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Hero Karizma-R

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Hero Karizma-R

  1. 1. While every care is taken in publishing this catalogue, thecompany will not be responsible for any error and omission.This catalogue is the property of Hero MotoCorp Ltd.Copy right of this catalogue is reserved.
  2. 2. 2
  3. 3. 2135INDEXINSTRUCTIONS(Use of Parts Catalogue)BLOCK INDEXENGINE GROUPFRAME GROUPPART NO. INDEX34
  4. 4. Hero MotoCorp NON BODY COLOUR CODECOLOUR REF. COLOUR DESCRIPTIONNH-35M CLOUD SILVER METALLICNH-303M MAT AXIS GRAY METALLICNH-1 BLACKINSTRUCTION FOR USE OF PARTS CATALOGUEThis parts catalogue is compiled of all service parts and Flat Rate Time (F.R.T.) ForHero MotoCorp KARIZMA Motorcycle.I. How to order parts1. Information requiredReplacement parts orders must contain both the part number and thestamped number(s) as described below. This is because any changes andmodifications of parts are registered at Hero MotoCorp with the pertinent partsand stamped numbers.Numbers needed(a) Carburettor parts : Part number andStamped carburettor identification number.(b) Engine parts : Part number and Stamped engine number.(c) Frame parts : Part number and Stamped frame number.2. RevisionWhen modifications or additions to this Parts Catalogue are made, a newsletters/revised edition will be issued at an appropriate time, with sucessivelyprogressing revision numbers. We recommend obtaining such revisions in order tokeep your Parts Catalogue up-to-date at all times. To check whether a PartsCatalogue revision has been issued, please contact SPARE PARTSDEPARTMENTS, Hero MotoCorp Ltd.II. How to read this Parts Catalogue1. Make-up of the part number(Example) (General Parts)Colour CodeSubcontractor designationModification designationParts classification No.(Example) Bolts, nuts and other standard partsFunction andtype No.Dimension Chemical surface treatmentISO2. Colour codesThe colour code at the end of the part number indicates the colour. Code below ZAin alphabetical order (such as ZA, ZB, ZC, etc.) do not indicate the colour directly,but reference must be made to the Hero MotoCorp code given in the descriptioncolumn of this Parts Catalogue.COLOUR CODE COLOUR DESCRIPTIONCOLOUR REF. CODE MAIN BODY COLOURNH-1 ZA BLACKR-321 ZB SPORTS REDNH-341P ZC PEARL FADELESS WHITEY-153 ZD MOON YELLOWNH-A63M ZE EBONY GRAY METALLIC51
  5. 5. 63. AbbreviationsThe following abbreviations are used in this Parts Catalogue.ASSY. .........Assembly L.E.D. ............Light emitting diodeCOMP.........Complete L (100L).........Link (100 Links)R.................Right A.C. ...............Alternating currentL. ...............Left D.C................Direct currentSTD............Standard IN ..................InletMM. ............Millimeter EXH...............ExhaustG. ...............Gram FR. ...............FrontT (22T). ......Tooth (22Teeth) RR.................RearA.................Ampere Hex................HexagonalV. ................Volt A.M................Attaching MarkW................Watt T.M. ...............Transcript MarkKPH........... Kilometers per hour C.D.I..............Capacitive Discharge ignitionINC............... Including4. DimensionsAll dimensions are given in millimeters (mm) except in the case of steel balls,tyres and tyre tubes and wheel rims...............Parts Example InterpretationBolt (Screw) 6 x 12 6mm diameter, 12mm lengthPin 8 x 14 8mm diameter, 14mm lengthO-Ring 9.5 x 1.6 9.5mm diameter, 1.6mm thicknessOil Seal 14 x 24 x 5 14mm inside diameter, 24mm outsidediameter, 5mm thicknessTube 5 x 130 5mm inside diameter, 130mm length5. Supercedence of partsPart numbers given under the part name in the “Description” column indicate thatthe part number has been superceded by that part number. maymake such supercedence without notice.6.AssembliesSections framed with broken lines in the exploded view drawings are available ascomplete assemblies. (Their individual parts can also be obtained.)Hero MotoCorp7. Required QuantityThe number given in the “Reqd. No.” column indicates the quantity of parts used inthe section described in that block.Parts with quantities in ( ) represent optional parts.Part whose required number is “N”, is a part whose required number can beselected at need.8. Part modifications and applicable serial numbersIn case where a part has been modified, the serial number of the first vehicle(or frame, engine, carburettor) bearing the modification is listed in the“Serial No.” Column.9. IllustrationIllustration of parts given in parts catalogue diagrams are provided forconvenience identifying parts and may differ from the actual configuration of parts.10. Models, area codes and applicable serial numbersModels, area codes and applicable serial Nos. given in this parts catalogue can beidentified as follows.ExampleVE3EA A 2MCUModelAreacodeTypeApplicableEngineserial No.ApplicableFrameserial No.Applicablecarburettoridentification No.KARIZMA ID India XXXXEDYZXYYYYYMBLXXXXEFYZXYYYYY
  6. 6. 711. Location of stamped serial numberCARBURETTOR IDENTIFICATION NUMBERENGINE SERIAL NUMBERremiumFRAME SERIAL NUMBER(ON FRAME BODY)
  7. 7. III. How to use the Flat Rate Time (F.R.T.)This F.R.T. (Flat Rate Time) is used to determine the standard labour time allowedfor replacement of parts covered by the warranty during the period the warranty isin effect. The F.R.T. for those parts which are not listed herein should bedetermined from the operation closely related to the replacement of that part.1. The F.R.T. is based on the following service conditions.a. Aliberal allowance is added to the net servicing time.b. Standard times specified are based on the condition that the necessaryservicing tools listed in the service manual (motorcycle) which describesthe service policies are available close at hand and thework is performed by a mechanic with normal skill.c. Time required for inspection and operational test following the servicing isincluded in the F.R.T.2. Method of computingThe job times are listed in tenth of an hour to simplify computation.(Example) 0.3 = 18 minutes5.6 = 5 hours and 36 minutesHero MotoCorpCONVERSION CHARTHours Minutes Hours Minutes0.1 6 0.6 360.2 12 0.7 420.3 18 0.8 480.4 24 0.9 540.5 30 1.0 603. Computing the F.R.T.When several jobs are performed at the same time, make the calculation in thefollowing manner.a. Jobs of non duplicated natureThe F.R.T. for the job is obtained by totaling the F.R.T. for each part replaced.(Example) Replacement of cylinder and clutch spring.SERVICE ITEM F.R.T.Cylinder 3.1*Clutch spring 0.8The F.R.T. For the job is : 3.1+0.8=3.9b. Jobs of duplicated natureTake the F.R.T. For the last part to be replaced.(Example) Replacement of piston and cylinder head gasket.SERVICE ITEM F.R.T.Cylinder head gasket 2.8*Piston 3.2*The F.R.T. for the job is : 3.2c. Jobs of partially related natureTotal up the F.R.T. For all of the parts replaced and then subtract the F.R.T. forthe duplicated operation.(Example) Replacement of gearshift drum and crankshaft assembly.SERVICE ITEM F.R.T.Gear Shift Drum 4.4*Crank Shaft 5.3*Crankcase Disassembly 4.4*The F.R.T. for the job is : (4.4+5.3)-4.4=5.3Crankcase disassembly is the duplicated operations.*The F.R.T. Shown with (*) includes engine removal and installation.8
  8. 8. NO. SERVICE ITEM F.R.T.1. Engine 1.82. Cylinder head 2.8*3. Carburettor 0.64. Operations other than replacing partsa. Removed and installationb. Adjustment, measurement and cleaningEngineNO. SERVICE ITEM F.R.T.1. Engine oil - inspection (excluding oil change) 0.12 Oil filter screen cleaning 0.13 Cleaner element – cleaning 0.24 Compression – pressure measurement 0.15 Spark plug - adjustment and cleaning 0.16 Ignition timing - inspection 0.27 Valve clearance-adjustment 0.48 Throttle operation-adjustment 0.19 Carburettor idle - adjustment 0.110 Carburettor-float level measurement 0.511 Clutch-adjustment 0.1FrameNO. SERVICE ITEM F.R.T.1 Front brake - air bleeding 0.22 Front brake - adjustment 0.23 Rear brake - adjustment 0.14 Brake - operation test 0.15 Headlight - aimings 0.16 Drive chain (includes tension adjustmenthowever, does not include sprocket) 0.1c. OverhaulNO. SERVICE ITEM F.R.T.1 Carburettor 1.09
  9. 9. 2E-1 CYLINDER HEAD COVER . . . . . . . . . . . . . . 17-18E-2 CYLINDER . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19E-3 CAM SHAFT/VALVE . . . . . . . . . . . . . . . . . . . 20-21E-4 CAM CHAIN TENSIONER.. . . . . . . . . . . . . . . 22-23E-5 RIGHT CRANK CASE COVER . . . . . . . . . . . . . . 24E-6 CLUTCH . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25E-7 LEFT CRANKCASE COVER.. . . . . . . . . . . . . 22-23E-7A A.C. GEN.FLYWHEEL . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22E-7B STARTER MOTOR . . . . . . . . . . . . . . . . . . . . . . . 26E-8 CRANK CASE . . . . . . . . . . . . . . . . . . . . . . . . 26-27E-8A OIL PUMP . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 28E-9 CRANK SHAFT/PISTON. . . . . . . . . . . . . . . . . . . 35E-10 TRANSMISSION(MAIN SHAFT/COUNTERSHAFT/GEARS) . . . . . . . . . . . . . . . . . . . . . . . . . 36E-11 SPINDLE KICK STARTER . . . . . . . . . . . . . . . . . 37E-12 GEAR SHIFT DRUM . . . . . . . . . . . . . . . . . . . . . . 38E-13 CARBURETTOR . . . . . . . . . . . . . . . . . . . . . . . . . 39
  10. 10. BLOCK INDEX – FRAME GROUPF-1 HEAD LIGHT. . . . . . . . . . . . . . . . . . . . . . . . . . . . 43F-1A FRONT COWL. . . . . . . . . . . . . . . . . . . . . . . . 44-46F-2 SPEEDOMETER . . . . . . . . . . . . . . . . . . . . . . 47-48F-3 FRONT BRAKE MASTER CYLINDER . . . . . 49-50F-3A HANDLE LEVER/SWITCH/CABLE . . . . . . . . 51-52F-4 HANDLE PIPE/TOP BRIDGE/KEY SET . . . . 53-54F-5 STEERING STEM. . . . . . . . . . . . . . . . . . . . . . . . 55F-6 FRONT FENDER . . . . . . . . . . . . . . . . . . . . . . . . 56F-7 FRONT FORK . . . . . . . . . . . . . . . . . . . . . . . . 57-58F-8 CALIPER ASSY. RIGHT FRONT . . . . . . . . . . . . . 59F-9 FRONT WHEEL . . . . . . . . . . . . . . . . . . . . . . . 60-61F-10 REAR BRAKE PANEL . . . . . . . . . . . . . . . . . . . . . 62F-11 REAR WHEEL . . . . . . . . . . . . . . . . . . . . . . . . 63-64F-12 SEAT ASSY./COWL REAR . . . . . . . . . . . . . . 65-66F-13 FUEL TANK. . . . . . . . . . . . . . . . . . . . . . . . . . 67-68F-14 SIDE COVER . . . . . . . . . . . . . . . . . . . . . . . . . . . 69F-15 AIR CLEANER . . . . . . . . . . . . . . . . . . . . . . . 70-71F-16 EXHAUST MUFFLER. . . . . . . . . . . . . . . . . . 72-73F-17 STEP PILLION. . . . . . . . . . . . . . . . . . . . . . . . . . 74F-18 GEAR CHANGE PEDAL/KICK STARTER . . 75-76F-18AMAIN STAND/SIDE STAND . . . . . . . . . . . . . . . 77F-19 SWINGARM/CHAIN CASE . . . . . . . . . . . . . 78-79F-20 REAR CUSHION . . . . . . . . . . . . . . . . . . . . . . . . 80F-21 REAR FENDER . . . . . . . . . . . . . . . . . . . . . . . . . 81F-22 WINKERS . . . . . . . . . . . . . . . . . . . . . . . . . . . 82-83F-23 TAILLIGHT . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 84F-24 WIRE HARNESS . . . . . . . . . . . . . . . . . . . . . . . . 85F-24ABATTERY ASSY.. . . . . . . . . . . . . . . . . . . . . . . . . 86F-25 FRAME BODY. . . . . . . . . . . . . . . . . . . . . . . . 87-88F-26 TOOLS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 89F-27 STRIPES/MARKS . . . . . . . . . . . . . . . . . . . . 90-106F-28 SAREE GUARD . . . . . . . . . . . . . . . . . . . . . . . . 107F-29 CAUTION LABEL . . . . . . . . . . . . . . . . . . . . . . . 10812eimrumeummrieimrumeimrumeimrumeimrum
