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Revision: A • Printed in Germany
PARTS MANUAL
GPC2000 SL SERIES
Order Number: 812722-006
I
Printed in Germany
TABLE OF CONTENT
III
M1.0-0000-000III
III
TABLE OF CONTENT
GPC2000 SL 10/2005 • Printed in Germany MP-IDX-6620
Table of Content
INTRODUCTION PAGE SERIAL NR. CUT REV.
General ................................................................................. 3
COVERS PAGE SERIAL NR. CUT REV.
Covers................................................................................... 6, 8, 10
Castor Wheel ........................................................................ 12
Load Wheel ........................................................................... 14
HYDRAULIC PAGE SERIAL NR. CUT REV.
Tube-/Hose Layout ................................................................ 18, 20
Pump Motor and Pump ......................................................... 22
DRIVE UNIT PAGE SERIAL NR. CUT REV.
Drive Unite ............................................................................ 26
Gearbox................................................................................. 28, 30
Drive Motor ........................................................................... 32
Knuckel ................................................................................. 34, 36
ELECTRIC PAGE SERIAL NR. CUT REV.
Contactor Panel..................................................................... 40
Steering Controller GPC2040S ............................................. 42
Drive Board ........................................................................... 44
Contactor/Traction ................................................................. 46
Contactor/Pump .................................................................... 48
Quick Pic GPC2040S............................................................ 50
Accelerator Switch GPC2040S ............................................. 52
Lift/Lower and Horn GPC2040S ............................................ 54
Control Handle ...................................................................... 56
Handle ................................................................................... 58, 60
Foot Brake ............................................................................. 62
Platform ................................................................................. 64
Switch ................................................................................... 66
Battery Connector/Emergency Disconnector ....................... 68
Dash Board ........................................................................... 70
Steer Indicator GPC2040S.................................................... 72
BRAKE SYSTEM PAGE SERIAL NR. CUT REV.
Brake..................................................................................... 76
STEERING PAGE SERIAL NR. CUT REV.
Steering GPC2040S .............................................................. 80
Steer Motor GPC2040S ........................................................ 82
Steering GPC2040S .............................................................. 84, 86
Steering Column.................................................................... 88
MAST-/LIFT STRUCTURE PAGE SERIAL NR. CUT REV.
Lift Structure ......................................................................... 92
Guard Rail ............................................................................. 94
Yoke ...................................................................................... 96
CYLINDER PAGE SERIAL NR. CUT REV.
Lift Cylinder ........................................................................... 100
Free Lift Cylinder................................................................... 102
IV
M1.0-0000-000IV
IV
TABLE OF CONTENT
GPC2000 SL 10/2005 • Printed in Germany
MP-IDX-6620
CABIN/PLATFORM PAGE SERIAL NR. CUT REV.
Platform ................................................................................. 106, 108, 110
MISCELLANEOUS SERVICE INF. PAGE SERIAL NR. CUT REV.
Labels and Decals................................................................. 114
1
Printed in Germany
INTRODUCTION
3
M1.0-0000-0003
3
INTRODUCTION
GPC2000 SL 10/2005 • Printed in Germany M/P-ITD-6620
Important customer information
To ensure the safety of the truck, you, the customer,
must only carry out maintenance and repairs as
stipulated in the operator manual.
Any additional work must be performed by Crown
authorised service technicians. Authorised service
technicians have the required expertise and up-to-date
service information.
If you wish to have your own technicians trained, please
contact Crown for relevant training courses.
Subsequent Attachments and Modifications
made to the Truck
DANGER!
Any proposed modification which would
alter the original condition of the truck
when delivered, must first be assessed and
approved in writing by Crown Gabelstapler
GmbH.
● The net weight and position of
attachments may considerably affect the
capacity and other truck characteristics.
● Changing the electrical system or adding
electrically operated components may
result in operating faults.
Modifications which have not been assessed may
result in fatal accidents!
Ordering Spare Parts
Spare parts can be ordered by quoting:
● The truck specification number
● The truck model number
● The truck serial number
This information can be found on the truck's data plate.
