    40      1000~3500

  SAP400        60         180   65~85        300~400   125     250~300     M36        M16   45~50    1000~3500

  SAP500        65         245   65~85        300~400   125     250~300     M42        M16   50~55    1000~3500

  SAP600        70         310   65~85        300~400   125     250~300     M48        M16   50~55    1000~3500

  SAP800        80         440   65~85        300~400   125     250~300     M64        M16   55~60    1000~3000

 SAP1000        90         570   65~85        300~400   125     250~300     M64        M16   60~70    1000~2000




                                                                                                   www.lexxonco.com
                                                                                                                      11
Cylindrical Rubber Fender

     Cylindrical Rubber Fender is one kind of very popular marine rubber fender because of easy installation and
     operation, versatile and highly cost effective. With hollow cylindrical design, they can be produced to almost
     any length and diameter as required, matching to almost any application, including berths serving both large
     and small vessels such as general cargo, fishing vessels and tug vessels. They can be installed horizontally,
     vertically or diagonally and can be adapted to wharf corners.


     Features:
                                                                              L                         OD
       Simple and economical design
                                                                                                        ID
       Easy to install and maintain
       Choice of mounting systems to suit different
       structures and applications
       Wide range of sizes
       Almost any length and diameter combination




     Dimension and Perfor mance


            Dimension     (mm)
                                      MAX                   High Reaction           Standard Raction
                                     Length
             OD           ID          (mm)              R               E          R              E


             150          75         10000             74.0             2.3       46.0           1.5

             200         100         10000             97.0             4.3       62.0           2.7

             250         125         10000            123.0             6.6       76.0           4.2

             300         150         10000            146.0             9.7       92.0           6.0

             400         200          8000            195.0            17.2       122.0          10.6

             500         250          8000            245.0            27.0       152.0          16.4

             600         300          3000            293.0            38.2       182.0          24.1

             700         350          3000            342.0            53.3       212.0          32.2

           Note:
           1.The rated deflection is 50%
           2.R=Reaction force(kN); E= Energy Absorption(kN-M)
           3.The performance Tolerance is+/-10%
           4.The performance is for 1000 mm length




12
Installation

Cylindrical Rubber Fenders can be installed by various ways as per the different dimensions, like suspended
with chain, central bar, or ladder brackets.




            Specification              Chain(mm)     Steel Bar(mm)     Shackle(mm)       U Anchor(mm)


            150*75* L1~3m                 10~17          18~33             10~18             15~25


          300*150* L1~3m                  13~23          25~44             14~24             20~36


          600*300* L1~3m                  19~32          36~60             20~32             30~50


         1000*500* L1~3m                  24~42          46~80             24~42             38~65


         1600*800* L1~3m                  30~52          60~100            30~55             48~85




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                                                                                                              13
D Type Rubber Fender

     D Type Rubber Fenders are manufactured to a simple “D” profile using the latest extrusion technology. They
     provide a highly economic solution for lower energy absorption applications which can be supplied in a wide
     range of sizes and lengths. The height and length of D type rubber fender can be matched to almost any
     application, including berths serving both large and small vessels such as general cargo and fishing ports.




     Features:

       With the reasonable reaction force, its energy absorption is higher than Cylindrical Rubber Fender
       Easy to install and maintain
       Applicable for frame dock and ships due to its small bottom width




                                                                                                   H




                            A                          P×(n- 1)                          A

                                                           L




                                                            B




14
Dimension and Perfor mance


                                          Specification                                           Performance

     Model
                       H            B        L         n          P          A          Reaction Force          Absorption
                      (mm)         (mm)    (mm)               (mm)         (mm)               (KN)                  (KN-M)


 D300×900-2z          300          300     900         2      600          150                270                    11.0


D300×1000-2z          300          300    1000         2      700          150                300                    12.1


D300×1000-3z          300          300    1000         3      400          100                294                    11.8


D300×1500-3z          300          300    1500         3      600          150                450                    18.2


D300×1500-5z          300          300    1500         5      325          100                450                    18.2


D300×1500-5p          300          300    1500         5      325          100                450                    18.2


 D500×900-3z          500          500     900         3      350          100                414                    28.3


D500×1000-3z          500          500    1000         3      400          100                460                    31.4


D500×1500-5z          500          500    1500         5      325          100                690                    47.1

Note: 1.The design compressive deflection is 50%
     2.The performance Tolerance is +/-10%
     3.The performance is for 1000mm length




Installation

The representative installation material of D type rubber fender system include

① Bolt      ② Nut ③          Pressing Board        ④   Washer


                                                                                  L1                                    D
                                                                                 2×45°
                                                                      M




                                                                                              30°                              30°
                                                                                                 Φ
                                                                                                                H




                                                                              L2                       L3
                            Nut
                                                                                             L4
                        Washer                                                                                          d
                                                                             ① Bolt                                  ② Nut
                                                                                                       W




                           Plate
                           Bolt
                                                                                   ③ Plate                          ④ Washer
                                                                           Single row hole=SH
                                                                      A                                         S
                                                                                       F2     C        t               N
               Dock                                                   E1
                                                           Dock                    X
                                                                                   2
                                                                                                                       M
                                                                                                   B

                                                                              F




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                                                                                                                                     15
Wing-D Rubber Fender

     Wing-D rubber fenders are developed based on D type rubber fenders. Wing-D rubber fenders can be fixed with
     double line anchors which greatly improve the installation stability. They also can be integrated into other
     fender system to achieve better protection of ships and docks.




                                                                   S
                                k                                  T




                                                                               h
                                                                           t
                                             B
                                     b




                         H                                     Q                    P
                                                                                         P×n
                                                                                          L




     Dimension and Perfor mance


                                             Specification (mm)                                 Performance
                                                                                                               Reference
       Model Length
                  (mm)
                           H     B       b       L   Q     P   S       h       T    t    n      R        E
                                                                                                               weight (kg)    
                 1000     300 540 430 1000 150 700 165 120                     82   41   1     386      15.0      128

                 1500     300 540 430 1500 150 600 165 120                     82   41   2     579      22.5      190

     WD 300H 2000         300 540 430 2000 145 570 165 120                     82   41   3     772      30.0      256

                 2500     300 540 430 2500 150 550 165 120                     82   41   4     965      37.5      320

                 3000     300 540 430 3000 150 540 165 120                     82   41   5     1158     45.0      385

      Note:
      1.The rated deflection is 50%
      2.R=Reaction force(kN); E= Energy Absorption(kN-M)
      3.The performance Tolerance is +/-10%




16
Dock Corner Rubber Fender

Dock Corner Rubber Fenders are economical and extensively used for protecting corners of berthing
structures or jetties from the impact of moving vessels or boats. Dock Corner Rubber Fenders are also used for
protecting an entrance to a channel. Dock Corner Rubber Fenders can be made by Super Arch Rubber Fenders
or D Rubber Fenders.


                                  Φ70


                                                                                                  L
                                                                          a     b×( n-1)
                                                    300




                                        32
                                                                                         1)
                                  300                                          b×( n -
                                                                          a                   R



   Specification

                                                                              Pitch
                                                                                                                Weight
         Model             Angle             H (mm)       L (mm)                                  Hole (n)
                                                                                                                 (kg)
                                                                   a (Top)        b (Middle)

    DC 300H×1480L             90°             300          1480     100                325            4          145

    DC 300H×990L             120°             300          990      100                325            3           98

    DC 300H×1820L             -               300          1820     100                325            6          180

    DC 300H×1000L             -               300          1000     100                325            3          100

                              -
    DC 300H×580L                              300          580      100                325            2           50

   Note: The performance Tolerance is +/-10%

                                                                                      Nut
   Installation
                                                                                      Washer

                                                                                      Plate

                                                                                      Bolt




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                                                                                                                             17
Leg Rubber Fender

     Leg Rubber Fenders are modular units with an advanced geometry that combines high performance with an
     adaptable design. Leg rubber fenders system is the pair Leg Fenders with steel panels and UHMW-PE face
     pads. Leg rubber fenders can be assembled with many methods, vertical or horizontal mounting of units
     ensures optimum energy and low reaction. A small footprint makes Leg rubber fenders perfect where fixing
     area is restricted. These systems are widely used for where larger vessels berth including Container Quays,
     Tanker Terminals, Bulk Cargo and RoRo berths. The versatility of Leg rubber fenders make them suitable for
     almost all applications.


                                                                              W
                                                                        P         A

     Features:
       Modular design
       High efficiency with excellent shear resistance


                                                                                      H




                                                                                                                         T
       Wide range of sizes suit most of application
       High energy absorption and low reaction force
                                                                                                                  D
       Easy to install                                          A                                L
                                                                    W




                             Specification (mm)                             Superhigh Reaction       Standard Reaction
                                                                                 Force F4                Force F2
        Model

                    H        A        P       W        D   T                 R             E          R           E


        L500H      500      87      142      158      36   20               265           61         186          43


        L600H      600      87      200      188      36   20               320           88         224          62


        L750H      750      118     230      235      43   26               401           137        281          96


        L800H      800      129     240      250      43   26               428           157        299         110


       L1000H 1000          162     310      322      50   31               534           245        374         172


       L1250H 1250          196     390      400      56   36               667           383        467         268


       L1450H 1450          228     454      454      56   41               775           516        543         361


       L1600H 1600          257     480      500      64   50               854           628        598         440

      Note:
      1.The rated deflection is 50%
      2.R=Reaction force(kN); E= Energy Absorption(kN-M)
      3.The performance Tolerance is +/-10%




18
Installation

                           ① Bolt (mm)                                      ② Spacer(mm)              ③ Nut(mm)
   Model

                  D            J          S                   H        d1         d2         h            T


   L500H          30           90         45              19           33        56          4           24


   L600H          30           90         45              19           33        56          4           24


   L750H          36           110        50              23           39        66          5           28


   L800H          36           110        60              23           39        66          5           28


  L1000H          42           125        65              26           45        78          6           34


  L1250H          48           135        80              30           52        92          8           34


  L1450H          48           135        80              30           52        93          8           38


  L1600H          56           160        90              35           62        105        10           45




∏Type Rubber Fender

Feature of ∏Type Rubber Fender
1.Low reaction force,high energy absorption.
2.Easy for installation.
3.Usually applicable for middle & large docks.