  11. 11. BLOCK INDEX – ENGINE GROUPE-1 19 E-2 21 E-3 22E-5 24 E-6 2513E-4 23*Ref. No. on the index illustration may be differentFrom that on the textE-7A 28 E-7B 29E-7 2614142222627222712010133 316131710301620131316161717194251121 292318828 332892467151217331952515214433333311121223 344516111189910101313131314141515867231 88 6541210109121311721111112121312 121291210348561212121212771412101816171315587779999118101197121212645312123 232326 19225212589242023617111017131812515773161642222151414465 3 321211771010810896
  12. 12. BLOCK INDEX – ENGINE GROUPE-8 30 E-8A 32 E-9 33E-11 36 E-12 37E-10 34*Ref. No. on the index illustration may be differentFrom that on the textE-13 3914212117719531415212121222192018613212121102131312118112111342116141414151212131311111892781045362131310107435112 11986124210 2212 2314 6718271716262821211519938252713222311204522232976831 111442951013121764 118111216161093571415138219341328282828252725302822272832342033311423 237926518191726101511262424242921121816
  13. 13. BLOCK INDEX – FRAME GROUPF-1 17 F-1A 18 F-2 20F-4 26F-6 28 F-7 29 F-12 31F-3 22 F-3A 24132323242422222222151527272020996610101111667788121214142525282813132828262618181717212119191616171719192121442211113355NNPPAASSSSIINNGG9 171716161011111313131314786541582311212917111082121232316191918181818181418181919192019191212151672224 420221353766534616523434431416111432713108175201819151221962422317917221716171716618138 1015191223231119212014525131311161967109892222232324241712122514122018251412201815710989255431721212121RF.14201142222201521212121212121212116 1921212121211018 1818216875179212139331 11eurmimeurmim23576191919192420232318162318141920191719 22221512121111891010132 25264321
  14. 14. BLOCK INDEX – FRAME GROUPF-14 35 F-17 36F-13 3314F-18A 39 F-19 40F-18 37F-24 45F-22 42 F-23 448441331344102271188101815186152989101011331313312141716217161617 171645217683913101217131511862020208525101310103412252571312231622 21241419181819201515131116131111 11131426583101414711141291017483882588684175 131123102221171224241462525181329720 4820151619212223 121481515151010 99913159161617 18 23647511119101091616165714211217151118326142020816161919191319321331412318212627282531 29 25251916171520203424336524522879111230301035
  15. 15. BLOCK INDEX – FRAME GROUPF-25 4715F-24A 46 F-27 49F-28 682626261635181 83125281273544 202019343435353027325283333262243629291213322130 101017151 42423238783091130112236221ST.MAG.ST.MAG.WITH ST.MOTORWITH ST.MOTORBATT.+BATT.-9161016151116321212 67848513131414122445635em mr iuABC2EC BAD B19CEBBA17IJEA4E15 114EFF7EEGBDAC11ECA13EDBDE9BACB
  16. 16. ENGINE GROUP
  17. 17. Service Item F.R.T. Ref. Part No. Description Reqd. No./Model(KARIZMA)17* HEAD ASSY., CYLINDER......................*4.0* GUIDE, VALVE......................................*3.8(INC. REAMING)(ADD 0.3 FOR EACH)(ADD 0.7 FOR EACH)(ADD MORE 0.2 IF PERFORMED)* GASKET, CYLINDER HEAD.................*2.8* COVER L CYLINDER HEAD................0.2* INSULATOR, CARBURETTOR..............0.3* BOLT, STUD, II 7X35..............................(ADD 0.1 FOR EACH)* SPARK, PLUG........................................0.1123456789101112131415161718192011105-KFB-750 PIPE COMP. AIR SUCTION ..................................................... 112000-KRY-960 HEAD ASSY., CYLINDER......................................................... 112195-KRC-920 RUBBER, INSERT.................................................................... 112204-439-305 GUIDE, INLET VALVE (O.S.).................................................... 112206-KCN-305 GUIDE, EXH. VALVE (O.S.) ..................................................... 112251-KT0-711 GASKET, CYLINDER HEAD .................................................... 112271-383-000 RUBBER, OIL SEAL................................................................. 112331-KRY-960 COVER LEFT CYL. HEAD (NH-35M) ...................................... 112339-KT0-711 GASKET, PULSE GEN. BASE ................................................. 112361-KEZ-900 HOLE CAP, TAPPET ADJUSTING ........................................... 216210-KFB-000 INSULATOR, CARBURETTOR ................................................ 116219-MN4-000 BAND ‘C’ INSULATOR ............................................................. 190004-GHB-700 BOLT, FLANGE, NSHF, 6X35................................................... 490041-KW1-900 BOLT, STUD, II 7X35................................................................ 290091-MM5-640 BOLT, FLANGE, SOCKET, 6X22.............................................. 290442-028-000 WASHER, SEALING, 8MM....................................................... 490443-107-000 NUT, CAP, 8MM........................................................................ 491301-107-000 O-RING, 75X2.5...................................................................... 191301-200-000 O-RING, 10X1.6...................................................................... 291303-KCS-920 O-RING, 35X3......................................................................... 2E - 1FR.CYLINDER HEAD/COVER262488 311924162022893011629297274518102331315161616181919 192020 2021222325262811417123
  18. 18. Service Item F.R.T. Ref. Part No. Description Reqd. No./Model(KARIZMA)18* HEAD ASSY., CYLINDER......................*4.0* GUIDE, VALVE......................................*3.8(INC. REAMING)(ADD 0.3 FOR EACH)(ADD 0.7 FOR EACH)(ADD MORE 0.2 IF PERFORMED)* GASKET, CYLINDER HEAD.................*2.8* COVER L CYLINDER HEAD................0.2* INSULATOR, CARBURETTOR..............0.3* BOLT, STUD, II 7X35..............................(ADD 0.1 FOR EACH)* SPARK, PLUG........................................0.12122232425262728293091304-KCS-920 O-RING, 33.5X3...................................................................... 191305-KFN-900 O-RING, 9.8X1.9..................................................................... 193500-05032-0G SCREW, PAN 5X32 .................................................................. 194101-06000 WASHER, PLAIN 6MM............................................................. 194301-08140 DOWEL, PIN. 8X14 .................................................................. 294301-10120 DOWEL, PIN. 10X12 ................................................................ 296001-06016-00 BOLT, FLANGE, SH. 6X16 ....................................................... 296001-06025-00 BOLT, FLANGE, SH. 6X25 ....................................................... 296700-06125-00 SOCKET, BOLT, 6X125 ............................................................ 198069-58916-M0 SPARK PLUG (DPR8EA-9) ...................................................... 1E - 1FR.CYLINDER HEAD/COVER262488 31192416202289306292972745182331315161616181919 192020 20212223252628114 12111017
  19. 19. Service Item F.R.T. Ref. Part No. Description Reqd. No./Model(KARIZMA)E - 2FR.19CYLINDER* CYLINDER COMP..................................*3.1* GASKET, CYLINDER ............................*3.0123412100-KRY-960 CYLINDER COMP.,................................................................. 112191-KCN-010 GASKET, CYLINDER.............................................................. 112195-KRC-920 RUBBER, INSERT .................................................................. 694301-10200 DOWEL PIN, 10 X 20.............................................................. 22144333333
  20. 20. Service Item F.R.T. Ref. Part No. Description Reqd. No./Model(KARIZMA)E - 3FR.20CAM SHAFT/VALVE12208-KCS-920 SEAL, VALVE STEM ............................................................... 214100-KRY-900 CAM SHAFT COMP................................................................ 114431-KEH-900 ARM, VALVE ROCKER........................................................... 214451-437-000 SHAFT, ROCKER ARM........................................................... 214456-KG2-950 SET PLATE, ROCKER ARM ................................................... 114711-KBB-900 VALVE, INLET ......................................................................... 114721-KBB-900 VALVE, EXHAUST .................................................................. 114751-KEH-910 SPRING, VALVE OUTER........................................................ 214761-KEH-910 SPRING, VALVE INNER ......................................................... 214771-107-020 RETAINER, VALVE SPRING................................................... 214775-107-000 SEAT, VALVE SPRING OUTER .............................................. 214776-107-010 SEAT, VALVE SPRING INNER................................................ 214781-HA0-770 COTTER, VALVE..................................................................... 490012-KN6-930L SCREW, TAPPET ADJUSTING .............................................. 290206-250-000 NUT, TAPPET ADJUSTING..................................................... 293600-06016-OA SCREW, FLAT, 6 X 16............................................................. 111121223 344516111189910101313131314141515867* CAM SHAFT COMP...............................*2.8* ARM, VALVE ROCKER..........................*2.4(ADD 0.1 FOR EACH)* VALVE....................................................*3.6(INC. REFACING)(EXC. VALVE GUIDE REPLACEMENT)* SPRING, VALVE....................................*3.4(ADD 0.1 FOR EACH)(INC. RELATIVE PART)12345678910111213141516
  21. 21. Service Item F.R.T. Ref. Part No. Description Reqd. No./Model(KARIZMA)E - 4FR.21CAM CHAIN TENSIONER* SPROCKET, CAM...................................0.7* CHAIN CAM............................................1.6* TENSIONER., CAM CHAIN....................1.7* LIFTER ASSY., TENSIONER..................0.4* GASKET, TENSIONER LIFTER...........* GUIDE, CAM CHAIN.............................*2.81234567891011121314321-KEH-900 SPROCKET, CAM................................................................... 114401-KFB-751 CHAIN, CAM ........................................................................... 114500-KBB-900 TENSIONER, CAM CHAIN ..................................................... 114520-KRY-971 LIFTER ASSY., TENSIONER (PRICOL) ................................. 114523-KEH-910 GASKET, TENSIONER LIFTER.............................................. 114535-437-000 BOLT, TENSIONER PIVOT..................................................... 114550-KFB-000 GUIDE, CAM CHAIN............................................................... 190002-KW1-900 BOLT, FLANGE, 6X10............................................................. 290005-KY7-000 SCREW, PAN, 6X6.................................................................. 190071-MG8-000 BOLT, FLANGE, SOCKET, 6X16 ............................................ 290475-703-000 WASHER C8MM.................................................................... 190488-425-000 WASHER, SEALING, 6 MM .................................................... 291306-MG3-000 O-RING, 1.5X9.5.................................................................... 1231 88 65412101091213117
