In de technologische industrie worden dagelijks onderdelen gereinigd om corrosie te verwijderen of corrosie en slijtage te vermijden. Naast het reinigen moeten onderdelen die door corrosie of slijtage aangetast zijn vakkundig hersteld worden om ze terug te kunnen gebruiken. Deze studiedag belicht de beide groepen van bewerkingen en presenteert een aantal praktische cases. Hierbij zullen recente innovatieve technieken aan bod komen die problemen op het vlak van reinigen en herstellen succesvol hebben opgelost. - Droogijsstralen
1. 1
ALPHA, leverancier van:
machines voor industriële reiniging
machines voor het verbinden van kunststoffen
productie droogijs
Sirris, Antwerpen
18 november 2015
2. 2
ALPHA bvba
- exclusieve verdeler
- machines voor de industrie
- in Benelux
- testlabo, showroom & werkplaats
ARTIMPEX nv
- producent
- droogijs straalmachines &
droogijs productie machines
- 90% export via verdelers
- R&D, assemblage & service
Kleimoer 2 en 3, 9030 GENT
3. 3
• Ultrasoon lassen
• Hoogfrequent lassen
• Thermisch lassen
• Ultrasoon reinigen (OEM)
• Lagedruk reinigen
• Ultrasoon zeef reinigen
• Droogijs reinigen
ARTIMPEX nv
(overgenomen in ‘00)
ALPHA
zoekt de beste methode en
levert machines voor de industrie
Afd 2: Verbindingstechnologie
Afd 3: Droogijs productie
Afd 1: Procestechnologie
• stralen
• koelen, krimpen, CO2, …
5. ARTIMPEX company
ARTIMPEX is renowned for in-house R & D and supplying customers with quality performance
equipment at a competitive price.
Sales is organised through certified partners. These partners are distributors or agents and are
experienced professionals who advise, demonstrate and provide after sale service.
The CRYONOMIC® cleaning technique is developed in Belgium and is used throughout the world.
With a world-wide team of 60 persons we will be happy to introduce our process to your company.
EUROPE
Morocco
Russia
6. CRYONOMIC® machines
CRYONOMIC® is the registered trade name of the company ARTIMPEX.
ARTIMPEX N.V. is a privately owned company and was established in 1978 and
manufactures patented Dry Ice Cleaning Equipment.
Milestones:
• 1992: 1st one in Europe building dry ice blasting machines
• 1993: 1st one in the world with full remote control on the gun
• 1996: 1st one in the world with air volume control
• 2001: 1st one in the world building machines that work with 1 and 2 hose guns
• 2003: 1st one in the world with integrated gun light
• 2008: launch of the new patented COB one hose machine
• 2012: launch of the COMBI machine that blasts
dry ice with one or two hose systems
and blasts abrasives with dry ice
Our goal is to be your 1st choice!
7. Principle of dry ice cleaning
contaminant
substrate
contaminant =
only waste!
substrate =
clean and
not damaged
1. Thermo-shock effect
2. Explosion lifting force
Link to animation:
CRYONOMIC technology (flash)
9. Process of dry ice cleaning
Alternative: bundle of air/N2
Link to animation:
CRYONOMIC
blasting (flash)
10. Applications
Sorted by Job (in this presentation):
• Mould cleaning
• Production line cleaning (in line)
• Machine maintenance (off line)
• Paint/Ink stripping (+dry ice/grit blasting)
• Glue removal
• Removing carbon deposit
• Deburring
• Various other
Sorted by Industry (see www.cryonomic.com):
• Automotive & Aerospace Industry
• Chemical Industry
• Construction & Renovation
• Electric power
• Food
• Metal processing
• Plastic & Rubber industry
• Printing
• Robotisation (see further)
• Various
11. Mould Cleaning in metal foundries:
Before:
sandblasting in 8 hours
& damage to sharp edges
Now:
dry ice blasting in 10 minutes !
& with no damage !
12. Mould Cleaning in plastic industry:
Removal of epoxy from aluminum moulds,
thermoplastic from steel moulds & extruders, etc!
19. Paint stripping
from wood, stone, steel, …
Removing paint without damaging
underground of wood, the primer paint,
marble, glass, metal parts, ...
with dry ice
from wood, stone, steel, …
20. Paint stripping with dry ice and a fraction of abrasives
Removing paint, rust, ….
& increase steel
roughness
Is possible when adding a
little bit abrasives to the
dry ice pellets
(uses 5% of abrasives
compared to traditional
sandblasting)
23. Removing carbon deposits from welding robots:
Before:
Pneumatic hammer
Now:
Dry ice to remove
welding slag from
electrodes, robots, etc
24. Removing carbon deposit
Renovation after fire, cleanup of Toll station on high ways, reconditioning of motor blocks
Clean up of Power Plant Generators
Removal of asphalt
26. Various other jobs
Cleaning LIVE electrical installations!
Asbestos and Nuclear decontamination
without generating expensive waste!
Cleaning processing equipment,
statues, etc
32. Dry ice pelletisers
Characteristics of the new CIP-5 series
• Rated Output: Up to 300 kg/h of high density dry ice pellets
• Supply Liquid CO2 Pressure: 16 - 21 bar storage tank at
17.5 bar
• Supply Liquid CO2 Pipe: ¾” ID
• Drive: Hydraulic – silent motor!
• Intellegent Action due to Pressure Profile
(<> at CIP4 with only error repporting)
• Electrical power supply: 400V/50Hz /3Ph+Earth
• Controls: touch screen PLC
• User interface with different levels/password
• Oil entirely seperated from dry ice
• Good price per kg dry ice!
Dry ice of 3, 10, 16 mm
CIP-5L pelletisers
in production >