Specification (I)

                  1
                  2
                3                             K           N
                4                                 T
                                                                  H


                                                                                   Q   P    P     Q
                                     S1               M                                 P×n
                           K
                                                                                         L
                                     S



                       1-Face Pad        2-Front Panel            3-Anchor Bolt 4-Rubber Buffer




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                                                                                                                     19
Section Sizes                                                                                           Unit mm

     Specification        H              K                M              N                S                  S1

        π600          600               500           370             65               1500               500
        π800          800               600           460             70               1700               500
        π1000        1000               700           550             75               2000               600
        π1250        1250               800           650             75               2450               850
        π1400        1400               900           730             85               2700               900
        π1700        1700              1050           860             95               3150              1050
        π2000        2000              1200           1000           100               3700              1300
        π2250        2250              1350           1150           100               4000              1300
        π2500        2500              1400           1200           100               4400              1600



                              L=1000                L=1500                   L=2000                    L=2500
     Specification
                      P         n       Q      P      n        Q     P         n      Q       P          n        Q

      π600. π800

      π1000.π1250
                     700        1      150    600     2       150   850        2      150     700        3        200
      π1400.π1700

         π2000

         π2250       600        1      200    550     2       200   800        2      200     700        3        200

         π2500       600        1      200    550     2       200   800        2      200      -         -         -




     Specification of Front Panel




                                                                                                   L
        H

                                                W




20
Unit mm

Specification        Performance             H         W                        L

                         P1                 160
     π600                P2                 160       1500
                         P3                 180
                         P1                 180
     π800                P2                 180       1500
                         P3                 180
                         P1                 180
    π1000                P2                 210       2000
                         P3                 210
                         P1                 235
    π1250                P2                 235       2500
                         P3                 260                           Fender length
                                                                              +500
                         P1                 260
    π1400                P2                 310       2500
                         P3                 310
                         P1                 310
    π1700                P2                 310       3000
                         P3                 310
                         P1                 310
    π2000                P2                 310       3500
                         P3                 310
                         P1                 310
    π2250                P2                 310       4000

                         P3                 370
                         P1                 310
    π2500                P2                 370       4500

                         P3                 370


Specification (II)

                       W2

                W1     W′     W1                             L2
                                       H1




                                                                           H1




        ΦD                                        N          L    N
                                   H




                                                                      H
                                   h




                       W3
                 M     S1     M
                       S




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                                                                                              21
Q1        C1×n1         Q1
                              Q1          Q1




                                                                                             M
                                          M




                                                                 W′
                          W′




                                                                                             S1
                                          S1




                                                                                                  S
                                               S




                                                                                             M
                                          M
                           Q2             Q2                              Q2       Q2




     Q1               C1×n1          Q3                  Q1                     C1×n1
                                                                 Q1                               Q1




                                                                                                      S1 M
     W′




                                                                W′




                                                                                                      M
     Q2                                                  Q2
                  C2×n2              Q4                          Q2              C1×n2                Q2




     Section Sizes

      Specification            H                   h            w3                       D

          π600                 600                 50         375 + w’                 M52
          π800                 800                 60         500 + w’                 M64
          π1000               1000                 65         625 + w’                 M64
          π1150               1150                 65         718 + w’                 M64
          π1300               1300                 65         810 + w’                 M64
          π1450               1450                 80         908 + w’                 M76
          π1600               1600                 100        1000 + w’                M76
          π1800               1800                 110        1126 + w’                M76
          π2000               2000                 120        1250 + w’                M76
          π2250               2250                 130        1390 + w’                M76
          π2500               2500                 140        1560 + w’                M76




22
Length sizes                                    Unit mm
                   π600    π1150   π1600
   Specification                              π2250
                   π800    π1300   π1800
                                              π2500
                   π1000   π1450   π2000
            Q1      250
            Q2      250
 L=500      C1       0
                             -       -          -
            C2       0
             n1      0
             n2      0
            Q1      200     200     200        200
            Q2      500     500     500        500
L=1000      C1      600     600     600        600
            C2       0       0       0          0
             n1      1       1       1          1
             n2      0       0       0          0
            Q1      200     200     200        150
            Q2      750     300     300        300

L=1500      C1     1100    1100     550        600
            C2       0      900     900        900
             n1      1       1       2          2
             n2      0       1       1          1
            Q1      250     200     200        200
            Q2      500     550     200        500
            Q3       -       -       -         400
L=2000
            Q4       -       -       -        1000
            C1     1500     800     800        600
            C2     1000     900     800         0
             n1      1       2       2          2
             n2      1       1       2          0
            Q1      200     200     200        150
            Q2      750     300     300        300
            Q3      400     400     400        300
L=3000      Q4     1500     600     600        600
            C1     1100    1100     550        600
            C2       0      900     900        900
             n1      2       2       4          4
             n2      0       2       2          2
            Q1       -       -       -         150
            Q2       -       -       -         150
            Q3       -       -       -         300

L=3500      Q4       -       -       -         300
            C1       -       -       -         725
            C2       -       -       -         725
             n1      -       -       -          4
             n2      -       -       -          4




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                                                              23
Specification of Front Panel

                                          W




                                                     H
                                                                Unit mm

     Specification   Performance    H          W           L2

                         P1         240
        π600             P2         240       2000
                         P3         260
                         P1         300
        π800             P2         300       2000
                         P3         300
                         P1         300
        π1000            P2         320       2500
                         P3         320
                         P1         330
        π1150            P2         330       2500
                         P3         350
                         P1         340
        π1250            P2         340       3000
                         P3         340
                         P1         350
        π1300            P2         350       3000       Fender
                         P3         350                  length
                         P1         360                   +500
        π1400            P2         360       3500
                         P3         360
                         P1         360
        π1450            P2         360       3500
                         P3         360
                         P1         360
        π1600            P2         400       4000
                         P3         400
                         P1         400
        π1700            P2         400       4000
                         P3         400
                         P1         400
        π1800            P2         400       4500
                         P3         400
                         P1         400
        π2000            P2         400       4500
                         P3         400
                         P1         400
        π2250            P2         400       5000
                         P3         400
                         P1         420
        π2500            P2         420       5500
                         P3         450




24
Rubber Grade                        F1                                       F2                                    F3

  Deflection              57.5%               60%                  57.5%               60%               57.5%               60%


        Perfor
        -mance
                      R        E          R         E          R       E           R         E       R       E           R         E
Type H X L


 π600 ×1000          304      832        336     88.2         438      119        480        126   569       154        624    164

 π800 ×1000          409      148        448        157       584      211        640        224   759       275        832    291

 π1000×1000          511      231        560        245       730     330         800        350   949       429        1040   455

 π1150×1000          588      306        644        324       840     436         920        463   1091      567        1196   602

 π1250×1000          638      375        700        398       913     537         1000       569   1186      697        1300   740

 π1300×1000          664      390        728        414       949     558         1040       592   1234      725        1352   769

 π1400×1000          716      470        784        498       1024    670         1120       711   1329      871        1456   924

 π1450×1000          741      486        812        515       1059    694         1160       736   1376      902        1508   957

 π1600×1000          818      591        896        627       1168    845         1280       896   1518     1098        1664   1165

 π1700×1000          869      670        952        711       1240    957         1360   1015      1613     1244        1768   1320

 π1800×1000          920      74.8       1008       794       1314    1069        1440   1134      1708     1390        1872   1474

 π2000×1000         1020      924        1120       980       1460    1320        1600   1400      1898     1716        2080   1820

 π2250×1000         1150      1169       1260   1241          1643    1667        1800   1772      2135     2172        2340   2303

 π2500×1000         1277     1444        1400   1531          1825    2063        2000   2187      2373     2681        2600   2844

Note:
1.The rated deflection is 57.5%, The max deflection is 60%。
2. R=Reaction force(kN); E= Energy Absorption(kN-M)
3.The performance Tolerance is +/-10%




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                                                                                                                                       25
Ladder Rubber Fender

     Ladder Rubber Fenders are very robust but remain flexible to reduce accidental damage and help protect the
     wharf when small craft berth.



     Modular ladders are flexible, corrosion resistant and can withstand most accidental impacts from smaller
     vessels. The step modules are made from polyurethane and can be linked together, combined with extensions
     and a variety of optional handrails to suit many applications.




        Features:


                                                                                                 H




                                                                                      b
                                                                                a




                                            L




         Model     H (mm)                                             L (mm)


        LR200H       200        900       1200       1500       1800           2100       2400   2700   3000


        LR250H       250        900       1200       1500       1800           2100       2400   2700   3000


        LR300H       300        900       1200       1500       1800           2100       2400   2700   3000




26
Tugboat Rubber Fender

Tugboat Rubber Fenders are widely used as the primary fender system on the bow or stern of modern tugs. The
round shape is ideal for operation of large bow flares and flat-sided vessels.




                                                                              L

                                                                   4000
                                                                                                                                       T1




                                                                                                                        Φ600
             Φ450
                    Φ220




                           200 400      400     400     400        400        400        400    400        400 200




                                                                           L
                                                      3026
                                                                                                                                       T2
            Φ450




                                                                                                                       Φ800
                    Φ220




                           225    700           700          350     350          350    350    350    350



                                                                          L

                                                              3200                                                                    T3
                                                                                                                              Φ400
                    Φ102
            Φ250




                           200   400      400          400         400             400         400         400    200




                                                                          L

                                                                   5250
                                                                                                                                     T4567
            ΦD
                    Φd




                           250     1200          500    350 350          500            800          800         500




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                                                                                                                                                         27
A-A



             A



                            A



                                           Chain

                                           Shackle




                 Diameter       Out Diameter (mm)
     Model                                           Max. Length (m)   Shape
                 Φ(mm)      Middle             End


      T1           220       600               450         12           Cone


      T2           220       800               450         12           Cone


      T3           220       400               250         12           Cone


      T4           102       700               700         12          Straight


      T5           300       750               750         12          Straight


      T6           300       800               800         12          Straight


      T7           400       800               800         12          Straight




28
Roller Rubber Fender

Roller Fenders are commonly used on the berth corners and dock entrances, also widely installed along the
walls of dry docks and other restricted channels to help guide vessels and prevent hull damage.



The wheels mounted on a fixed axle, supported by a special frame. And wheels can be rotated freely when the
ship hull contact / slid the along with the wheels. Roller Fenders combine reasonable energy absorption with
low reaction at all berthing angles.



Features:
   Low maintenance frame design
   Easy to install


                                             Φ




                     H1




        Model        Φ(mm)     H(mm) Max. Deflection      Max. Reaction     Energy absorption     Weight
                                             (mm)              (KN)               (KN.M)           (kg)


     R600Φ×200H       600        200         125                70                 2.5             120


     R750Φ×250H       750        250         157                110                4.8             230


     R900Φ×300H       900        300         184                150                8.3             410


    R1200Φ×400H       1200       400         260                270                19.6            980


    R1500Φ×500H       1500       500         325                430                38.4           1810


    R1800Φ×600H       1800       600         390                620                66.3           3130




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                                                                                                               29
Wheel Rubber Fender

     Wheel fenders are widely used on exposed corners to help ships maneuver into berths and narrow channels
     such as locks and dry-dock entrances. The main axle slides on bearings and the wheel reacts against back
     rollers to provide high energy and minimal rolling resistance




     Features:
       Highest energy absorption
       Very low rolling resistance
       Use singly or in multiple stacks
       Low maintenance casing design




             Model            Reaction Force (KN)        Energy Absorption (KN.M)   Full Deflection (mm)


            W1080Φ                   150                             40                    400


            W1350Φ                   168                             51                    520


            W1800Φ                   315                             105                   600


            W2000Φ                   588                             220                   695


            W2550Φ                   915                             440                   920


            W2900Φ                   1300                            813                   1200




30
Floating Rubber Fender

Floating Rubber Fenders have become an ideal ship protection medium used extensively by large tankers, LPG
vessels, ocean platforms, bulk carriers, floating structures, large docks, harbors jetties & wharfs.