  22. 22. Service Item F.R.T. Ref. Part No. Description Reqd. No./Model(KARIZMA)2211330-AAP-H00 COVER COMP R CRANK CASE ..................................................... 111393-KCN-010 GASKET, RIGHT COVER................................................................. 115650-KCN-000 GAUGE, OIL LEVEL......................................................................... 122810-KBB-900 LEVER COMP., CLUTCH................................................................. 122815-428-000 SPRING, CLUTCH LEVER............................................................... 190701-KFN-850 PIN, SPRING, 3 X 10........................................................................ 191053-719-005 BRG., NEEDLE, 12 X 16 X 10.......................................................... 291201-KCS-920 OIL SEAL, 20 X 34 X 7 ..................................................................... 191206-KCS-920 OIL SEAL, 14 X 28 X 4 ..................................................................... 191307-035-000 O-RING, 18 X 3............................................................................... 194301-08140 DOWEL PIN, 8 X 14 ......................................................................... 296001-06040-00 BOLT, FLANGE, SH., 6 X 40 ............................................................ 1196001-06050-00 BOLT, FLANGE, SH. 6 X 50 ............................................................ 112345678910111213* COVER COMP., R CRANKCASE ........ 0.8* LEVER COMP., CLUTCH ....................GASKET, R CRANKCASE COVER...... 0.7* OIL SEAL ,12 X22 X 5..........................* OIL SEAL ,16 X28 X 7.......................... 0.6E - 5RIGHT CRANK CASE COVERF.R93485677102111111111111111111111111012
  23. 23. Service Item F.R.T. Ref. Part No. Description Reqd. No./Model(KARIZMA)E - 6FR.23CLUTCH* OUTER COMP., CLUTCH..................1.1* CENTER COMP., CLUTCH.................* DISK, CLUTCH FRICTION.................(ONE OR ALL)INC. RFELATIVE PARTPLATE, CLUTCH PRESSURE* ROD, CLUTCH CH LIFTER.................0712345678910111213141516171815451-KRY-970 WASHER, LOCK 16MM.......................................................... 122100-KRY-900 OUTER COMP., CLUTCH....................................................... 122121-KPK-900 CENTER COMP., CLUTCH..................................................... 122125-KW7-900 SEAT, JUDDER SPRING ........................................................ 122131-KPM-850 GUIDE, CLUTCH OUTER....................................................... 122201-KBW-900 DISC, CLUTCH FRICTION ..................................................... 122201-KPM-850 DISK, CLUTCH FRICTION, 4 X 8 X 45................................... 322201-MJ8-000 DISK, CLUTCH FRICTION ..................................................... 122321-KE8-000 PLATE, CLUTCH..................................................................... 422355-KPK-900 PLATE, CLUTCH PRESSURE................................................ 122361-KPK-900 PLATE, CLUTCH LIFTER ....................................................... 122366-KFB-000 ROD, CLUTCH LIFTER .......................................................... 122401-KRY-900 SPRING, CLUTCH.................................................................. 422402-KPM-850 SPRING, JUDDER.................................................................. 190050-357-000 SPECIAL BOLT, FLANGE, 6 X 22........................................... 490231-KB5-720 NUT, LOCK, 16MM.................................................................. 190461-KPK-900 WASHER, 20 MM.................................................................... 191008-KK6-000 BEARING, BALL RADIAL, 16003............................................ 1141210181617131558777999911
  24. 24. Service Item F.R.T. Ref. Part No. Description Reqd. No./Model(KARIZMA)E - 7FR.24LEFT CRANKCASE COVER* COVER LEFT CRANK CASE.................0.9* COVER, REDUCTION GEAR...............* COVER, LEFT RR., CRANK CASE........0.1* GASKET, LEFT COVER.........................0.6* GEAR, REDUCTION.............................* SHAFT, IDLE GEAR...............................123456789101112131415161718192011341-KRY-960 COVER,LCRANK CASE ....................................................... 111355-KRY-960 COVER, REDUCTION GEAR................................................. 111361- 00 COVER, L REAR. CRANK CASE.......................................... 111363-437-620 RUBBER, REAR COVER MOUNT ......................................... 111370-KRY-900A GUIDE COMP., DRIVE CHAIN ............................................... 111395-KCN-010 GASKET L COVER................................................................ 117622-GB7-900 RUBBER, CUSHION............................................................... 228130-KFB-000 GEAR, REDUCTION............................................................... 128132-KN6-930 SHAFT, REDUCTION GEAR .................................................. 128140-KFB-000 GEAR, IDLE (16T)................................................................... 128142-KW1-900 SHAFT, IDLE GEAR................................................................ 135752-KRY-900A RUBBER, NEUTRAL SW. ....................................................... 190084-KVE-930 CAP, 14 MM ........................................................................... 190087-KTC-A20 CAP, 30 MM ........................................................................... 190417-041-000 WASHER, SHIFT DRUM SIDE ............................................... 290502-KEZ-900 COLLAR, RUBBER CUSHION ............................................... 290703-HC4-000 DOWEL PIN, 10 X 14.............................................................. 291303-377-000 O-RING, 13.8X2.5.................................................................. 191304-MZ0-760 O-RING, 63 X 3...................................................................... 191356-KEH-910 O-RING, 30 MM ..................................................................... 1AAP-H23 232326192252125892022461711101713181251577316164222215141
  25. 25. E - 7FR.25LEFT CRANKCASE COVER* COVER LEFT CRANK CASE.................0.9* COVER, REDUCTION GEAR...............* COVER, LEFTOR RR., CRANK CASE..0.1* GASKET, LEFT COVER.........................0.6* GEAR, REDUCTION.............................* SHAFT, IDLE GEAR...............................21222324252696001-06020-00 BOLT, FLANGE, SH., 6 X 20................................................... 196001-06028-00 BOLT, FLANGE, SH., 6 X 28................................................... 196001-06040-00 BOLT, FLANGE, SH., 6 X 40................................................... 496001-06060-00 BOLT, FLANGE, SH., 6 X 60................................................... 196001-06070-00 BOLT, FLANGE, SH., 6 X 70................................................... 296001-06080-00 BOLT, FLANGE, SH., 6 X 80................................................... 123 232326192252125892022461711101713181251577316164222215141Service Item F.R.T. Ref. Part No. Description Reqd. No./Model(KARIZMA)
  26. 26. Service Item F.R.T. Ref. Part No. Description Reqd. No./Model(KARIZMA)E - 7AFR.26A.C. GEN. FLYWHEEL* GEAR COMP., STARTER DRIVEN* COLLAR STARTER DRIVEN GEAR* OUTER COMP., ST CLUTCH..................0.7* A.C. GEN. FLYWHEEL............................0.912345678910111228110-KEW-900 GEAR COMP., STARTER DRIVEN......................................... 128114-KN6-930 COLLAR, STARTER DRIVEN GEAR...................................... 128125-KFC-791 OUTER COMP., STARTING CLUTCH.................................... 131100-KRY-901 A.C. GEN., FLWHEEL............................................................. 131110-KRY-901 FLY WHEEL COMP., .............................................................. 131120-KRY-901 STATOR COMP., ..................................................................... 132975-KFB-000 GUIDE, ACG CORD................................................................ 190089-KAS-900 BOLT, FLANGE, SOCKET, 5X14 ............................................ 290092-KE5-000 BOLT, STOPPER TENSIONER SHAFT.................................. 390101-KBH-003 BOLT, FLANGE, 10 X 65......................................................... 190403-KN6-930 WASHER, 10 X 24 .................................................................. 196700-06032-10 BOLT, SOCKET, 6 X 32........................................................... 68101197121212453126998
  27. 27. Service Item F.R.T. Ref. Part No. Description Reqd. No./Model(KARIZMA)E - 7BFR.27STARTER MOTOR* MOTOR ASSY., STARTER....................0.7 12345678910111231200-KPS-A11 MOTOR ASSY., STARTER ....................................................... 131201-MEW-921 CARBON BRUSH SET A ........................................................ 131202-MEW-921 CARBON BRUSH SET A ........................................................ 131203-MEW-921 BRUSH HOLDER .................................................................... 131204-MEW-921 SPRING CARBON BUSH......................................................... 431205-HP5-601 BOLT, SET ................................................................................ 231206-MEW-921 TERMINAL BOLT...................................................................... 131207-HP5-601 RING......................................................................................... 290071-MB0-000 NUT, WASHER, 6 MM .............................................................. 191309-425-003 O-RING 24.4 X 3.1.................................................................. 191320-MB0-000 O-RING ................................................................................... 193892-05012-08 SCREW WASH, 5X12 .............................................................. 1123455556679889101211
  28. 28. Service Item F.R.T. Ref. Part No. Description Reqd. No./Model(KARIZMA)E - 8FR.28CRANK CASE* CRANK CASE COMP., RIGHT...............*4.9* GASKET, CRANK CASE........................*4.4* CRANK CASE COMP., LEFT.................*5.8* SCREEN, OIL FILTER............................0.1(INC. RELATIVE PART)12345678910111213141516171811100-KRY-960 CRANK CASE COMP., RIGHT ............................................... 111191-KCN-010 GASKET, CRANK CASE......................................................... 111200-KRY-960 CRANK CASE COMP., LEFT.................................................. 112361-KEZ-900 HOLE CAP, TAPPET ADJUSTING.......................................... 114513-KBB-900 PLATE CAM CHAIN SET ........................................................ 115421-107-000 SCREEN, OIL FILTER............................................................. 115426-107-000 SPRING, OIL FILTER SCREEN.............................................. 122838-437-000 HOLDER, CLUTCH WIRE ...................................................... 132976-KCT-690 CLAMPER, WIRE HARNESS ................................................. 135750-KCS-920 CONTACT, NEUTRAL SWITCH.............................................. 190031-KFB-000 BOLT A STUD CYLINDER..................................................... 290032-KFB-000 BOLT B STUD CYLINDER..................................................... 290703-HC4-000 DOWEL PIN, 10 X 14.............................................................. 491008-KCN-003 BEARING, NEEDLE, 21 MM................................................... 191106-KB4-003 BEARING, NEEDLE, 15 MM................................................... 191206-KCS-920 OIL SEAL, 14 X 28 X 4............................................................ 191303-KCS-920 O-RING, 35 X 3...................................................................... 191312-107-000 O-RING, 7 X 1.7..................................................................... 1212117719531415212121222192018613212121102131312118112111342116