Only if this information is provided can the order be
processed quickly, correctly and reliably.
Please refer to the Technical Specifications Sheet for the
utilisable loads, technical data and dimensions for this
series. Brochures can be obtained from your CROWN
dealer or from the following address:
CROWN Gabelstapler GmbH & CoKG
Moosacher Str. 52
80809 Munich
GERMANY
Tel.: +49 (0)89 / 93 002 -0
Fax: +49 (0)89 / 93 002 -175 oder 133
4
M1.0-0000-0004
4
INTRODUCTION
GPC2000 SL 10/2005 • Printed in Germany
M/P-ITD-6620
Model-Number
This manual describes the maintenance and repairs for the following truck versions:
GPC2040
GPC2040S
5
Printed in Germany
COVERS
COVERS
COVERS 1 - 2
6
GPC2000 SL 10/2005 • Printed in Germany
COVERS 1 - 2
M0105
1
5
4
2
3
3
3
3
6
7
8
9
1 0
11
12
13
14
15 16
17
18
19
20
21
21
22
22
23
24
25
MP-1.1-6620
COVERS
COVERS 1 - 2
7
GPC2000 SL 10/2005 • Printed in Germany
INDEX PART NUMBER PART NAME NUMBER REQUIRED
* To select appropriate part number, refer to truck data number.
The truck data number represents truck features.
Refer to Introduction.
1 . . . . . . . . . . . . . . . . . 813411-002-01 . . . . . . . Cover
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
055055-003. . . . . . . . . . Prorection. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
804307 . . . . . . . . . . . . . Lock
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
803695 . . . . . . . . . . . . . Key. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
2 . . . . . . . . . . . . . . . . . 813411-001-01 . . . . . . . Cover
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
055055-003. . . . . . . . . . Prorection. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
804307 . . . . . . . . . . . . . Lock
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
803695 . . . . . . . . . . . . . Key. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
3 . . . . . . . . . . . . . . . . . 804862 . . . . . . . . . . . . . Buffer
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
4 . . . . . . . . . . . . . . . . . 804338 . . . . . . . . . . . . . Battery Lock. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
5 . . . . . . . . . . . . . . . . . 050007-035. . . . . . . . . . Screw. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
6 . . . . . . . . . . . . . . . . . 050008-034. . . . . . . . . . Nut
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
7 . . . . . . . . . . . . . . . . . 804952 . . . . . . . . . . . . . Holder
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
8 . . . . . . . . . . . . . . . . . 050068-003. . . . . . . . . . Nut
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
050025-009. . . . . . . . . . Screw. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
9 . . . . . . . . . . . . . . . . . 804652 . . . . . . . . . . . . . Mushroom
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
10 . . . . . . . . . . . . . . . . . 051057-006. . . . . . . . . . Spring. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
11 . . . . . . . . . . . . . . . . . 050009-025. . . . . . . . . . Washer. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
12 . . . . . . . . . . . . . . . . . 050008-030. . . . . . . . . . Nut
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
13 . . . . . . . . . . . . . . . . . 804277 . . . . . . . . . . . . . Pin Drift
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
050011-004. . . . . . . . . . Washer. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . AR
050000-009. . . . . . . . . . Pin
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
14 . . . . . . . . . . . . . . . . . 804207 . . . . . . . . . . . . . Roller
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
15 . . . . . . . . . . . . . . . . . 804681 . . . . . . . . . . . . . Bearing Ball
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12
16 . . . . . . . . . . . . . . . . . 804208 . . . . . . . . . . . . . Roller Axle
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
17 . . . . . . . . . . . . . . . . . 804432 . . . . . . . . . . . . . Battery Connector Assembly (Anderson + 18 & 19)
. . . . . . . . . . . . . . . . . 1
803673 . . . . . . . . . . . . . Battery Connector (Anderson)
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
803649 . . . . . . . . . . . . . Battery Connector Assembly (Schaltbau + 18 & 19)
. . . . . . . . . . . . . . . . . 1
803546-001 . . . . . . . . . . Battery Connector (Schaltbau). . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