                     1                                                                         5
                     2
                     3
                     4                                                                         Φd1




                                                                                   ΦC
                                                    PΦ
                                                                                                     ΦD
                                                                                           n-MS




                                                         L


             1.Rubber fender body        2. Steel core        3.Flange    4.Flying rings           5.Protector


                                                                                                                     Unit mm

           Model           D         L          d            d1      C         S           n              Weight (kg)


       F300Ф×500L          300      500         -            -       -         -           -                     3

       F500Ф×1600L         500     1600       152            30     350       16           6               70 (110)

      F1000Ф×1600L        1000     1600       168            36     380       24           6               280 (440)

      F1200Ф×2000L        1200     2000       194            42     400       24           6               500 (790)

      F1600Ф×3000L        1600     3000       219            50     480       30           6              1300 (2100)

      F2200Ф×3000L        2200     3000       325            55     520       30           6              2500 (4000)

      F2400Ф×6000L        2400     6000       351            60     580       36           6              6000 (9500)

      F2700Ф×6000L        2700     6000       351            60     580       36           6            7600 (12000)

      F3100Ф×6000L        3100     6000       377            65     600       36           8                10000

      F3400Ф×6000L        3400     6000       377            65     600       36           8                12000

      F4300Ф×6000L        4300     6000       426            75     650       42           8                20000

      F4500Ф×9000L        4500     9000       450            75     700       42           8                32000




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                                                                                                                               31
Perfor mance



                                 Rated deflection50%                  Rated deflection55%      Rated deflection60%
           Model

                                   R                 E                 R             E           R              E

       F300Ф×500L                  -                 -                  -             -          -              -

       F500Ф×1600L                31                10                 40            13         54              17

      F1000Ф×1600L                122               40                 160           52         216             68

      F1200Ф×2000L                268               84                 364          114         460            144

      F1600Ф×3000L                490              160                 640          210         860            270

      F2200Ф×3000L                980              320                1280          410        1720            540

      F2400Ф×6000L               2450              800                3200          1020       4300            1340

      F2700Ф×6000L               3060              1000               4000          1280       5360            1680

      F3100Ф×6000L               3842              1254               5018          1607       6742            2107

      F3400Ф×6000L               4802              1568               6272          1999       8428            2636

      F4300Ф×6000L               7683              2509               10035         3214       13485           4214

      F4500Ф×9000L               12289             4018               16052         5135       21570           6742

     Note:
     1.R=Reaction force(kN); E= Energy Absorption(kN-M)
     2.The performance Tolerance is +/-10%




                     Ship Pier Or Ship-ship Berth                                   Bridge Pier Protection




              High water level


                                                          Ship pier

               Low water level



                                                                                                 Bridge pier
                 Ship




32
Pneumatic Rubber Fender

Pneumatic rubber fenders are ideal in the situations where fixed fenders are not applicable such as ship-to-
ship operations and some ship-to-wharf operations.They are also suitable for the use at a quay where the tidal
range is small or large.


Features:                                                          Applications:
   ISO 17357 certified                                              Oil and gas tanker
   Very Low reaction and hull pressures                             Fast ferries and aluminum vessels
   Maintains large clearances between hull and structure            Both of temporary and permanent installations
   Chain tyre net and Sling type                                    Rapid response and emergency fendering

                                            Outer Rubber
                                                  Cord Layer
                                                     Inner Rubber     Flange Opening




Floating pneumatic rubber fender, constructed by Outer Rubber, Inner Rubber, Synthetic-tire-cord, beading
ring, flange opening, safety valve and metal accessories, is one kind of cylindrical air bags with hemispherical
heads at both ends.

    Quay or Jetty

                                      Shackle
            Towing ring
                                                                                         Shackle




                                         Rubber sleeve                                       Rubber sleeve




    Ship
                                      Small size fender




                                                          Tanker




                           Guy rope             Pneumatic rubber fenders




                                                                                                   www.lexxonco.com
                                                                                                                      33
Classification of Pneumatic Marine Fender

     Initial Inter nal Pressure Rating
       Pneumatic 50 (Initial internal pressure 50 kPa)
       Pneumatic 80 (Initial internal pressure 80 kPa)


     Pneumatic Fenders Type
       Type I Net-type Floating Pneumatic Rubber Fenders
       The fender is covered by a protection net consisting of either chain, wire or fiber and usually with tires or
       rubber sleeves.
       Type II Sling type Floating Pneumatic Rubber Fenders
       The fender is designed to be used without a protection net. It's easy to handle because of their light weight.




                              Pneumatic Fender 50                                 Pneumatic Fender 80

        Model        Deflection at 60%                                  Deflection at 60%
     Dia. ×Length                          Safety valve      Test                             Safety valve      Test
         (mm)
                                            pressure       Pressure                            pressure       Pressure
                    GEA     R.F    H.P     setting (kPa)   R.F (kPa)   GEA     R.F    H.P     setting (kPa)   R.F (kPa)
                    (kNm)   (kN)   (kPa)                               (kNm)   (kN)   (kPa)


      500×1000        6      64    132          -            200        8       85    174           -           250

      600×1000        8      74    126          -            200        11      98    166           -           250

      700×1500       17     137    135          -            200        24     180    177           -           250

     1000×1500       32     182    122          -            200        45     239    160           -           250

     1000×2000       45     257    132          -            200        63     338    174           -           250

     1200×2000       63     297    126          -            200        88     390    166           -           250

     1350×2500       102    427    130          -            200       142     561    170           -           250

     1500×3000       153    579    132          -            200       214     761    174           -           250

     1700×3000       191    639    128          -            200       267     840    168           -           250

     2000×3500       308    875    128          -            200       430     1150   168           -           250

     2500×4000       663    1381   137         175           250       925     1815   180         230           300

     2500×5500       943    2019   148         175           250       1317    2653   195         230           300

     3300×4500      1175 1884      130         175           250       1640    2476   171         230           300

     3300×6500      1814 3015      146         175           250       2532    3961   191         230           300




34
24
FENDER DESIGN
Design Flow Char t

        Type of Structure                       Ship Data                 Berthing Mode             Location & Environment


                                                       Select Berthing Velocity, Calculate (Normal) Energy
     Service Life, Loads etc.
                                                                          Safety Factor
                                                                      Abnormal berthing energy



                                          Select Fender and Panel Arrangement

                                                                                                             No
                            Reaction Force                  Check Structure & Panels         OK?
                                                                                           Yes
                                                                                                             No
                                 Panel Size                 Tides, Hull Pressures etc.       OK?
                                                                                           Yes
                                                                                                             No
                            Berthing Angles                   Angular Performance            OK?
                                                                                           Yes
                                                                                                             No
                                Shear Forces                  Restraint Chain Sizes          OK?

                                                                                           Yes
                                                                                                             No
                         Material Specifications            Corrosion Protection etc.        OK?
                                                                                           Yes

                                                                                                             No
                                                Fender Design                                OK?


                                                                                           Yes
                                              Final Fender Design




Fender System Design
Ship

In most cases, the actual value of the ships is used to calculate the actual berthing energy. Under some cases
the actual values are not available, then the attached list "Standard Size of Vessels"shall be referred for
calculations.


                                                            Length Overall




                                                   Length Between Perpendiculars




                                                                             www.lexxonco.com
                                                                                                                             3
                                                                                                                             255
                                                                                                     Fender Design
Moulded Breadth




                                                                                              Freeboard


                                                                                                                 Moulded Depth
                                                                                              Full Load Draft
                 Light Load Draft




           TERMINOLOGY                                              DEFINITION                                               UNIT

                                       Total volume of vessel and cargo. It is derived from dividing the total
         Gross Tonnage GT                                                                                                        ton
                                       interior capacity of a vessel by 100 cubic feet.


          Net Tonnage NT               Total volume of cargo that can be carried by the vessel.                                  ton



       Displacement Tonnage            Total weight of the vessel and cargo when the ship is loaded to draft line.               ton
               DPT

        Dead Weight Tonnage                                                                                                      ton
                                       Weight of cargo, fuel,passenger, crew and food on the vessel.
               DWT


         Light Weight LOW              Weight of ship.                                                                           ton


                                       Weight of ship and water added to the hold or ballast compartment
         Ballast Weight BW                                                                                                       ton
                                       of a vessel to improve its stability after it has discharged its cargo.


            Length of Ship                                                                                                       m
                                       The length from the top of the bow to the end of the stern of a ship.
              Loa or Lpp


          Breadth of Ship B                                                                                                      m
                                       The distance across the parallel section of the sides of a ship.


                                       The distance from the water surface to the keel of the ship when the                      m
           Loaded Draft d
                                        ship is loaded to the freeboard mark.

                                       The distance from the water surface to the keel of the ship when the                      m
             Light Draft d
                                        ship is at light.


           Depth of Ship D             The actual Depth of ship.                                                                 m


     Note:Passenger ship, car carrier and LPG & LNG carriers are normally expressed using GT or NT. DPT=DWT+LW




36
Ber th Energy Calculation

The impacting energy calculation is subject to the ships berthing method which can be defined as following:


A. Side Berthing & Dolphin Berthing, as shown in the figure 1 & 2



                                               Figure1



                                                                                  V


                                               Figure2
 Then, E=1/2gMd.V2Cm·Ce·Cc·Cs

 Passing Lock Entrance, as shown in the figure 3
 E=1/2Md.(Vsina)2Cm·Ce·Cc·Cs                                                      V



                                               Figure3
                                                                                         V



 Ship-To-Ship Berthing, as shown in the figure 4

           (Md 1•Cm1)•(Md 2•Cm1 )
 E=0.5[                           ]•V2•Ce
          (Md 1•Cm1 )+(Md 2•Cm1 )




                                                                              V
                                               Figure4




 End Berthing, as shown in the figure 5        Figure5
 E=0.5MdV2
                                                                    V
 Where,
 E - Vessel effective berthing energy
 Md - Displacement Tonnage (ton)
 V - Berthing Velocity (m/s)
 Cm - Added Mass Coefficient
 Ce - Eccentricity Coefficient
 Cs - Softness Coefficient, normally takes 1
 Cc - Berth Configuration Coefficient, normally takes 1.