  29. 29. Service Item F.R.T. Ref. Part No. Description Reqd. No./Model(KARIZMA)E - 8FR.29CRANK CASE* CRANK CASE COMP., RIGHT...............*4.9* GASKET, CRANK CASE........................*4.4* CRANK CASE COMP., LEFT.................*5.8* SCREEN, OIL FILTER............................0.1(INC. RELATIVE PART)1920212295701-06012-08 BOLT, FLANGE, 6 X 12........................................................... 196001-06014-00 BOLT, FLANGE, SH. 6 X 14.................................................... 196001-06050-00 BOLT, FLANGE, SH. 6 X 50.................................................... 1096001-06060-00 BOLT, FLANGE, SH. 6 X 60.................................................... 1212117719531415212121222192018613212121102131312118112111342116
  30. 30. Service Item F.R.T. Ref. Part No. Description Reqd. No./Model(KARIZMA)E - 8AFR.30OIL PUMP* OIL PUMP ASSY......................................0.9* ROTOR COMP., OIL FILTER..................* CAP, OIL FILTER ROTOR......................* GEAR, PRIMARY DRIVE........................1.112345678910111213141515100-KFB-000 OIL PUMP ASSY.,.............................................................. ..... 115430-440-030 ROTOR COMP., OIL FILTER .................................................. 115436-107-000 CAP, OIL FILTER ROTOR....................................................... 115441-KCS-650 OIL, THROUGH ...................................................................... 115446-107-000 SPRING, OIL THROUGH........................................................ 115459-KWK-900 GASKET, OIL FILTER CAP..................................................... 123121-KBB-900 GEAR, PRIMARY DRIVE (22T) .............................................. 190101-440-000 SCREW, FLAT. 6 X 30............................................................. 290231-KCS-920 NUT, LOCK, 16 MM................................................................. 190434-KN6-930 WASHER, 16 MM.................................................................... 191304-KK3-830 O-RING, 9.4 X 2.4.................................................................. 292101-05020-0A BOLT, HEX., 5 X 20................................................................. 293600-04012-0A SCREW, FLAT, 4 X 12............................................................. 293700-05012-0A SCREW, OVAL, 5 X 12 ........................................................... 394251-08000 PIN LOCK, 8 MM..................................................................... 114141415121213131111189278104536
  31. 31. Service Item F.R.T. Ref. Part No. Description Reqd. No./Model(KARIZMA)E - 9FR.31CRANK SHAFT/PISTON* CRANK SHAFT COMP..........................*5.3* RING SET, PISTON.............................. *3.2* PISTON..................................................* PIN, PISTON.........................................*3.1* ROD, CONNECTING (ACTUAL TIME)(INC. RELATIVE PART)* BRG. BALL RADIAL, 72 X 28 X 18.........*4.61234567891011121313000-KRY-903 CRANK SHAFT, COMP........................................................... 113011-KRY-900 RING SET, PISTON (STD)...................................................... 113101-KRY-901 PISTON (STD)......................................................................... 113111-440-000 PIN, PISTON ........................................................................... 113201-KFB-300 ROD, CONNECTING .............................................................. 113380-KCN-300 PIN COMP., CRANK ............................................................... 114311-KN6-931 SPROCKET, TIMING .............................................................. 190471-KW1-900 KEY WOODRUFF, 25 X 18 ..................................................... 190741-KFB-000 KEY WOODRUFF, 4 MM ........................................................ 191001-KCN-003 BRG. BALL RADIAL, 28 X 72 X 18 ......................................... 291102-KC6-003 ROLLER, 4 X 14.8 A ............................................................... 1891103-KC6-003 ROLLER, 4 X 14.8 B ............................................................... (18)91104-KC6-003 ROLLER, 4 X 14.8 C............................................................... (18)91105-KW3-003 RETAINER, CONROD L END................................................. 194601-15000 CLIP, PISTON PIN, 15 MM...................................................... 22131310107435112 11986
  32. 32. Service Item F.R.T. Ref. Part No. Description Reqd. No./Model(KARIZMA)E - 10FR.32TRANSMISSION(MAIN SHAFT/COUNTERSHAFT/GEARS)* MAIN SHAFT.........................................*5.3(INC. RELATIVE PART)* COUNTER SHAFT................................*4.8(INC. RELATIVE PART)(WHEN SERVICING COMP., UNIT)* SPROCKET, DRIVE...............................0.2123456789101112131415161718192011108-KHA-940 PLATE, BEARING SET ........................................................... 123211-KHA-940 SHAFT MAIN, TRANSMISSION ............................................. 123221-KRY-900 SHAFT COUNTER, TRANSMISSION..................................... 123426-KBB-900 GEAR C1 (36T) ...................................................................... 123427-KW1-900 BUSH, 16.5 X 19.5 X 9............................................................ 123431-KRY-900 BUSH, 20 MM ......................................................................... 123441-KBB-900 GEAR, M2 (18T)...................................................................... 123451-KRY-970 GEAR C-2 (31T)...................................................................... 123452-KW1-900 BUSH, 20 X 23 X 9.................................................................. 123461-KBB-900 GEAR, M3 (19T)...................................................................... 123471-KBB-900 GEAR, C3 (24T)...................................................................... 123481-KBB-900 GEAR, M4 (22T)...................................................................... 123491-KBB-900 GEAR, C4 (22T)...................................................................... 123501-KRY-900 GEAR, M5 (27T)...................................................................... 123511-KRY-970 GEAR, C-5 (22T)..................................................................... 123801-KCN-000 SPROCKET, DRIVE (13T) ...................................................... 123811-KR3-600 PLATE, A2 FIXING .................................................................. 190451-107-000 WASHER, THRUST, 15 MM.................................................... 190451-365-000 WASHER, THRUST, 15 MM.................................................... 190452-437-000 WASHER, THRUST, 16.5 MM................................................. 1124210 2212 2314 67182717162628212115199382527132223112045222329
  33. 33. Service Item F.R.T. Ref. Part No. Description Reqd. No./Model(KARIZMA)E - 10FR.33TRANSMISSION(MAIN SHAFT/COUNTERSHAFT/GEARS)* MAIN SHAFT.........................................*5.3(INC. RELATIVE PART)* COUNTER SHAFT................................*4.8(INC. RELATIVE PART)(WHEN SERVICING COMP., UNIT)* SPROCKET, DRIVE...............................0.221222324252627282990454-107-000 WASHER, THRUST, 20 MM.................................................... 290455-107-000 WASHER, SPLINE, A 20MM ................................................. 390605-KTC-900 CIRCLIP 20MM ....................................................................... 391005-KCN-003 BRG. BALL RADIAL, 20 X 55 X 11 ......................................... 191015-KEH-910 BRG. BALL RADIAL, 6202U ................................................... 191201-KCS-920 OIL SEAL, 20 X 34 X 7............................................................ 192101-06010-0A BOLT, HEX., 6 X 10................................................................. 296100-62040-00 BRG. BALL RADIAL, 6204...................................................... 196600-08018-18 BOLT, SOCKET, 8 X 18........................................................... 1124210 2212 2314 67182717162628212115199382527132223112045222329
  34. 34. Service Item F.R.T. Ref. Part No. Description Reqd. No./Model(KARIZMA)13 611298141021074511 1515328211-KHA-940 PINION, KICK STARTER ................................................................ 128221-KCJ-710 RATCHET, KICK STARTER ............................................................ 128251-KFN-850 SPINDLE, KICK STARTER ............................................................. 128253-KCJ-710 SPRING, KICK STARTER RATCHET ............................................. 128254-437-000 SET RATCHET SPRING ................................................................. 128261-KCJ-710 SPG., KICK STARTER.................................................................... 128262-437-000 COLLAR, KICK SPINDLE ............................................................... 128263-KCJ-710 RETAINER, STARTER SPRING ..................................................... 190004-437-000 BOLT KICK RATCHET .................................................................... 290401-KCJ-710 WASHER, 12 MM............................................................................ 190453-107-000 WASHER, THURST, 20 MM ‘A’....................................................... 290459-107-000 WASHER, THURST, 12 MM............................................................ 294510-16000 CIRCLIP, EXTERNAL, 16 MM......................................................... 194510-20000 CIRCLIP, EXTERNAL, 20 MM......................................................... 11234567891011121314* SPINDLE, KICK STARTER.................. 0.7(INC. RELATIVE PART)* SPRING, KICK RETURN* GEAR, KICK STARTER IDLE .............. 0.8E - 11SPINDLE KICK STARTERFR.1234