                                                                                             www.lexxonco.com
                                                                                                                37
Ber thing Velocity

     Berthing velocity is an important parameter in fender system design, which depends upon the sizes of vessel,
     loading condition, port structure and the easy or difficulty of the approach etc. Therefore the berthing velocity is
     preferred to be obtained from actual measurements or relevant existing statistic information. When the actual
     measured speed velocity is not available, the BSI and PIANC etc. standard shall be adopted to determine the
     required velocity value from the following chart.

        a Easy berthing and sheltered
        b Difficult berthing and sheltered
        c Easy berthing, exposed
        d Good berthing, exposed
        e Difficult berthing, exposed


                                  900

                                  800

                                  700

                                  600
                Velocity (mm/s)




                                  500

                                  400

                                  300

                                  200

                                  100

                                   0
                                   1000                  10000                        100, 000          500, 000

                                                         DE Displacement (tonne)

      The berthing velocity can be calculated more precisely by using the following formulation while the ship DPT
       is 10000 ton -500000 ton.

                                                                 V 1a 1 ≈ 0.599 • Md-0.4423
                                                                 V 1b 1 ≈ 8406 • Md -0.4031
                                                                 V 1c 1 ≈ 10885 • Md -0.3899
                                                                 V 1d 1 ≈ 12452 • Md-0.3748
                                                                 V 1e 1 ≈ 12893 • Md-0.3625




38
Ber thing Velocities Table

        Md (Ton)          V(a) (m/s)       V(b) (m/s)      V(c) (m/s)        V(d) (m/s)       V(e) (m/s)


          1000              0.18             0.35             0.52              0.67             0.87

          2000              0.15              0.3             0.44              0.57             0.72

          3000              0.14             0.27             0.4               0.52             0.65

          4000              0.13             0.25             0.38              0.49             0.59

          5000              0.12             0.23             0.35              0.46             0.56

         10000              0.1              0.19             0.29              0.38             0.45

         20000              0.08             0.16             0.23              0.31             0.36

         30000              0.06             0.14             0.2               0.27             0.31

         40000              0.06             0.12             0.18              0.24             0.28

         50000              0.05             0.11             0.16              0.22             0.25

        100000              0.04             0.86             0.13              0.17             0.2

        200000              0.03             0.06             0.09              0.13             0.16

        300000              0.02             0.05             0.08              0.11             0.13

        400000              0.02             0.04             0.07              0.1              0.13

        500000              0.02             0.04             0.07              0.1              0.12



Cm      Added Mass Coefficient (Cm)

When the ships berth at the dock, the body of water carried along with the ship as it moves sideways through
the water. As the ship is stopped by the fender, the momentum of the entrained water continues to push against
the ship and this effectively increase its overall mass. The mass of specified water is called Added Seawater
Mass, the added seawater influence coefficient is called Cm, normally calculated as the following formula


   D-Draft
   L-Ship length                                                        ΠD 2Lρ
                                                             Cm=1+
   ρ (ρ=1.025t/m3)      Seawater density
                                                                         4Md




                                                                                           www.lexxonco.com
                                                                                                                 39
Catalog fender&bollard
Catalog fender&bollard
Catalog fender&bollard
Catalog fender&bollard
Catalog fender&bollard
Catalog fender&bollard
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Catalog fender&bollard
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Catalog fender&bollard
Catalog fender&bollard
Catalog fender&bollard
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Catalog fender&bollard
Catalog fender&bollard
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Catalog fender&bollard