  35. 35. Service Item F.R.T. Ref. Part No. Description Reqd. No./Model(KARIZMA)E - 12FR.38GEAR SHIFT DRUM* FORK GEAR SHIFT..............................*4.4(ONE OR ALL)* DRUM, GEAR SHIFT............................* CAM, GEAR SHIFT.................................1.2* STOPPER COMP.,GEAR SHIFT DRUM...............................0.8(INC. RELATIVE PART)...........................* PLATE GEAR SHIFT...............................* SPINDLE COMP., GEAR SHIFT.............0.9123456789101112131415161718192024211-KW1-900 FORK RIGHT, GEAR SHIFT................................................... 124221-KBB-900 FORK LEFT, GEAR SHIFT ..................................................... 124231-KW1-900 FORK CENTER, GEAR SHIFT............................................... 124241-KCS-650 SHAFT, GEAR SHIFT FORK GUIDE ...................................... 124301-KCN-000 DRUM, GEAR SHIFT.............................................................. 124411-KCN-000 CAM, GEAR SHIFT................................................................. 124430-KW1-900 STOPPER COMP., GEAR SHIFT DRUM................................ 124435-KCN-000 SPRING, SHIFT DRUM STOPPER ........................................ 124610-KC6-000 SPINDLE COMP., GEAR SHIFT ............................................. 124621-107-760 PLATE, GEAR SHIFT.............................................................. 124631-107-000 SPRING, GEAR SHIFT PLATE............................................... 124651-107-000 SPRING, GEAR SHIFT RETURN ........................................... 135753-KCS-920 ROTOR, NEUTRAL SW. ......................................................... 190023-KW1-900 PIVOT SHIFT DRUM STOPPER ............................................ 190408-KW1-900 WASHER, 6MM....................................................................... 190451-001-000 WASHER, THRUST, 14 MM.................................................... 292000-06025-0A BOLT, HEX., 6 X 25................................................................. 194510-12000 CIRCLIP, EXTERNAL, 12 MM................................................. 194510-14000 CIRCLIP, EXTERNAL, 14 MM................................................. 196220-40100 ROLLER, 4 X 10...................................................................... 11764 118111216161093571415138219
  36. 36. Service Item F.R.T. Ref. Part No. Description Reqd. No./Model(KARIZMA)39123456789101112131415161718192016010-KRY-901A ‘O’-RING ................................................................................... 116012-KRY-901 NEEDLE, SET JET ................................................................... 116013-KRY-901 FLOAT, SET.............................................................................. 116015-KRY-901 CHAMBER, SET FLOAT .......................................................... 116016-KRY-902 SCREW SET ............................................................................ 116028-KRY-901 SCREW SET ............................................................................ 116037-KRY-901 PLATE SET VALVE................................................................... 1KRY8 KRY AIR CUTKRY60 KRY 0 SENSOR SET THROTTLE16046- -901 VALVE, SET, STARTER............................................................ 11604 - -901 VALVE, SET, .............................................................. 116050- -901 SPG., COMPRESSION COIL................................................... 1160 - -9 1 ...................................................... 116076-ND5-004 ‘O’ RING, 1.3X4.3 ..................................................................... 116100-KRY-901 CARBURETTOR, ASSY........................................................... 116107-KRY-901 TOP COMP., ............................................................................. 116111-KRY-901 PISTON COMP., VACUUM....................................................... 116119-KRY-901 STAY, WIRE.............................................................................. 116145-KRY-901 JOINT, CONNECTOR .............................................................. 116155-KRY-901 VALVE COMP., FLOAT ............................................................. 116163-KRY-901 GASKET, FLOAT CHAMBER ................................................... 116165-KRY-901 HOLDER, NEEDLE JET........................................................... 13FR.1211192922713415691014151718201122232525272428262611621823F-3E - 13CARBURETTOR* SENSOR ASSY., THROTLE ................ 0.2* CHAMBER SET, FLOAT ...................... 0.4* PISTON COMP., VACUUM ..................* VALVE SET, STARTER ........................* CARBURETTOR ASSY.,...................... 0.5* FLOAT SET* JET, MAIN,* VALVE COMP., FLOAT* NEEDLE SET, JET.............................. 0.6
  37. 37. Service Item F.R.T. Ref. Part No. Description Reqd. No./Model(KARIZMA)39212223242526272829303132333416198-KRY-902 TUBE ........................................................................................ 117201-KRY-901 JOINT A VACUUM TUBE.......................................................... 193500-04008-1A SCREW, PAN 4X8 .................................................................... 293500-04014-1A SCREW, PAN 4X14 .................................................................. 293500-05010-1A SCREW, PAN 5X10 .................................................................. 293500-05010-1H SCREW, PAN 5X10 .................................................................. 293892-04010-18 SCREW, WASH 4X10............................................................... 295002-02079 CLIP, B1 7 TUBE ...................................................................... 195002-02089 CLIP, B1 8 TUBE ...................................................................... 195005-35055-20 TUBE, 3.5X55........................................................................... 195005-35090-20 TUBE, 3.5X90........................................................................... 195005-35190-20 TUBE, 3.5X190......................................................................... 199101-KRY-1250 JET MAIN # 125 ....................................................................... 199103-KRY-0350 JET SLOW # 35........................................................................ 13FR.1211192922713415691014151718201122232525272428262611621823F-3E - 13CARBURETTOR* SENSOR ASSY., THROTLE ................ 0.2* CHAMBER SET, FLOAT ...................... 0.4* PISTON COMP., VACUUM ..................* VALVE SET, STARTER ........................* CARBURETTOR ASSY.,...................... 0.5* FLOAT SET* JET, MAIN,* VALVE COMP., FLOAT* NEEDLE SET, JET.............................. 0.6
  38. 38. FRAME GROUP15
  39. 39. * LIGHT ASSY., HEAD............................* SOCKET COMP., .................................* BULB, HEAD LIGHT............................* BULB, WEDGE BASE .........................* PLATE, FRONT NUMBER ...................* STAY FR., NUMBER PLATE ................F - 1HEAD LIGHTFR.9 17171616101111131313131478654158231121217Service Item F.R.T. Ref. Part No. Description Reqd. No./Model(KARIZMA)3310B-AAP-H61 LIGHT ASSY., HEAD ................................................................ 133108-KRY-900 SPRING SPC............................................................................ 133110-AAP-H00 UNIT FR., COMB...................................................................... 133119-KRY-901 CLIP CORD .............................................................................. 133126-S05-003 COVER, RUBBER.................................................................... 133150-KRY-861 SOCKET COMP.,...................................................................... 134901-KSP-910 BULB, HEAD LIGHT, (HS1) 12 V-35/35W................................ 134908-GBG-840 BULB, WEDGE BASE T10....................................................... 264310-198-D20A PLATE, FR. NUMBER .............................................................. 164315-KRY-900 STAY FR., NUMBER PLATE .................................................... 190344-KEV-900 NUT ‘C’ CLIP, 6 MM.................................................................. 293500-05010-1A SCREW, PAN, 5 X 10............................................................... 293500-06012-1A SCREW, PAN, 6 X 12............................................................... 293901-44220 SCREW, TAPPING, 4 X 10....................................................... 493903-25310 SCREW, TAPPING, 5 X 16....................................................... 194101-05000 WASHER, PLAIN, 5 MM........................................................... 295701-06012-07 BOLT, FLANGE, 6 X 12 ............................................................ 212345678910111213141516174
  40. 40. 12345633603-053-650 COLLAR, RR. WINKER .......................................................... 261301-KRY-900ZA COWL CENTER FRONT (BLACK) ......................................... 161301-KRY-960ZB COWL CENTER FRONT (SPORTS RED).............................. 161301-KRY-860ZC COWL CENTER FRONT (PEARL FADELESS WHITE) ......... 161301-KRY-900ZE COWL CENTER FRONT (MOON YELLOW).......................... 161301-KRY-860ZE COWL CENTER FRONT (EBONY GRAY ME..) ..................... 161317-KCC-900 GUIDE, A................................................................................. 26410A-AAP-H60 SCREEN FRONT SUB ........................................................... 164201-AAP-H60ZA SET, R. FR. SIDE COWL (BLACK)......................................... 164201-AAP-H60ZB SET, R. FR. SIDE COWL (SPORTS RED) ............................. 164201-AAP-H60ZC SET, R. FR. SIDE COWL (PEARL FADELESS WHITE)......... 164201-AAP-H60ZD SET, R. FR. SIDE COWL (MOON YELLOW).......................... 164201-AAP-H60ZE SET, R. FR. SIDE COWL (EBONY GREY ME)....................... 164202-AAP-H60ZA SET, L. FR. SIDE COWL (BLACK) ......................................... 164202-AAP-H60ZB SET, L. FR. SIDE COWL (SPORTS RED).............................. 164202-AAP-H60ZC SET, L. FR. SIDE COWL (PEARL FADELESS WHITE) ......... 164202-AAP-H60ZD SET, L. FR. SIDE COWL (MOON YELLOW) .......................... 164202-AAP-H60ZE SET, L. FR. SIDE COWL (EBONY GREY ME.) ...................... 118F - 1AFRONT COWL* COWL, CENTER FR. ...........................* SCREEN, FRONT ................................* SET, R/L FR. SIDE COWL ...................* COWL, R/L INNER LWR ......................* COWL, R/L INNER UPPER..................Service Item F.R.T. Ref. Part No. Description Reqd. No./Model(KARIZMA)FR.14201142222201521212121212121212116 1921212121211018 1818216875179212139331 1
  41. 41. 7891011121314151617181920212264211-KRY-900 SILENCER, SEAT A RIGHT FR. COWL................................ 164212-KRY-900 SILENCER, SEAT A LEFT FR. COWL.................................. 164213-KRY-900 SILENCER, SEAT B FR. COWL............................................ 264301-KRY-860 COWL, R. INNER LWR........................................................... 164302-KRY-900 COWL, L. INNER LWR. .......................................................... 164303-KRY-900 COWL, R. INNER UPPER ...................................................... 164304-KRY-900 COWL, L. INNER UPPER....................................................... 177209-KAG-900 RUBBER, SEAT STAY MOUNT .............................................. 290101-GE0-000 SCREW, HINGE PATCH......................................................... 290109-SB6-000 SCREW, TRUSS, 5 X 16 ........................................................ 590111-KW3-000 NUT, COWL SET, M5X0.8 ...................................................... 590344-KEV-900 NUT, C. CLIP, 6 MM................................................................ 690504-964-000 WASHER, THRUST, 5 MM ..................................................... 590563-355-000 WASHER, WHEEL, 6 MM...................................................... 293903-25210 SCREW, TAPPING, 5 X 12 ..................................................... 2095701-06025-00 BOLT, FLANGE, 6 X 25........................................................... 2* COWL, CENTER FR. ...........................* SCREEN, FRONT ................................* SET, R/L FR. SIDE COWL ...................* COWL, R/L INNER LWR ......................* COWL, R/L INNER UPPER..................19Service Item F.R.T. Ref. Part No. Description Reqd. No./Model(KARIZMA)F - 1AFRONT COWLFR.14201142222201521212121212121212116 1921212121211018 1818216875179212139331 1