  • 1. MARINE FENDER SYSTEM & MOORING BO LLARD
  • 3. CONTENTS FENDER 1 Super Cell Rubber Fender 2 Super Cone Rubber Fender 5 Super Arch Rubber Fender 8 Cylindrical Rubber Fender 12 D Type Rubber Fender 14 Wing-D Rubber Fender 16 Dock Corner Rubber Fender 17 Leg Rubber Fender 18 ∏ Type Rubber Fender 19 Ladder Rubber Fender 26 Tugboat Rubber Fender 27 Roller Rubber Fender 29 Wheel Rubber Fender 30 Floating Rubber Fender 31 Pneumatic Rubber Fender 33 FENDER DESIGN 35 Fender System Design 35 Fender System Selection 41 Front Panel Design 49 Face Pads Design 50 Chain Design 50 Rubber Performance 51 Fender Performance Testing 52 The Tolerance of Fender Dimension 53 Sampling 53 BOLLARD 57 Bollard Types and Selection 57 Installation 58 Coatings 58 Load Angle Recommendation 59 Dimensions and Capacities 60
  • 4. COMPANY PROFILE Base on decade-expertise and understanding of quayside solutions, LEXXON founders desire to integrate our manufacturing resources and create this brand with the vision to provide the best "Made-in-China" quayside products to the world. LEXXON’s quayside products range from Fender System, Eminent™ Quick Release Hook, Bollard to Access Gangway System, which are widely used in LNG and oil terminals, container quays, RoRo berths and bulk cargo facilities. LEXXON is capable to meet all kinds of requirements from the international clients. Our goals are long term---to build up good reputation in all fields, to support our customers like end users, EPC contractors and consultancies at every stage of their projects and build lasting relationships with trust and understanding. We will position ourselves in this marine industry with our core value of sincerity, integrity and profession. OUR VALUE commitment to our customer commitment to our working team commitment to our delivering quality commitment to continuous added value
  • 5. FENDER LEXXON marine fenders are found in applications ranging from piers, docks, dolphins and other harbor structures, to tugs, barges, ferries and similar hard working vessels subject to frequent and severe impact. LEXXON's well-designed marine fender system, tailored to specific vessel requirements, will protect a berthing facility and vessels for many years with minimal upkeep and/or future modification. LEXXON marine fenders are available in a range of rubber compounds to meet the most demanding service conditions. All are designed to provide an excellent combination of tensile strength, resilience and energy absorption. Applications: Container berth General cargo berth Oil terminal LNG & LPG terminal Ore berth Shipyard RoRo berth Bridge protection LEXXON Fender types: Super Cell Rubber Fender Super Cone Rubber Fender Super Arch Rubber Fender Cylindrical Rubber Fender D Type Rubber Fender Wing-D Rubber Fender Dock Corner Rubber Fender Leg Rubber Fender ∏Type Rubber Fender Tugboat Rubber Fender Ladder Rubber Fender Wheel Rubber Fender Roller Rubber Fender Pneumatic Rubber Fender Floating Rubber Fender www.lexxonco.com 1 Fender
  • 6. Super Cell Rubber Fender Super Cell Rubber Fenders provide good energy capability owe to the cylindrical shape with circular design and circular mounting base. They are ideally suited to applications in oil and LNG facilities, offshore platforms, bulk terminals, container berths, RoRo and cruise terminals, that are subject to circular motion and extreme weather conditions or where heavy and angular berthing may be required. Features: Dimension N-D Strong, circular and modular design High efficiency Good angular performance B A Wide range and sizes Ideal for low hull pressure system T L Model A (mm) B (mm) T (mm) L (mm) N (Qty. of holes) D (Dia. of hole) Weight (kg) SCE400H 650 550 25 400 4 30 78 SCE500H 650 550 25 500 4 32 110 SCE630H 840 700 25 630 4 39 220 SCE800H 1050 900 30 800 6 40 400 SCE1000H 1300 1100 35 1000 6 47 790 SCE1150H 1500 1300 37 1150 6 50 1200 SCE1250H 1650 1450 40 1250 6 53 1500 SCE 1450H 1850 1650 42 1450 6 61 2300 SCE 1600H 2000 1800 45 1600 8 61 3000 SCE 1700H 2100 1900 50 1700 8 66 3600 SCE 2000H 2200 2000 50 2000 8 74 4200 SCE 2250H 2550 2300 57 2250 10 74 7400 SCE 2500H 2950 2700 70 2500 10 74 10500 SCE 3000H 3350 3150 75 3000 12 90 18500 2
  • 7. Perfor mance Superhigh Reaction Superhigh Reaction High Reaction Standard Reaction Low Reaction Force F5 Force F4 Force F3 Force F2 Force F1 Model 52.5% 55% 52.5% 55% 52.5% 55% 52.5% 55% 52.5% 55% R E R E R E R E R E R E R E R E R E R E SCE400H 110 19 125 21 96 17 112 18 83 14 97 15 64 11 75 12 51 9 59 9.5 SCE500H 182 40 210 43 162 36 210 43 140 30 160 32 108 23 125 25 86 18 99 25 SCE630H 296 82 315 87 263 73 279 77 228 63 242 68 175 48 185 51 140 39 149 41 SCE800H 431 154 465 166 383 138 413 148 330 118 356 128 280 98 296 105 211 75 228 80 SCE1000H 747 325 790 345 660 289 705 306 572 252 610 263 445 195 470 208 355 158 380 168 SCE1150H 990 505 1050 530 885 445 930 475 760 388 811 408 589 297 626 315 470 240 506 255 SCE1250H 1175 655 1250 684 1042 574 1108 607 902 497 960 526 696 382 741 405 552 306 590 324 SCE 1450H 1580 1008 1680 1066 1402 895 1491 948 1215 776 1292 821 936 596 996 632 750 478 794 504 SCE1600H 1756 1260 1890 1362 1558 1120 1680 1210 1351 970 1459 1048 1140 801 1205 836 894 640 955 678 SCE1700H 2171 1624 2309 1720 1928 1442 2050 1526 1672 1250 1775 1323 1287 960 1366 1018 1027 769 1092 815 SCE2000H 2995 2645 3196 2799 2668 2348 2835 2486 2310 2040 2556 2155 1781 1564 1892 1656 1425 1252 1510 1328 SCE2250H 4226 4179 4490 4425 3748 3703 3986 3927 3249 3215 3454 3404 2502 2472 2660 2620 2125 2104 2258 2226 SCE2500H 5217 5732 5545 6068 4630 5088 4920 5386 4012 4410 4265 4668 3088 3391 3280 3592 2624 2885 2788 3050 SCE3000H - - - - - - - - 5790 6710 6750 7210 4380 5110 5190 5460 3730 4310 4400 4660   Note: 1.Rated deflection:52.5% ; Maximum deflection:55% 2.R=Reaction Force (KN); E=Energy Absorption (KN-M) 3.The performance Tolerance is+/-10% www.lexxonco.com 3
  • 8. Installation Unit system Compound system 7.Cell Type buffer 2.Pre-built-in Anchor Bolt&Nut 7.Cell Type buffer 1. " U " ring 6.Connector 5.Face Pad 5.Face Pad 4.Front Panel 4.Front panel 3.Rubber spring chain No. Description Application 1 U anchor Holding chains Embedded Parts 2 Anchor Bolt & Nut Fasten fenders onto dock Tensile Chain Limit fender deflection while fender local part under strain Chains 3 Weight Chain Support the front panel in avoid of sagging Shear Chain Prevent fender system from shear deflection Reduce surface pressure in avoid of damage of the fender 4 Front Panel (Frame) & vessels 5 Face Pad Reduce friction coefficient to protect hull 6 Connector Components Connect the fender & Front panel and Face Pad 7 Fender Body Absorb ship impact energy to protect dock and vessels 4
  • 9. Super Cone Rubber Fender Super Cone Rubber Fenders provide excellent energy capability with low reaction base on the conical shape combining the very best of both attributes of cell and leg fender design and construction, well suited to berths and terminals handling large vessels. With optimal design and high performance capabilities, super cone fender can be used instead of a larger cell fender. Features: High efficiency (the energy absorption doubles comparing with the super cell rubber fender with same spec.) Excellent angular performance Wide range and sizes Ideal for application of berths and terminals handling large vessels Dimension h n-D1 A H N-Md B Detail Drawing A Φ1 Φ2 Φ3 Φ4 b S Detail Drawing B Unit mm Main Specification Model H h Φ1 Φ2 Φ3 Φ4 n D1 Md Weight (Kg) SCO 500H 500 25 425 325 675 750 4 30 M24 140 SCO 600H 600 27 510 390 810 900 6 30 M24 235 SCO 700H 700 32 595 455 945 1050 6 38 M30 350 SCO 800H 800 36 680 520 1080 1200 6 44 M36 540 SCO 900H 900 41 765 585 1215 1350 6 44 M36 765 SCO 1000H 1000 45 850 650 1350 1500 6 50 M42 1050 SCO 1100H 1100 50 935 715 1485 1650 6 50 M42 1400 SCO 1150H 1150 52 998 750 1550 1725 6 56 M42 1720 SCO 1200H 1200 54 1020 780 1620 1800 8 50 M42 1950 SCO 1300H 1300 59 1105 845 1755 1950 8 60 M48 2400 SCO 1400H 1400 66 1190 930 1890 2100 8 60 M48 3130 SCO 1600H 1600 72 1360 1060 2160 2400 8 60 M48 4670 SCO 1800H 1800 78 1530 1190 2430 2700 10 76 M56 6650 www.lexxonco.com 5
  • 10. Perfor mance Superhigh Reaction High Reaction Standard Reaction Force F4 Force F3 Force F2 Model 70% 72% 70% 72% 70% 72% R E R E R E R E R E R E SCO 500H 335 79 380 90 268 63 311 70 200 47 232 50 SCO 600H 410 139 459 144 320 105 362 109 250 78 285 81 SCO 700H 560 218 627 226 450 166 508 172 360 129 410 134 SCO 800H 720 324 806 336 570 245 644 255 450 189 513 196 SCO 900H 930 465 1041 482 740 355 836 369 590 271 672 282 SCO 1000H 1160 626 1300 650 920 478 1040 490 730 365 832 380 SCO 1100H 1400 826 1568 858 1120 638 1265 664 890 498 1014 509 SCO 1150H 1550 1029 1740 1000 1250 740 1393 720 1010 600 1140 620 SCO 1200H 1650 1056 1848 1097 1300 806 1469 839 1040 624 1185 650 SCO 1300H 1950 1346 2184 1399 1560 1029 1762 1072 1240 793 1413 827 SCO 1400H 2225 1686 2506 1756 1804 1349 2005 1405 1443 1079 1604 1125 SCO 1600H 3204 2419 3150 2520 2268 1935 2526 2016 1814 1548 2016 1613 SCO 1800H 3750 3538 4166 3686 3000 2830 3333 2948 2401 2264 2267 2359 Note: 1. R=Reaction Force (KN); E=Energy Absorption (KN-M) 2. The performance Tolerance is+/-10% 6
  • 11. Installation The Super Cone Rubber Fender has the similar installation ways with Super Cell Rubber Fender. The whole system includes Cone Rubber Fender body, Front Panel equipped with UHMW-PE face pad, Chains system (tensile chain, weight chain, shear chain). Meanwhile, the cone fender system can be installed by two or more fender bodies with one front panel horizontally or vertically. 3.Tension Chain 8. Buffer 2.Anchor Bolt 7.Connector 6. Steel Mount 3. Shear Chain 1."U"Anchor 3.Weight Chain 4. Front Panel 5.Face Panel No. Description Application 1 U anchor Holding chains Embedded Parts 2 Anchor Bolt & Nut Fasten fenders onto dock Tensile Chain Limit fender deflection while fender local part under strain 3 Chains Weight Chain Support the front panel in avoid of sagging Shear Chain Prevent fender system from shear deflection Reduce surface pressure in avoid of damage of the fender 4 Front Panel (Frame) & vessels 5 Face Pad Reduce friction coefficient to protect hull 6 Connector Components Connect the fender & Front panel and Face Pad 7 Fender Body Absorb ship impact energy to protect dock and vessels www.lexxonco.com 7
  • 12. Super Arch Rubber Fender Super Arch rubber fenders are manufactured using a twin leg system and can be mounted on a quay wall horizontally or vertically to provide long lasting and low maintenance protection. The front face has a high friction to limit vessel movement that is ideal for smaller vessels where friction is not a problem. Super arch rubber fender has the higher performance than the traditional V & M type rubber fenders. Based on the same unit weight of rubber, the energy absorption of super arch rubber fenders is 2.3 times higher than D type rubber fender, 3.5 times higher than the cylindrical rubber fenders. Super arch rubber fenders also can be bolted with UHMW-PE face pads, combining resilience with low-friction, non-marking properties, called SA. This design can reduce the torsion the bottom of the fender dramatically, then prolong the life-span of rubber fender body. The UHMW-PE face pads have various colors, and can be replaced easily. SA and SAP Arch Rubber Fenders are available in many sizes from 200mm to 1000mm high and in lengths of 1000mm to 3500mm. There are many types of rubber compounds as standard. Special requirements also are available. Features: Easy to install and maintain Tough and reliable design High energy absorption and low reaction force Wide ranges of sizes and energy capacities Bolted-on UHMW-PE reduce the friction factor and shear force SA Rubber Fender L1 f 2d e d B2 B1 B S steel plate P h Q n*p H L2 8
  • 13. Dimension Specification (mm) Model Length (mm) H L1 L2 B B1 B2 Q d e f h P n s Weight (kg) 1000 200 1000 1100 145 400 320 120.0 29 75 105 30 860 1 128 62 1500 200 1500 1600 145 400 320 120.0 29 75 105 30 680 2 128 91 2000 200 2000 2100 145 400 320 120.0 29 75 105 30 620 3 128 122 SA 200H 2500 200 2500 2600 145 400 320 122.5 29 75 105 30 785 3 128 151 3000 200 3000 3100 145 400 320 120.0 29 75 105 30 715 4 128 180 3500 200 3500 3600 145 400 320 120.0 29 75 105 30 672 5 128 210 1000 250 1000 1125 175 500 410 130.0 32 90 125 33 865 1 160 85 1500 250 1500 1625 175 500 410 132.5 32 90 125 33 680 2 160 130 SA/SAP 2000 250 2000 2125 175 500 410 132.5 32 90 125 33 620 3 160 170 250H 2500 250 2500 2625 175 500 410 127.5 32 90 125 33 790 3 160 225 3000 250 3000 3125 175 500 410 132.5 32 90 125 33 715 4 160 270 3500 250 3500 3625 175 500 320 130.0 32 90 125 33 673 5 160 310 1000 300 1000 1150 225 600 490 140.0 35 105 140 33 870 1 195 125 1500 300 1500 1650 225 600 490 140.0 35 105 140 33 685 2 195 178 SA/SAP 2000 300 2000 2150 225 600 490 137.5 35 105 140 33 625 3 195 233 300H 2500 300 2500 2650 225 600 490 140.0 35 105 140 33 790 3 195 308 3000 300 3000 3150 225 600 490 140.0 35 105 140 33 715 4 195 370 3500 300 3500 3650 225 600 490 140.0 35 105 140 33 674 5 195 435 1000 400 1000 1200 300 800 670 150.0 41 120 165 40 900 1 260 205 1500 400 1500 1700 300 800 670 150.0 41 120 165 40 700 2 260 300 SA/SAP 2000 400 2000 2200 300 800 670 147.5 41 120 165 40 635 3 260 391 400H 2500 400 2500 2700 300 800 670 150.0 41 120 165 40 800 3 260 430 3000 400 3000 3200 300 800 670 150.0 41 120 165 40 725 4 260 635 3500 400 3500 3700 300 800 670 150.0 41 120 165 40 680 5 260 738 1000 500 1000 1250 375 1000 840 160.0 47 140 180 45 930 1 325 325 1500 500 1500 1750 375 1000 840 160.0 47 140 180 45 715 2 325 460 SA/SAP 2000 500 2000 2250 375 1000 840 157.5 47 140 180 45 645 3 325 600 500H 2500 500 2500 2750 375 1000 840 160.0 47 140 180 45 810 3 325 805 3000 500 3000 3250 375 1000 840 165.0 47 140 180 45 730 4 325 953 3500 500 3500 3750 375 1000 840 160.0 47 140 180 45 686 5 325 1110 1000 600 1000 1300 450 1200 1010 170.0 50 160 195 54 960 1 390 480 1500 600 1500 1800 450 1200 1010 170.0 50 160 195 54 730 2 390 680 SA/SAP 2000 600 2000 2300 450 1200 1010 167.5 50 160 195 54 655 3 390 882 600H 2500 600 2500 2800 450 1200 1010 170.0 50 160 195 54 820 3 390 1100 3000 600 3000 3300 450 1200 1010 170.0 50 160 195 54 740 4 390 1341 3500 600 3500 3800 450 1200 1010 170.0 50 160 195 54 692 5 390 1581 1000 800 1000 1400 600 1600 1340 180.0 68 260 270 72 1040 1 520 875 1500 800 1500 1900 600 1600 1340 180.0 68 260 270 72 770 2 520 1225 SA/SAP 800H 2000 800 2000 2400 600 1600 1340 180.0 68 260 270 72 680 3 520 1585 2500 800 2500 2900 600 1600 1340 180.5 68 260 270 72 713 3 520 2040 www.lexxonco.com 9
  • 14. Perfor mance Superhigh Reaction High Reaction Standard Reaction Low Reaction Force F4 Force F3 Force F2 Force F1 Model Length (mm) 45%/52.5% 50%/55% 45%/52.5% 50%/55% 45%/52.5% 50%/55% 45%/52.5% 50%/55% R E R E R E R E R E R E R E R E 1000 170 11 230 14 150 10 200 12 110 8 150 9 75 5 100 6 1500 255 16 345 21 225 15 300 18 165 12 225 13 112 7 150 9 2000 340 21 460 28 300 20 400 24 220 16 330 17 149 10 200 12 SA 200H 2500 425 26 575 35 375 25 500 30 275 20 375 21 186 12 250 15 3000 510 31 690 42 450 30 600 36 330 24 450 25 223 15 300 18 3500 595 36 805 49 525 35 700 42 385 28 525 29 260 17 350 21 1000 210 17 280 20 180 16 250 18 140 12 190 14 94 8 120 9 1500 315 25 420 30 270 24 375 27 210 18 285 21 141 12 180 13 SA/SAP 2000 420 33 560 40 360 32 500 36 280 28 380 28 188 16 240 17 250H 2500 525 41 700 50 450 40 625 45 350 35 475 30 235 20 300 21 3000 630 49 840 60 540 48 750 54 420 42 570 36 282 24 360 25 3500 735 57 980 70 630 56 875 63 490 49 665 42 329 28 420 29 1000 322 41 448 45 248 31 344 34 204 26 284 29 175 22 244 25 1500 487 62 672 67 372 46 516 51 306 39 426 43 263 33 366 37 SA/SAP 2000 614 82 896 90 496 62 688 68 408 52 568 58 350 44 488 50 300H 2500 805 103 1120 112 620 78 860 85 510 65 710 72 438 55 610 63 3000 966 123 1344 135 744 93 1032 102 612 78 852 87 525 66 732 75 3500 1127 144 1568 157 868 109 1204 119 714 91 994 101 613 77 854 87 1000 430 74 598 78 330 57 460 60 275 46 380 49 234 41 326 43 1500 645 111 897 117 495 85 690 90 412 69 570 74 351 61 489 64 SA/SAP 2000 860 141 1196 156 660 114 920 120 550 92 760 98 468 82 652 86 400H 2500 1075 185 1495 195 825 142 1150 150 618 115 950 123 585 102 815 107 3000 1290 222 1794 234 990 171 1380 180 825 138 1140 147 702 123 978 129 3500 1505 259 2093 273 1155 199 1610 210 963 161 1330 172 819 143 1141 150 1000 538 114 748 122 414 88 574 94 344 72 476 78 294 63 408 65 1500 807 171 1122 183 621 132 861 141 516 108 714 117 441 94 612 97 SA/SAP 2000 1076 228 1496 244 828 176 688 188 688 144 952 156 588 126 816 130 500H 2500 1345 285 1870 305 1035 220 1435 235 835 180 1190 195 735 157 1020 162 3000 1614 342 2244 366 1242 264 1722 282 1032 216 1428 234 882 189 1224 195 3500 1883 399 2618 427 1449 308 2009 329 1204 252 1666 273 1029 220 1428 227 1000 644 164 886 176 496 126 690 136 412 104 570 112 351 89 490 96 1500 966 246 1329 264 744 189 1035 204 618 156 855 168 526 133 735 144 SA/SAP 2000 1288 328 1772 352 992 252 1310 272 824 208 1140 224 702 178 980 192 600H 2500 1610 410 2215 440 1240 315 1725 340 1036 260 1425 280 877 222 1225 240 3000 1932 492 2658 528 1488 378 2070 408 1236 312 1710 336 1053 267 1476 288 3500 2254 574 3101 616 1736 441 2475 476 1442 364 1995 392 1228 311 1715 336 1000 862 290 1195 312 661 223 920 240 550 185 762 199 470 159 654 171 SA/SAP 1500 1293 435 1792 468 991 334 1380 360 825 277 1143 298 705 238 981 256 800H 2000 1724 580 2390 624 1322 446 1840 480 1100 370 1524 398 940 318 1308 342 2500 2155 725 2987 780 1652 557 2300 600 1375 463 1905 497 1175 397 1635 427 Note: 1.R=Reaction Force(kN); E= Energy Absorption(kN-M) 2.The performance Tolerance is+/-10% 10
  • 15. SAP Arch Fender Face pad Front panel Md MD S T N MD L M X T S Unit mm Connect with UHMW Connect with Specification face pad front panel MD Md Length X M N S T S T SAP150 49 0 60 300~400 125 250~300 M22 M16 35 1000~3500 SAP200 65.5 0 60 300~400 125 250~300 M24 M16 35 1000~3500 SAP250 50 64 60~85 300~400 125 250~300 M27 M16 35 1000~3500 SAP300 60 105 65~85 300~400 125 250~300 M30 M16 40 1000~3500 SAP400 60 180 65~85 300~400 125 250~300 M36 M16 45~50 1000~3500 SAP500 65 245 65~85 300~400 125 250~300 M42 M16 50~55 1000~3500 SAP600 70 310 65~85 300~400 125 250~300 M48 M16 50~55 1000~3500 SAP800 80 440 65~85 300~400 125 250~300 M64 M16 55~60 1000~3000 SAP1000 90 570 65~85 300~400 125 250~300 M64 M16 60~70 1000~2000 www.lexxonco.com 11
  • 16. Cylindrical Rubber Fender Cylindrical Rubber Fender is one kind of very popular marine rubber fender because of easy installation and operation, versatile and highly cost effective. With hollow cylindrical design, they can be produced to almost any length and diameter as required, matching to almost any application, including berths serving both large and small vessels such as general cargo, fishing vessels and tug vessels. They can be installed horizontally, vertically or diagonally and can be adapted to wharf corners. Features: L OD Simple and economical design ID Easy to install and maintain Choice of mounting systems to suit different structures and applications Wide range of sizes Almost any length and diameter combination Dimension and Perfor mance Dimension (mm) MAX High Reaction Standard Raction Length OD ID (mm) R E R E 150 75 10000 74.0 2.3 46.0 1.5 200 100 10000 97.0 4.3 62.0 2.7 250 125 10000 123.0 6.6 76.0 4.2 300 150 10000 146.0 9.7 92.0 6.0 400 200 8000 195.0 17.2 122.0 10.6 500 250 8000 245.0 27.0 152.0 16.4 600 300 3000 293.0 38.2 182.0 24.1 700 350 3000 342.0 53.3 212.0 32.2 Note: 1.The rated deflection is 50% 2.R=Reaction force(kN); E= Energy Absorption(kN-M) 3.The performance Tolerance is+/-10% 4.The performance is for 1000 mm length 12
  • 17. Installation Cylindrical Rubber Fenders can be installed by various ways as per the different dimensions, like suspended with chain, central bar, or ladder brackets. Specification Chain(mm) Steel Bar(mm) Shackle(mm) U Anchor(mm) 150*75* L1~3m 10~17 18~33 10~18 15~25 300*150* L1~3m 13~23 25~44 14~24 20~36 600*300* L1~3m 19~32 36~60 20~32 30~50 1000*500* L1~3m 24~42 46~80 24~42 38~65 1600*800* L1~3m 30~52 60~100 30~55 48~85 www.lexxonco.com 13
  • 18. D Type Rubber Fender D Type Rubber Fenders are manufactured to a simple “D” profile using the latest extrusion technology. They provide a highly economic solution for lower energy absorption applications which can be supplied in a wide range of sizes and lengths. The height and length of D type rubber fender can be matched to almost any application, including berths serving both large and small vessels such as general cargo and fishing ports. Features: With the reasonable reaction force, its energy absorption is higher than Cylindrical Rubber Fender Easy to install and maintain Applicable for frame dock and ships due to its small bottom width H A P×(n- 1) A L B 14