  42. 42. 1234567891011121314151617181937100-KRY-861 METER ASSY., COMB. ........................................................... 137110-KRY-861 SP.TA.LCD, METER ASSY. ..................................................... 137112-KRY-861 COVER, UPPER...................................................................... 137215-ML0-008 RUBBER, METER SET ........................................................... 337612-KRY-901 CASE, UNDER ASSY.............................................................. 137613-KRY-861 CASE, UPPER ASSY............................................................... 137613-KRY-900A RUBBER, SWITCH.................................................................. 237700-KRY-900 SPEED, SENSOR ASSY......................................................... 144830-KRY-960 CABLE ASSY., SPEEDOMETER ............................................ 144831-KRY-900 CABLE COMP., INNER ........................................................... 150354-428-000 STOPPER, RUBBER B.......................................................... 161304-KRY-900 RUBBER, LIGHT CASE MOUNT ............................................ 261317-KCC-900 GUIDE A................................................................................. 164313-KRY-900 RUBBER, R METER SIDE..................................................... 164314-KRY-900 RUBBER, L METER SIDE ..................................................... 164510-KRY-860 STAY, FRONT COWL UPPER................................................. 190235-KCZ-000 NUT, LOCK, 18 MM................................................................. 193903-22420 SCREW, TAPPING, 3 X 16...................................................... 793903-24420 SCREW, TAPPING, 4 X 16...................................................... 7F.RF - 2SPEEDOMETER* METER ASSY., COMB. ........................* COVER UPPER ...................................* CASE UNDER ASSY............................* CASE UPPER ASSY. ...........................* CABLE ASSY., SPEEDOMETER .........* CABLE COMP., INNER ........................9171110821212323161918181818181418181919192019191212151672224 420221320Service Item F.R.T. Ref. Part No. Description Reqd. No./Model(KARIZMA)57193
  43. 43. 21* METER ASSY., COMB. ........................* COVER UPPER ...................................* CASE UNDER ASSY............................* CASE UPPER ASSY. ...........................* CABLE ASSY., SPEEDOMETER .........* CABLE COMP., INNER ........................2021222394001-05090-0S NUT, HEX., 5 MM ................................................................... 394021-08000-0S NUT, HEX., CAP 8 MM ........................................................... 294103-06000 WASHER, PLAIN, 6 MM......................................................... 395801-08040-00 BOLT, FLANGE, 8 X 40 .......................................................... 2F - 2SPEEDOMETERService Item F.R.T. Ref. Part No. Description Reqd. No./Model(KARIZMA)F.R9171110821212323161918181818181418181919192019191212151672224 420221357193
  44. 44. F - 3FRONT BRAKE MASTER CYL.RF.* SWITCH ASSY., FR. STOP.................. 0.1* DIAPHRAGM. ......................................* LEVER, ‘R’ STEERING HANDLE ........* HOSE COMP., FR. BRAKE. ................. 0.4* CYL. SUB ASSY., FR. BRAKE MASTER.* CYLINDER SET, MASTER ................... .2235340-MA5-670L SWITCH ASSY., FR. STOP ..................................................... 145126-KRY-860 HOSE COMP., FR. BRAKE ..................................................... 145155-KRY-860 CLAMPER, FR. BRAKE .......................................................... 145156-KRY-900 CLAMPER, BRAKE HOSE...................................................... 145159-KRY-860 STAY, COMP., CLAMPER BRAKE HOSE ............................... 145160-KRY-860 STAY, COMP., CLAMPER BRAKE HOSE ............................... 145504-410-003 BOOT, COMP .......................................................................... 145510-KRY-971 CYLINDER SUB. ASSY., FR. BRAKE MASTER ..................... 145512-MA6-006 PROTECTOR .......................................................................... 145513-HA2-006 CAP MASTER CYLINDER ...................................................... 145517-166-000 HOLDER MASTER CYLINDER............................................... 145520-MG7-006L DIAPHRAGM........................................................................... 145521-HA2-006 PLATE, DIAPHRAGM.............................................................. 145530-471-831 CYLINDER SET, MASTER...................................................... 153175-KFN-850L LEVER RIGHT, STEERING HANDLE ..................................... 190114-166-000L BOLT, HANDLE LEVER........................................................... 190145-MS9-610 OIL, BOLT, 10 X 22.................................................................. 290545-300-000 WASHER, OIL BOLT ............................................................... 490651-MA5-671 CIR CLIP.................................................................................. 193600-04012-1G SCREW, FLAT 4 X 12.............................................................. 21234567891011121314151617181920Service Item F.R.T. Ref. Part No. Description Reqd. No./Model(KARIZMA)24233181018231817181817719149 111620132424122022211565
  45. 45. RF.F - 3FRONT BRAKE MASTER CYL.* SWITCH ASSY., FR. STOP.................. 0.1* DIAPHRAGM. ......................................* LEVER, ‘R’ STEERING HANDLE ........* HOSE COMP., FR. BRAKE. ................. 0.4* CYL. SUB ASSY., FR. BRAKE MASTER.* CYLINDER SET, MASTER ................... .2393893-04012-17 SCREW, WASHER, 4 X 12 ..................................................... 194050-06000 NUT, FLANGE, 6 MM .............................................................. 196001-06012-07 BOLT, FLANGE, SH., 6 X 12 ................................................... 296001-06022-07 BOLT, FLANGE, SH., 6 X 22 ................................................... 221222324Service Item F.R.T. Ref. Part No. Description Reqd. No./Model(KARIZMA)24233181018231817181817719149 111620132424122022211565
  46. 46. * CABLE COMP., ‘A’ THROTTLE ...........* CABLE COMP., ‘B’ THROTTLE ...........* CABLE COMP., CHOKE ......................* CABLE COMP., CLUTCH .....................* SW. COMP., FR. LEVER ......................* GRIP COMP., THROTTLE. .................. 0.6* GRIP ‘L’ HANDLE ................................ 0.6* LEVER COMP., ‘L’ HANDLE2416150-KFB-000 COVER, THROTTLE CABLE ................................................... 117910-KRY-860 CABLE COMP., A THROTTLE.................................................. 117920-KRY-860 CABLE COMP., B THROTTLE ................................................. 117950-KRY-900 CABLE COMP., CHOKE........................................................... 122870-KRY-860 CABLE COMP., CLUTCH ......................................................... 122871-437-000 BOOT, CLUTCH WIRE............................................................. 132161-404-000 BAND B1 WIRE........................................................................ 235150-KRY-900 SWITCH ASSY., LIGHTING ST. ............................................... 135200-KRY-900 SWITCH ASSY., WINKER ........................................................ 135330-413-003 SWITCH COMP., FR. LEVER................................................... 145517-166-000 HOLDER, MASTER CYLINDER............................................... 153140-KRY-900 GRIP COMP., THROTTLE........................................................ 153166-KRY-900 GRIP L. HANDLE ..................................................................... 153172-KRC-900 BRKT, HANDLE LEVER ........................................................... 153174-116-670 PLUG HANDLE LEVER............................................................ 153178-KFN-850 LEVER COMP., L. HANDLE..................................................... 153182-KFN-850 BOOT L. HANDLE COVER ...................................................... 188110-AAM-H51 MIRROR ASSY., R. BACK........................................................ 188114-KFN-950 CAP, LOCK NUT....................................................................... 2ASSY.,88120-AAM-H51 MIRROR L. BACK ....................................................... 11234567891011121314151617181920Service Item F.R.T. Ref. Part No. Description Reqd. No./Model(KARIZMA)F - 3AHANDLE LEVER/SWITCH/CABLERF.252624241729221071112798131627301430282019232118192123532146NPASSING15
  47. 47. * CABLE COMP., ‘A’ THROTTLE ...........* CABLE COMP., ‘B’ THROTTLE ...........* CABLE COMP., CHOKE ......................* CABLE COMP., CLUTCH .....................* SW. COMP., FR. LEVER ......................* GRIP COMP., THROTTLE. .................. 0.6* GRIP ‘L’ HANDLE ................................ 0.6* LEVER COMP., ‘L’ HANDLE2590003-MY5-720 BOLT, ADPT, 10MM .................................................................. 290113-438-000 BOLT, HNDL. LEVER PIVOT.................................................... 190201-MW3-620 NUT, HEX., 10 MM ................................................................... 293500-04020-0G SCREW, PAN 4 X 20................................................................ 293892-05020-07 SCREW WASHER 5X20 .......................................................... 193892-05025-07 SCREW WASHER 5X25 .......................................................... 193892-05035-07 SCREW WASHER 5X35 .......................................................... 193892-05045-07 SCREW WASHER 5X45 .......................................................... 194050-06000 NUT FLANGE 6MM .................................................................. 196001-06022-07 BOLT, FLANGE SH 6X22 ......................................................... 221222324252627282930Service Item F.R.T. Ref. Part No. Description Reqd. No./Model(KARIZMA)F - 3AHANDLE LEVER/SWITCH/CABLERF.252624241729221071112798131627301430282019232118192123532146NPASSING15
  48. 48. 123456789101112131415161718192035010-AAP-H60 KEY SET................................................................................. 135100-AAP-H61 SWITCH ASSY., COMB. & LOCK.......................................... 135105-KRY-900 COVER, COMB. SWITCH ...................................................... 135121-AAP-H61 BLANK KEY NO.1................................................................... 135122-AAP-H61 BLANK KEY NO.2................................................................... 153100-KFN-850 PIPE, STEERING HANDLE.................................................... 153104-KFN-850 WEIGHT, A STEERING HANDLE ......................................... 253105-KFN-850 WEIGHT, B STEERING HANDLE ......................................... 253107-MB6-630 RUBBER, HANDLE WT. B..................................................... 453108-KR3-770 SNAPRING, HANDLE WT....................................................... 253127-KRY-900 GUIDE, CABLE....................................................................... 153132-KRY-900 HOLDER, HANDLE UNDER................................................... 25313A-AAP-H60 HOLDER, HANDLE UP SUB .................................................. 253133-KRY-900 RUBBER, HANDLE CUSHION............................................... 453230-KRY-931 BRIDGE FORK, TOP .............................................................. 190304-159-000 NUT, STEERING STEM.......................................................... 190100-KRY-930 BOLT, SOCKET, 8 MM............................................................ 290309-KF0-000 NUT, FLANGE, 8 MM.............................................................. 290503-051-870 WASHER, STEERING STEM NUT......................................... 190535-292-000 WASHER, HANDLE CUSHION .............................................. 2F - 4HANDLE PIPE/TOP BRIDGE/KEY SET* KEY SET,..............................................* SW. ASSY., COMB.& LOCK.................* PIPE STEERING HANDLE ..................* BRIDGE, FORK TOP ...........................26Service Item F.R.T. Ref. Part No. Description Reqd. No./Model(KARIZMA)FR.25131311161967109892222232324241712122514122018251412201815710989255431721212121
  49. 49. 212223242591455-KL8-710 CAP SOC BOLT 8 MM............................................................ 493700-06065-0G SCREW, OVAL, 6 X 65 ........................................................... 293903-25210 SCREW, TAPPING, 5 X 12 ..................................................... 295701-06010-08 BOLT, FLANGE, 6 X 10........................................................... 296600-08032-00 BOLT, FLANGE, 8 X 32........................................................... 427* KEY SET,..............................................* SW. ASSY., COMB.& LOCK.................* PIPE STEERING HANDLE ..................* BRIDGE, FORK TOP ...........................F - 4HANDLE PIPE/TOP BRIDGE/KEY SETService Item F.R.T. Ref. Part No. Description Reqd. No./Model(KARIZMA)FR.25131311161967109892222232324241712122514122018251412201815710989255431721212121
  50. 50. Service Item F.R.T. Ref. Part No. Description Reqd. No./Model(KARIZMA)F - 5STEERING STEMRF.* RACE, STEERING BALL ..................... 1.0(ONE OR ALL)* RACE, STEERING BOTTOM CONE ...* STEM COMP., STEERING ................... 1.1* RACE, STEERING TOP CONE ........... 0.5* THREAD COMP., STRG.HD. TOP .......9871110151656213135445160-KRY-860 STAY COMP., CLAMPER BRACKT. HOSE.............................. 150301-041-010 RACE, STEERING BALL ......................................................... 253200-KRY-900 STEM COMP., STEERING ....................................................... 153211-028-010 RACE, STEERING TOP CONE................................................ 153212-030-010 RACE, STEERING BOTTOM CONE........................................ 153214-001-010 DUST SEAL, STRG. HEAD...................................................... 153215-001-000 WASHER, STRG. HEAD DUST SEAL ..................................... 253220-074-000 THREAD COMP., STEERING HD. TOP................................... 195801-08030-07 BOLT, FLANGE,8X30 ............................................................... 196001-06012-07 BOLT, FLANGE, SH., 6 X 12 .................................................... 196211-06000 BALL STEERING 6 MM............................................................ 16123456789101112134515121410
  51. 51. 12345661100-KRY-900ZA FENDER, FRONT (BLACK) ..................................................... 161100-KRY-960ZB FENDER FRONT (SPORTS RED)........................................... 161100-KRY-860ZC FENDER FRONT (PEARL FADELESS WHITE) ...................... 161100-KRY-900ZE FENDER, FRONT (MOON YELLOW)...................................... 161100-KRY-860ZE FENDER FRONT (EBONY GREY ME.)................................... 161102-KRY-900 STAY, FR. FENDER.................................................................. 161103-KRY-900 COLLAR, A FR. FENDER....................................................... 461105-KRY-900 RUBBER, FR. FENDER ........................................................... 490450-ZA0-000 WASHER, PLAIN, 6 X 1.2 ........................................................ 295801-06032-00 BOLT, FLANGE, 6 X 32 ............................................................ 4F - 6FRONT FENDERFR.* FENDER, FRONT ................................ 0.1665346165234344328Service Item F.R.T. Ref. Part No. Description Reqd. No./Model(KARIZMA)
  52. 52. F - 7FRONT FORKRF.* FORK ASSY., FR.................................. 0.5(ADD 0.2 FOR EACH)* SPRING, FR. FORK ............................. 0.2(ADD 0.5 FOR EACH)* SEAL SET, FR. FORK(ADD 0.5 FOR EACH)* CASE COMP.,R/L BOTTOM ................ 0.9(ADD 0.6 FOR EACH)1416111432713108175201819151221951400-KRY-861 FORK ASSY., ‘R’ FRONT ....................................................... 151401-KRY-901 SPRING, FRONT FORK ........................................................ 251410-KRY-861 PIPE COMP., FRONT FORK.................................................. 251412-369-000 SPRING, REBOUND.............................................................. 251412-KK4-003 RING, BACKUP...................................................................... 251414-KK4-003 BUSH, GUIDE ........................................................................ 251420-KRY-971 CASE COMP., ‘R’ FR. BOTTOM ........................................... 151432-KFN-851 PIECE, OIL LOCK .................................................................. 251437-KVN-901 RING, PISTON ....................................................................... 251440-KFN-851 PIPE, SEAT ............................................................................ 251455-198-900 BOLT, FRONT FORK.............................................................. 251500-KRY-861 FORK ASSY., ‘L’ FRONT........................................................ 151520-KRY-861 CASE COMP., ‘L’ FRONT BOTTOM....................................... 190116-KAG-900 BOLT, SOCKET, 8 MM ........................................................... 290123-KAG-900 BOLT, ‘A’ FRONT, FORK ........................................................ 290521-292-000 WASHER, PLAIN 10.3 MM..................................................... 290544-KFN-851 WASHER, SPECIAL 8 MM..................................................... 290601-KFN-851 RING, OIL SEAL STOP .......................................................... 291254-GAA-003 SEAL, DUST........................................................................... 291255-KRM-852 SEAL, OIL 31X43X10.3.......................................................... 21234567891011121314151617181920Service Item F.R.T. Ref. Part No. Description Reqd. No./Model(KARIZMA)629
  53. 53. F - 7FRONT FORKRF.* FORK ASSY., FR.................................. 0.5(ADD 0.2 FOR EACH)* SPRING, FR. FORK ............................. 0.2(ADD 0.5 FOR EACH)* SEAL SET, FR. FORK(ADD 0.5 FOR EACH)* CASE COMP.,R/L BOTTOM ................ 0.9(ADD 0.6 FOR EACH)3091255-KRM-852 O-RING ................................................................................... 220Service Item F.R.T. Ref. Part No. Description Reqd. No./Model(KARIZMA)141611143271310817520181915122196
  54. 54. Service Item F.R.T. Ref. Part No. Description Reqd. No./Model(KARIZMA)F - 8CALIPER ASSY. ‘R’ FR.* PAD SET, FR. ....................................... 0.2* BRACKET, RIGHT* PISTON ............................................... 0.5(ADD 0.1 FOR EACH)(INC. RELATIVE PART)* CALIPER ASSY., R. FR ........................ 0.4RF.5812131213151616141143118595710206451-GE2-405 SEAL SET, PISTON ................................................................ 206455-GCR-016 PAD SET, FRONT ................................................................... 143352-568-003 SCREW, BLEEDER ................................................................ 143353-461-771 CAP, BLEEDER....................................................................... 145107-MN5-006 PISTON ................................................................................... 245108-ML4-006 PAD, SPRING.......................................................................... 145131-GZ0-006 PIN, BOLT ............................................................................... 145132-166-016 BUSH, BOOT PIN ................................................................... 145133-MA3-006 BOOT, B................................................................................. 145200-KRY-901 CALIPER ASSY., RIGHT FR., ................................................ 145201-GT4-691 BODY, CALIPER FR................................................................ 145203-MG3-016 PLUG, PIN............................................................................... 245215-KA3-732 PIN, HANGER ......................................................................... 245216-166-006 WASHER, WAVE..................................................................... 145250-KRY-901 CALIPER SUB ASSY., R FR.................................................. 145290-KGB-611 BRKT. SUB ASSY., R FR. CALIPER...................................... 190155- KY4-900 BOLT, FLANGE, 8 X 25........................................................... 2123456789101112131415166
  55. 55. Service Item F.R.T. Ref. Part No. Description Reqd. No./Model(KARIZMA)12345678910111213141516171842704-MER-D00 WEIGHT, BALANCE 10.................................................................... 142705-MER-D00 WEIGHT, BALANCE 20.................................................................... (1)42706-MER-D00 WEIGHT, BALANCE 30.................................................................... (1)42712-KFN-850 TUBE, TYRE .................................................................................... 144301-KPL-900 AXLE, FRONT WHEEL.................................................................... 144311-KRY-900 COLLAR, FR. WHEEL SIDE ............................................................ 144601-AAP-H00 WHEEL, FRONT (NH-303 M) .......................................................... 144601-AAP-H00 WHEEL, FRONT (NH-303 M) .......................................................... 144620-400-000 COLLAR, FRONT DISTANCE.......................................................... 144680-410-000 RETAINER GEAR BOX ................................................................... 144711-KFN-850R TYRE FR., 2.75 X 18-42P................................................................ 144800-KRC-910 GEAR BOX ASSY. SPDMT.............................................................. 144803-150-000 BUSH PINION.................................................................................. 144804-KFN-850 GEAR SPDMT.................................................................................. 144805-150-010 PINION SPDMT ............................................................................... 144807-001-000 WASHER GEAR BOX PINION ........................................................ 144809-170-000 WASHER SPDMT GEAR ................................................................ 145251-KRY-971 DISC, FRONT BRAKE ..................................................................... 190105-KL8-741 BOLT, FR. DISK, 8 X 24................................................................... 590306-KF0-000 NUT. FLANGE, 12MM...................................................................... 123F - 9FRONT WHEELF.R* AXLE, FR. WHEEL............................... 0.3* GEAR BOX ASSY., SPDMT .................* TUBE, TYRE ........................................ 0.9* TYRE, FR. ............................................* COLLAR, FR. AXLE DISTANCE .......... 0.4* DISC, FR. BRAKE................................* BEARING, RADIAL BALL.....................(ADD. 0.1 FOR EACH)* WHEEL FRONT ...................................341112141386157151212121216216910