  • 19. Dimension and Perfor mance Specification Performance Model H B L n P A Reaction Force Absorption (mm) (mm) (mm) (mm) (mm) (KN) (KN-M) D300×900-2z 300 300 900 2 600 150 270 11.0 D300×1000-2z 300 300 1000 2 700 150 300 12.1 D300×1000-3z 300 300 1000 3 400 100 294 11.8 D300×1500-3z 300 300 1500 3 600 150 450 18.2 D300×1500-5z 300 300 1500 5 325 100 450 18.2 D300×1500-5p 300 300 1500 5 325 100 450 18.2 D500×900-3z 500 500 900 3 350 100 414 28.3 D500×1000-3z 500 500 1000 3 400 100 460 31.4 D500×1500-5z 500 500 1500 5 325 100 690 47.1 Note: 1.The design compressive deflection is 50% 2.The performance Tolerance is +/-10% 3.The performance is for 1000mm length Installation The representative installation material of D type rubber fender system include ① Bolt ② Nut ③ Pressing Board ④ Washer L1 D 2×45° M 30° 30° Φ H L2 L3 Nut L4 Washer d ① Bolt ② Nut W Plate Bolt ③ Plate ④ Washer Single row hole=SH A S F2 C t N Dock E1 Dock X 2 M B F www.lexxonco.com 15
  • 20. Wing-D Rubber Fender Wing-D rubber fenders are developed based on D type rubber fenders. Wing-D rubber fenders can be fixed with double line anchors which greatly improve the installation stability. They also can be integrated into other fender system to achieve better protection of ships and docks. S k T h t B b H Q P P×n L Dimension and Perfor mance Specification (mm) Performance Reference Model Length (mm) H B b L Q P S h T t n R E weight (kg)   1000 300 540 430 1000 150 700 165 120 82 41 1 386 15.0 128 1500 300 540 430 1500 150 600 165 120 82 41 2 579 22.5 190 WD 300H 2000 300 540 430 2000 145 570 165 120 82 41 3 772 30.0 256 2500 300 540 430 2500 150 550 165 120 82 41 4 965 37.5 320 3000 300 540 430 3000 150 540 165 120 82 41 5 1158 45.0 385 Note: 1.The rated deflection is 50% 2.R=Reaction force(kN); E= Energy Absorption(kN-M) 3.The performance Tolerance is +/-10% 16
  • 21. Dock Corner Rubber Fender Dock Corner Rubber Fenders are economical and extensively used for protecting corners of berthing structures or jetties from the impact of moving vessels or boats. Dock Corner Rubber Fenders are also used for protecting an entrance to a channel. Dock Corner Rubber Fenders can be made by Super Arch Rubber Fenders or D Rubber Fenders. Φ70 L a b×( n-1) 300 32 1) 300 b×( n - a R Specification Pitch Weight Model Angle H (mm) L (mm) Hole (n) (kg) a (Top) b (Middle) DC 300H×1480L 90° 300 1480 100 325 4 145 DC 300H×990L 120° 300 990 100 325 3 98 DC 300H×1820L - 300 1820 100 325 6 180 DC 300H×1000L - 300 1000 100 325 3 100 - DC 300H×580L 300 580 100 325 2 50 Note: The performance Tolerance is +/-10% Nut Installation Washer Plate Bolt www.lexxonco.com 17
  • 22. Leg Rubber Fender Leg Rubber Fenders are modular units with an advanced geometry that combines high performance with an adaptable design. Leg rubber fenders system is the pair Leg Fenders with steel panels and UHMW-PE face pads. Leg rubber fenders can be assembled with many methods, vertical or horizontal mounting of units ensures optimum energy and low reaction. A small footprint makes Leg rubber fenders perfect where fixing area is restricted. These systems are widely used for where larger vessels berth including Container Quays, Tanker Terminals, Bulk Cargo and RoRo berths. The versatility of Leg rubber fenders make them suitable for almost all applications. W P A Features: Modular design High efficiency with excellent shear resistance H T Wide range of sizes suit most of application High energy absorption and low reaction force D Easy to install A L W Specification (mm) Superhigh Reaction Standard Reaction Force F4 Force F2 Model H A P W D T R E R E L500H 500 87 142 158 36 20 265 61 186 43 L600H 600 87 200 188 36 20 320 88 224 62 L750H 750 118 230 235 43 26 401 137 281 96 L800H 800 129 240 250 43 26 428 157 299 110 L1000H 1000 162 310 322 50 31 534 245 374 172 L1250H 1250 196 390 400 56 36 667 383 467 268 L1450H 1450 228 454 454 56 41 775 516 543 361 L1600H 1600 257 480 500 64 50 854 628 598 440 Note: 1.The rated deflection is 50% 2.R=Reaction force(kN); E= Energy Absorption(kN-M) 3.The performance Tolerance is +/-10% 18
  • 23. Installation ① Bolt (mm) ② Spacer(mm) ③ Nut(mm) Model D J S H d1 d2 h T L500H 30 90 45 19 33 56 4 24 L600H 30 90 45 19 33 56 4 24 L750H 36 110 50 23 39 66 5 28 L800H 36 110 60 23 39 66 5 28 L1000H 42 125 65 26 45 78 6 34 L1250H 48 135 80 30 52 92 8 34 L1450H 48 135 80 30 52 93 8 38 L1600H 56 160 90 35 62 105 10 45 ∏Type Rubber Fender Feature of ∏Type Rubber Fender 1.Low reaction force,high energy absorption. 2.Easy for installation. 3.Usually applicable for middle & large docks. Specification (I) 1 2 3 K N 4 T H Q P P Q S1 M P×n K L S 1-Face Pad 2-Front Panel 3-Anchor Bolt 4-Rubber Buffer www.lexxonco.com 19
  • 24. Section Sizes Unit mm Specification H K M N S S1 π600 600 500 370 65 1500 500 π800 800 600 460 70 1700 500 π1000 1000 700 550 75 2000 600 π1250 1250 800 650 75 2450 850 π1400 1400 900 730 85 2700 900 π1700 1700 1050 860 95 3150 1050 π2000 2000 1200 1000 100 3700 1300 π2250 2250 1350 1150 100 4000 1300 π2500 2500 1400 1200 100 4400 1600 L=1000 L=1500 L=2000 L=2500 Specification P n Q P n Q P n Q P n Q π600. π800 π1000.π1250 700 1 150 600 2 150 850 2 150 700 3 200 π1400.π1700 π2000 π2250 600 1 200 550 2 200 800 2 200 700 3 200 π2500 600 1 200 550 2 200 800 2 200 - - - Specification of Front Panel L H W 20
  • 25. Unit mm Specification Performance H W L P1 160 π600 P2 160 1500 P3 180 P1 180 π800 P2 180 1500 P3 180 P1 180 π1000 P2 210 2000 P3 210 P1 235 π1250 P2 235 2500 P3 260 Fender length +500 P1 260 π1400 P2 310 2500 P3 310 P1 310 π1700 P2 310 3000 P3 310 P1 310 π2000 P2 310 3500 P3 310 P1 310 π2250 P2 310 4000 P3 370 P1 310 π2500 P2 370 4500 P3 370 Specification (II) W2 W1 W′ W1 L2 H1 H1 ΦD N L N H H h W3 M S1 M S www.lexxonco.com 21
  • 26. Q1 C1×n1 Q1 Q1 Q1 M M W′ W′ S1 S1 S S M M Q2 Q2 Q2 Q2 Q1 C1×n1 Q3 Q1 C1×n1 Q1 Q1 S1 M W′ W′ M Q2 Q2 C2×n2 Q4 Q2 C1×n2 Q2 Section Sizes Specification H h w3 D π600 600 50 375 + w’ M52 π800 800 60 500 + w’ M64 π1000 1000 65 625 + w’ M64 π1150 1150 65 718 + w’ M64 π1300 1300 65 810 + w’ M64 π1450 1450 80 908 + w’ M76 π1600 1600 100 1000 + w’ M76 π1800 1800 110 1126 + w’ M76 π2000 2000 120 1250 + w’ M76 π2250 2250 130 1390 + w’ M76 π2500 2500 140 1560 + w’ M76 22
  • 27. Length sizes Unit mm π600 π1150 π1600 Specification π2250 π800 π1300 π1800 π2500 π1000 π1450 π2000 Q1 250 Q2 250 L=500 C1 0 - - - C2 0 n1 0 n2 0 Q1 200 200 200 200 Q2 500 500 500 500 L=1000 C1 600 600 600 600 C2 0 0 0 0 n1 1 1 1 1 n2 0 0 0 0 Q1 200 200 200 150 Q2 750 300 300 300 L=1500 C1 1100 1100 550 600 C2 0 900 900 900 n1 1 1 2 2 n2 0 1 1 1 Q1 250 200 200 200 Q2 500 550 200 500 Q3 - - - 400 L=2000 Q4 - - - 1000 C1 1500 800 800 600 C2 1000 900 800 0 n1 1 2 2 2 n2 1 1 2 0 Q1 200 200 200 150 Q2 750 300 300 300 Q3 400 400 400 300 L=3000 Q4 1500 600 600 600 C1 1100 1100 550 600 C2 0 900 900 900 n1 2 2 4 4 n2 0 2 2 2 Q1 - - - 150 Q2 - - - 150 Q3 - - - 300 L=3500 Q4 - - - 300 C1 - - - 725 C2 - - - 725 n1 - - - 4 n2 - - - 4 www.lexxonco.com 23
  • 28. Specification of Front Panel W H Unit mm Specification Performance H W L2 P1 240 π600 P2 240 2000 P3 260 P1 300 π800 P2 300 2000 P3 300 P1 300 π1000 P2 320 2500 P3 320 P1 330 π1150 P2 330 2500 P3 350 P1 340 π1250 P2 340 3000 P3 340 P1 350 π1300 P2 350 3000 Fender P3 350 length P1 360 +500 π1400 P2 360 3500 P3 360 P1 360 π1450 P2 360 3500 P3 360 P1 360 π1600 P2 400 4000 P3 400 P1 400 π1700 P2 400 4000 P3 400 P1 400 π1800 P2 400 4500 P3 400 P1 400 π2000 P2 400 4500 P3 400 P1 400 π2250 P2 400 5000 P3 400 P1 420 π2500 P2 420 5500 P3 450 24
  • 29. Rubber Grade F1 F2 F3 Deflection 57.5% 60% 57.5% 60% 57.5% 60% Perfor -mance R E R E R E R E R E R E Type H X L π600 ×1000 304 832 336 88.2 438 119 480 126 569 154 624 164 π800 ×1000 409 148 448 157 584 211 640 224 759 275 832 291 π1000×1000 511 231 560 245 730 330 800 350 949 429 1040 455 π1150×1000 588 306 644 324 840 436 920 463 1091 567 1196 602 π1250×1000 638 375 700 398 913 537 1000 569 1186 697 1300 740 π1300×1000 664 390 728 414 949 558 1040 592 1234 725 1352 769 π1400×1000 716 470 784 498 1024 670 1120 711 1329 871 1456 924 π1450×1000 741 486 812 515 1059 694 1160 736 1376 902 1508 957 π1600×1000 818 591 896 627 1168 845 1280 896 1518 1098 1664 1165 π1700×1000 869 670 952 711 1240 957 1360 1015 1613 1244 1768 1320 π1800×1000 920 74.8 1008 794 1314 1069 1440 1134 1708 1390 1872 1474 π2000×1000 1020 924 1120 980 1460 1320 1600 1400 1898 1716 2080 1820 π2250×1000 1150 1169 1260 1241 1643 1667 1800 1772 2135 2172 2340 2303 π2500×1000 1277 1444 1400 1531 1825 2063 2000 2187 2373 2681 2600 2844 Note: 1.The rated deflection is 57.5%, The max deflection is 60%。 2. R=Reaction force(kN); E= Energy Absorption(kN-M) 3.The performance Tolerance is +/-10% www.lexxonco.com 25
  • 30. Ladder Rubber Fender Ladder Rubber Fenders are very robust but remain flexible to reduce accidental damage and help protect the wharf when small craft berth. Modular ladders are flexible, corrosion resistant and can withstand most accidental impacts from smaller vessels. The step modules are made from polyurethane and can be linked together, combined with extensions and a variety of optional handrails to suit many applications. Features: H b a L Model H (mm) L (mm) LR200H 200 900 1200 1500 1800 2100 2400 2700 3000 LR250H 250 900 1200 1500 1800 2100 2400 2700 3000 LR300H 300 900 1200 1500 1800 2100 2400 2700 3000 26
  • 31. Tugboat Rubber Fender Tugboat Rubber Fenders are widely used as the primary fender system on the bow or stern of modern tugs. The round shape is ideal for operation of large bow flares and flat-sided vessels. L 4000 T1 Φ600 Φ450 Φ220 200 400 400 400 400 400 400 400 400 400 200 L 3026 T2 Φ450 Φ800 Φ220 225 700 700 350 350 350 350 350 350 L 3200 T3 Φ400 Φ102 Φ250 200 400 400 400 400 400 400 400 200 L 5250 T4567 ΦD Φd 250 1200 500 350 350 500 800 800 500 www.lexxonco.com 27
  • 32. A-A A A Chain Shackle Diameter Out Diameter (mm) Model Max. Length (m) Shape Φ(mm) Middle End T1 220 600 450 12 Cone T2 220 800 450 12 Cone T3 220 400 250 12 Cone T4 102 700 700 12 Straight T5 300 750 750 12 Straight T6 300 800 800 12 Straight T7 400 800 800 12 Straight 28