  56. 56. Service Item F.R.T. Ref. Part No. Description Reqd. No./Model(KARIZMA)192021222390755-229-000 OIL SEAL, 21 X 37 X 07................................................................... 191256-096-650 OIL SEAL, 4.8 X 14.5 X 4................................................................. 191258-KEJ-900 DUST SEAL, 40 X 50 X 5................................................................. 193700-05020-0A SCREW, OVAL, 5 X 20 .................................................................... 296150-63010-10 BEARING, BALL RADIAL, 6301(UU)............................................... 223F - 9FRONT WHEELF.R* AXLE, FR. WHEEL............................... 0.3* GEAR BOX ASSY., SPDMT .................* TUBE, TYRE ........................................ 0.9* TYRE, FR. ............................................* COLLAR, FR. AXLE DISTANCE .......... 0.4* DISC, FR. BRAKE................................* BEARING, RADIAL BALL.....................(ADD. 0.1 FOR EACH)* WHEEL FRONT ...................................341112141386157151212121216216910
  57. 57. Service Item F.R.T. Ref. Part No. Description Reqd. No./Model(KARIZMA)42313-KRY-930 COLLAR, RR. BRAKE PANEL SIDE................................................ 143100-KRY-930 PANEL COMP., RR BRAKE ............................................................. 143141-KTC-900 CAM, RR., BRAKE ........................................................................... 143145-149-000 INDICATOR, RR BRAKE................................................................. 143410-KRY-930 ARM, RR BRAKE ............................................................................. 143434-ME1-670 RUBBER, STOPPER ARM............................................................... 143125-KRP-981 SHOE COMP., BRAKE..................................................................... (2)45133-KCC-900 SPRING, FR. BRAKE SHOE............................................................ 245134-250-000 BRAKE CAM, DUST SEAL .............................................................. 190301-473-000 NUT, U, 6 MM................................................................................... 190505-425-000 WASHER, 8 MM............................................................................... 192811-10000 BOLT A, BRAKE STOPPER............................................................ 194001-08000-0S NUT, HEX, 8 MM .............................................................................. 194201-20150 PIN, SPLIT, 2X15 MM....................................................................... 195701-06035-00 BOLT, FLANGE, 6X35 ...................................................................... 112345678910111213141566F - 10REAR BRAKE PANELRF.15101591214131162377843*PANEL COMP., RR. BRAKE................. 0.5* SHOE COMP., BRAKE......................... 0.4(ONE OR ALL)* ARM, RR. BRAKE ................................ 0.1(INC. RELATIVE PART)
  58. 58. 12345678910111213141516171841201-KRY-900 SPROKET, FINAL DRIVEN (40 T).................................................... 141241-KSP-900 DAMPER, REAR WHEEL................................................................. 442301-KRY-900 AXLE, REAR WHEEL....................................................................... 142303-KRY-900 SLEEVE, REAR AXLE...................................................................... 142311-KRY-930 COLLAR, REAR WHEEL SIDE ........................................................ 142601-AAP-H31 WHEEL COMP. REAR...................................................................... 142611-KRY-931 FLANGE FINAL DRIVEN.................................................................. 142620-KSP-900 COLLAR, REAR AXLE DISTANCE................................................... 142704-MER-D00 WEIGHT, BALANCE, 10 ................................................................... 142705-MER-D00 WEIGHT, BALANCE, 20 ................................................................... (1)42706-MER-D00 WEIGHT, BALANCE, 30 ................................................................... (1)42711-KFN-850R TYRE, REAR 100/90-18, 56P........................................................... 142712-KFN-850 TUBE, TYRE .................................................................................... 190304-KCS-920 NUT, U 10 MM................................................................................. 490504-KFN-850 WASHER PLAIN 22 MM................................................................... 190504-KR3-000 WASHER REAR AXLE ..................................................................... 191253-KSP-901 DUST, SEAL, 30 X 47 X 8 ................................................................ 191352-KSP-900 O-RING 42 MM................................................................................. 192915-10025-0E BOLT, STUD, II 10 X 25.................................................................... 495020-15100 NUT, E STEM.................................................................................. 1* SPROCKET FINAL DRIVEN ................ 0.5* DAMPER, RR. WHEEL ........................ 0.4(ONE OR ALL)* AXLE, RR. WHEEL .............................. 0.3* SLEEVE, RR. AXLE ............................. 0.5* WHEEL COMP., REAR.........................* FLANGE, FINAL DRIVEN .................... 0.8* BEARING, BALL RADIAL.....................(ADD 0.1 FOR EACH)* TYRE, REAR........................................24Service Item F.R.T.No.Ref. Part No. Description Reqd. No./ModelKARIZMAF - 11REAR WHEELF.R15162471 12151338225189610142021917211711
  59. 59. 2519202196150-60050-10 BEARING, BALL RADIAL, 6005....................................................... 196150-60050-10 BEARING, BALL RADIAL, 6005....................................................... 196150-63020-10 BEARING, BALL RADIAL, 6302(UU) ............................................... 1* SPROCKET FINAL DRIVEN ................ 0.5* DAMPER, RR. WHEEL ........................ 0.4(ONE OR ALL)* AXLE, RR. WHEEL .............................. 0.3* SLEEVE, RR. AXLE ............................. 0.5* WHEEL COMP., REAR.........................* FLANGE, FINAL DRIVEN .................... 0.8* BEARING, BALL RADIAL.....................(ADD 0.1 FOR EACH)* TYRE, REAR........................................Service Item F.R.T.No.Ref. Part No. Description Reqd. No./ModelKARIZMAF - 11REAR WHEELF.R15162471 12151338225189610142021917211711
  60. 60. 123456789101112131464300-KRY-960 SET, COWL UNDER ............................................................... 164311-KRY-960 STAY COMP. R UNDER COWL............................................. 164317-KRY-960 HEAT GUARD, UNDER COWL .............................................. 164411-KRY-960 STAY COMP. L. UNDER COWL ............................................. 17711A-ML7-920 LOCK ASSY., SEAT ................................................................ 177156-KRY-900 CABLE SEAT LOCK ............................................................... 177160-KRY-900 COVER SEAT LOCK CABLE.................................................. 177200-KRY-860 SEAT COMP., DOUBLE.......................................................... 17720A-KRY-860 COVER, SEAT COMP., DOUBLE ........................................... 177204-KCC-900 RUBBER, A SEAT SETTING................................................. 277205-286-000 RUBBER, B SEAT SETTING................................................. 277206-KFN-850 RUBBER, SEAT CUSHION .................................................... 277211-KCC-900 CUSHION, SEAT .................................................................... 177215-KRY-860ZA SET, R. RR COWL (BLACK)................................................... 177215-KRY-860ZB SET, R. RR COWL (SPORTS RED) ....................................... 177215-KRY-860ZC SET, R. RR COWL (PEARL FADELESS WHITE)................... 177215-KRY-860ZD SET, R. RR COWL (MOON YELLOW).................................... 177215-KRY-860ZE SET, R. RR COWL (EBONY GREY ME)................................. 1* LOCK ASSY., SEAT.............................. 0.5* CABLE, SEAT LOCK............................ 0.2* SEAT COMP., DOUBLE ....................... 0.1* SET, R/L RR. COWL ............................ 0.2(ADD 0.1 FOR EACH)* SET, CENTER RR. COWL ................... 0.231F - 12SEAT ASSY./COWL REARFR.Service Item F.R.T. Ref. Part No. Description Reqd. No./Model(KARIZMA)1iur mmeiur mme23576191919192420232318162318141920191719 22221512121111891010132 25264321
  61. 61. 15161718192021222324252677220-KY6-000 HOOK, SEAT CATCH.............................................................. 177225-KRY-860ZA SET, L. RR COWL (BLACK).................................................... 177225-KRY-860ZB SET, L. RR COWL (SPORTS RED) ........................................ 177225-KRY-860ZC SET, L. RR COWL (PEARL FADELESS WHITE).................... 177225-KRY-860ZD SET, L. RR COWL (MOON YELLOW) .................................... 177225-KRY-860ZE SET, L. RR COWL (EBONY GREY ME) ................................. 177280-AAP-H60ZA SET, CENTRE RR COWL (BLACK)........................................ 177280-AAP-H60ZB SET, CENTRE RR COWL (SPORTS RED) ............................ 177280-AAP-H60ZC SET, CENTRE RR COWL (PEARL FADELESS WHITE)........ 177280-AAP-H60ZD SET, CENTRE RR COWL (MOON YELLOW)......................... 177280-AAP-H60ZE SET, CENTRE RR COWL (EBONY GREY ME)...................... 190101-087-720 SCREW, HEAD LIGHT SET.................................................... 290101-GE0-000 SCREW, HINGE PATCH ......................................................... 790102-GB2-720 SCREW, PAN, 5 X 16.............................................................. 290105-KRY-860 BOLT SPECIAL 6 X 22............................................................ 190107-GZ4-670 BOLT, BREAK OFF ................................................................. 290320-GC3-000 NUT, SPRING, 5 MM............................................................... 495701-06012-00 BOLT, FLANGE, 6 X 12........................................................... 195701-08012-07 BOLT, FLANGE, 8 X 12........................................................... 195701-08025-07 BOLT, FLANGE, 8 X 25........................................................... 132* LOCK ASSY., SEAT.............................. 0.5* CABLE, SEAT LOCK............................ 0.2* SEAT COMP., DOUBLE ....................... 0.1* SET, R/L RR. COWL ............................ 0.2(ADD 0.1 FOR EACH)* SET, CENTER RR. COWL ................... 0.2F - 12SEAT ASSY./COWL REARFR.Service Item F.R.T. Ref. Part No. Description Reqd. No./Model(KARIZMA)1iur mmeiur mme23576191919192420232318162318141920191719 22221512121111891010132 25264321
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