  • 33. Roller Rubber Fender Roller Fenders are commonly used on the berth corners and dock entrances, also widely installed along the walls of dry docks and other restricted channels to help guide vessels and prevent hull damage. The wheels mounted on a fixed axle, supported by a special frame. And wheels can be rotated freely when the ship hull contact / slid the along with the wheels. Roller Fenders combine reasonable energy absorption with low reaction at all berthing angles. Features: Low maintenance frame design Easy to install Φ H1 Model Φ(mm) H(mm) Max. Deflection Max. Reaction Energy absorption Weight (mm) (KN) (KN.M) (kg) R600Φ×200H 600 200 125 70 2.5 120 R750Φ×250H 750 250 157 110 4.8 230 R900Φ×300H 900 300 184 150 8.3 410 R1200Φ×400H 1200 400 260 270 19.6 980 R1500Φ×500H 1500 500 325 430 38.4 1810 R1800Φ×600H 1800 600 390 620 66.3 3130 www.lexxonco.com 29
  • 34. Wheel Rubber Fender Wheel fenders are widely used on exposed corners to help ships maneuver into berths and narrow channels such as locks and dry-dock entrances. The main axle slides on bearings and the wheel reacts against back rollers to provide high energy and minimal rolling resistance Features: Highest energy absorption Very low rolling resistance Use singly or in multiple stacks Low maintenance casing design Model Reaction Force (KN) Energy Absorption (KN.M) Full Deflection (mm) W1080Φ 150 40 400 W1350Φ 168 51 520 W1800Φ 315 105 600 W2000Φ 588 220 695 W2550Φ 915 440 920 W2900Φ 1300 813 1200 30
  • 35. Floating Rubber Fender Floating Rubber Fenders have become an ideal ship protection medium used extensively by large tankers, LPG vessels, ocean platforms, bulk carriers, floating structures, large docks, harbors jetties & wharfs. 1 5 2 3 4 Φd1 ΦC PΦ ΦD n-MS L 1.Rubber fender body 2. Steel core 3.Flange 4.Flying rings 5.Protector Unit mm Model D L d d1 C S n Weight (kg) F300Ф×500L 300 500 - - - - - 3 F500Ф×1600L 500 1600 152 30 350 16 6 70 (110) F1000Ф×1600L 1000 1600 168 36 380 24 6 280 (440) F1200Ф×2000L 1200 2000 194 42 400 24 6 500 (790) F1600Ф×3000L 1600 3000 219 50 480 30 6 1300 (2100) F2200Ф×3000L 2200 3000 325 55 520 30 6 2500 (4000) F2400Ф×6000L 2400 6000 351 60 580 36 6 6000 (9500) F2700Ф×6000L 2700 6000 351 60 580 36 6 7600 (12000) F3100Ф×6000L 3100 6000 377 65 600 36 8 10000 F3400Ф×6000L 3400 6000 377 65 600 36 8 12000 F4300Ф×6000L 4300 6000 426 75 650 42 8 20000 F4500Ф×9000L 4500 9000 450 75 700 42 8 32000 www.lexxonco.com 31
  • 36. Perfor mance Rated deflection50% Rated deflection55% Rated deflection60% Model R E R E R E F300Ф×500L - - - - - - F500Ф×1600L 31 10 40 13 54 17 F1000Ф×1600L 122 40 160 52 216 68 F1200Ф×2000L 268 84 364 114 460 144 F1600Ф×3000L 490 160 640 210 860 270 F2200Ф×3000L 980 320 1280 410 1720 540 F2400Ф×6000L 2450 800 3200 1020 4300 1340 F2700Ф×6000L 3060 1000 4000 1280 5360 1680 F3100Ф×6000L 3842 1254 5018 1607 6742 2107 F3400Ф×6000L 4802 1568 6272 1999 8428 2636 F4300Ф×6000L 7683 2509 10035 3214 13485 4214 F4500Ф×9000L 12289 4018 16052 5135 21570 6742 Note: 1.R=Reaction force(kN); E= Energy Absorption(kN-M) 2.The performance Tolerance is +/-10% Ship Pier Or Ship-ship Berth Bridge Pier Protection High water level Ship pier Low water level Bridge pier Ship 32
  • 37. Pneumatic Rubber Fender Pneumatic rubber fenders are ideal in the situations where fixed fenders are not applicable such as ship-to- ship operations and some ship-to-wharf operations.They are also suitable for the use at a quay where the tidal range is small or large. Features: Applications: ISO 17357 certified Oil and gas tanker Very Low reaction and hull pressures Fast ferries and aluminum vessels Maintains large clearances between hull and structure Both of temporary and permanent installations Chain tyre net and Sling type Rapid response and emergency fendering Outer Rubber Cord Layer Inner Rubber Flange Opening Floating pneumatic rubber fender, constructed by Outer Rubber, Inner Rubber, Synthetic-tire-cord, beading ring, flange opening, safety valve and metal accessories, is one kind of cylindrical air bags with hemispherical heads at both ends. Quay or Jetty Shackle Towing ring Shackle Rubber sleeve Rubber sleeve Ship Small size fender Tanker Guy rope Pneumatic rubber fenders www.lexxonco.com 33
  • 38. Classification of Pneumatic Marine Fender Initial Inter nal Pressure Rating Pneumatic 50 (Initial internal pressure 50 kPa) Pneumatic 80 (Initial internal pressure 80 kPa) Pneumatic Fenders Type Type I Net-type Floating Pneumatic Rubber Fenders The fender is covered by a protection net consisting of either chain, wire or fiber and usually with tires or rubber sleeves. Type II Sling type Floating Pneumatic Rubber Fenders The fender is designed to be used without a protection net. It's easy to handle because of their light weight. Pneumatic Fender 50 Pneumatic Fender 80 Model Deflection at 60% Deflection at 60% Dia. ×Length Safety valve Test Safety valve Test (mm) pressure Pressure pressure Pressure GEA R.F H.P setting (kPa) R.F (kPa) GEA R.F H.P setting (kPa) R.F (kPa) (kNm) (kN) (kPa) (kNm) (kN) (kPa) 500×1000 6 64 132 - 200 8 85 174 - 250 600×1000 8 74 126 - 200 11 98 166 - 250 700×1500 17 137 135 - 200 24 180 177 - 250 1000×1500 32 182 122 - 200 45 239 160 - 250 1000×2000 45 257 132 - 200 63 338 174 - 250 1200×2000 63 297 126 - 200 88 390 166 - 250 1350×2500 102 427 130 - 200 142 561 170 - 250 1500×3000 153 579 132 - 200 214 761 174 - 250 1700×3000 191 639 128 - 200 267 840 168 - 250 2000×3500 308 875 128 - 200 430 1150 168 - 250 2500×4000 663 1381 137 175 250 925 1815 180 230 300 2500×5500 943 2019 148 175 250 1317 2653 195 230 300 3300×4500 1175 1884 130 175 250 1640 2476 171 230 300 3300×6500 1814 3015 146 175 250 2532 3961 191 230 300 34 24
  • 39. FENDER DESIGN Design Flow Char t Type of Structure Ship Data Berthing Mode Location & Environment Select Berthing Velocity, Calculate (Normal) Energy Service Life, Loads etc. Safety Factor Abnormal berthing energy Select Fender and Panel Arrangement No Reaction Force Check Structure & Panels OK? Yes No Panel Size Tides, Hull Pressures etc. OK? Yes No Berthing Angles Angular Performance OK? Yes No Shear Forces Restraint Chain Sizes OK? Yes No Material Specifications Corrosion Protection etc. OK? Yes No Fender Design OK? Yes Final Fender Design Fender System Design Ship In most cases, the actual value of the ships is used to calculate the actual berthing energy. Under some cases the actual values are not available, then the attached list "Standard Size of Vessels"shall be referred for calculations. Length Overall Length Between Perpendiculars www.lexxonco.com 3 255 Fender Design
  • 40. Moulded Breadth Freeboard Moulded Depth Full Load Draft Light Load Draft TERMINOLOGY DEFINITION UNIT Total volume of vessel and cargo. It is derived from dividing the total Gross Tonnage GT ton interior capacity of a vessel by 100 cubic feet. Net Tonnage NT Total volume of cargo that can be carried by the vessel. ton Displacement Tonnage Total weight of the vessel and cargo when the ship is loaded to draft line. ton DPT Dead Weight Tonnage ton Weight of cargo, fuel,passenger, crew and food on the vessel. DWT Light Weight LOW Weight of ship. ton Weight of ship and water added to the hold or ballast compartment Ballast Weight BW ton of a vessel to improve its stability after it has discharged its cargo. Length of Ship m The length from the top of the bow to the end of the stern of a ship. Loa or Lpp Breadth of Ship B m The distance across the parallel section of the sides of a ship. The distance from the water surface to the keel of the ship when the m Loaded Draft d ship is loaded to the freeboard mark. The distance from the water surface to the keel of the ship when the m Light Draft d ship is at light. Depth of Ship D The actual Depth of ship. m Note:Passenger ship, car carrier and LPG & LNG carriers are normally expressed using GT or NT. DPT=DWT+LW 36
  • 41. Ber th Energy Calculation The impacting energy calculation is subject to the ships berthing method which can be defined as following: A. Side Berthing & Dolphin Berthing, as shown in the figure 1 & 2 Figure1 V Figure2 Then, E=1/2gMd.V2Cm·Ce·Cc·Cs Passing Lock Entrance, as shown in the figure 3 E=1/2Md.(Vsina)2Cm·Ce·Cc·Cs V Figure3 V Ship-To-Ship Berthing, as shown in the figure 4 (Md 1•Cm1)•(Md 2•Cm1 ) E=0.5[ ]•V2•Ce (Md 1•Cm1 )+(Md 2•Cm1 ) V Figure4 End Berthing, as shown in the figure 5 Figure5 E=0.5MdV2 V Where, E - Vessel effective berthing energy Md - Displacement Tonnage (ton) V - Berthing Velocity (m/s) Cm - Added Mass Coefficient Ce - Eccentricity Coefficient Cs - Softness Coefficient, normally takes 1 Cc - Berth Configuration Coefficient, normally takes 1. www.lexxonco.com 37
  • 42. Ber thing Velocity Berthing velocity is an important parameter in fender system design, which depends upon the sizes of vessel, loading condition, port structure and the easy or difficulty of the approach etc. Therefore the berthing velocity is preferred to be obtained from actual measurements or relevant existing statistic information. When the actual measured speed velocity is not available, the BSI and PIANC etc. standard shall be adopted to determine the required velocity value from the following chart. a Easy berthing and sheltered b Difficult berthing and sheltered c Easy berthing, exposed d Good berthing, exposed e Difficult berthing, exposed 900 800 700 600 Velocity (mm/s) 500 400 300 200 100 0 1000 10000 100, 000 500, 000 DE Displacement (tonne) The berthing velocity can be calculated more precisely by using the following formulation while the ship DPT is 10000 ton -500000 ton. V 1a 1 ≈ 0.599 • Md-0.4423 V 1b 1 ≈ 8406 • Md -0.4031 V 1c 1 ≈ 10885 • Md -0.3899 V 1d 1 ≈ 12452 • Md-0.3748 V 1e 1 ≈ 12893 • Md-0.3625 38
  • 43. Ber thing Velocities Table Md (Ton) V(a) (m/s) V(b) (m/s) V(c) (m/s) V(d) (m/s) V(e) (m/s) 1000 0.18 0.35 0.52 0.67 0.87 2000 0.15 0.3 0.44 0.57 0.72 3000 0.14 0.27 0.4 0.52 0.65 4000 0.13 0.25 0.38 0.49 0.59 5000 0.12 0.23 0.35 0.46 0.56 10000 0.1 0.19 0.29 0.38 0.45 20000 0.08 0.16 0.23 0.31 0.36 30000 0.06 0.14 0.2 0.27 0.31 40000 0.06 0.12 0.18 0.24 0.28 50000 0.05 0.11 0.16 0.22 0.25 100000 0.04 0.86 0.13 0.17 0.2 200000 0.03 0.06 0.09 0.13 0.16 300000 0.02 0.05 0.08 0.11 0.13 400000 0.02 0.04 0.07 0.1 0.13 500000 0.02 0.04 0.07 0.1 0.12 Cm Added Mass Coefficient (Cm) When the ships berth at the dock, the body of water carried along with the ship as it moves sideways through the water. As the ship is stopped by the fender, the momentum of the entrained water continues to push against the ship and this effectively increase its overall mass. The mass of specified water is called Added Seawater Mass, the added seawater influence coefficient is called Cm, normally calculated as the following formula D-Draft L-Ship length ΠD 2Lρ Cm=1+ ρ (ρ=1.025t/m3) Seawater density 4Md www.lexxonco.com 39