18 . . . . . . . . . . . . . . . . . . . . 052050-023 . . . . . . . . . . Power Cable (B+/Anderson). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
052050-081 . . . . . . . . . . Power Cable (B+/Schaltbau)
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
801988-004 . . . . . . . . . . Hose Guard (Schaltbau). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
19 . . . . . . . . . . . . . . . . . . . . 052050-022 . . . . . . . . . . Power Cable (B-/Anderson)
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
052050-080 . . . . . . . . . . Power Cable (B-/Schaltbau). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
801988-004 . . . . . . . . . . Hose Guard (Schaltbau). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
20 . . . . . . . . . . . . . . . . . 804303 . . . . . . . . . . . . . Cover
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
806506 . . . . . . . . . . . . . Clamp. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
050008-024. . . . . . . . . . Nut
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
21 . . . . . . . . . . . . . . . . . 804863 . . . . . . . . . . . . . Nut
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
22 . . . . . . . . . . . . . . . . . 050071-036. . . . . . . . . . Screw. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
23 . . . . . . . . . . . . . . . . . 804423-001-01 . . . . . . . Support
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
050068-003. . . . . . . . . . Nut
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
MP-1.1-6620
COVERS
COVERS 1 - 2
8
GPC2000 SL 10/2005 • Printed in Germany
COVERS 1 - 2
M0105
1
5
4
2
3
3
3
3
6
7
8
9
1 0
11
12
13
14
15 16
17
18
19
20
21
21
22
22
23
24
25
MP-1.1-6620
COVERS
COVERS 1 - 2
9
GPC2000 SL 10/2005 • Printed in Germany
INDEX PART NUMBER PART NAME NUMBER REQUIRED
* To select appropriate part number, refer to truck data number.
The truck data number represents truck features.
Refer to Introduction.
24 . . . . . . . . . . . . . . . . . 804423-002-01 . . . . . . . Support
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
050068-003. . . . . . . . . . Nut
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
25 . . . . . . . . . . . . . . . . . 804414-001. . . . . . . . . . Cover
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
804209-001. . . . . . . . . . Battery Roller (included 14 - 15)
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
053002-001. . . . . . . . . . Grease
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . AR
804209-002. . . . . . . . . . Battery Roller (included 14 - 15/Freezer/Corrosion)
. . . . . . . . . . . . . . . . . 6
053002-005. . . . . . . . . . Grease (Freezer/Corrosion). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . AR
MP-1.1-6620
COVERS
COVERS 2 - 2
10
GPC2000 SL 10/2005 • Printed in Germany
COVERS 2 - 2
M0106
6
1
2
3
4
5
7
8
9
10
11
12
13
14
15
16
17
MP-1.1-6620
COVERS
COVERS 2 - 2
11
GPC2000 SL 10/2005 • Printed in Germany
INDEX PART NUMBER PART NAME NUMBER REQUIRED
* To select appropriate part number, refer to truck data number.
The truck data number represents truck features.
Refer to Introduction.
1 . . . . . . . . . . . . . . . . . 804299-002. . . . . . . . . . Cover
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
2 . . . . . . . . . . . . . . . . . 804829-001. . . . . . . . . . Mat. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
053050-010. . . . . . . . . . Adhesive
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . AR
3 . . . . . . . . . . . . . . . . . 804335 . . . . . . . . . . . . . Battery Latch
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
4 . . . . . . . . . . . . . . . . . 804341 . . . . . . . . . . . . . Stop
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
5 . . . . . . . . . . . . . . . . . 050071-034. . . . . . . . . . Screw. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
050009-020. . . . . . . . . . Washer. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
6 . . . . . . . . . . . . . . . . . 050006-024. . . . . . . . . . Screw. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
050008-015. . . . . . . . . . Nut
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
7 . . . . . . . . . . . . . . . . . 051064-001. . . . . . . . . . Spring. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
8 . . . . . . . . . . . . . . . . . 804804 . . . . . . . . . . . . . Shaft. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
9 . . . . . . . . . . . . . . . . . 050001-013. . . . . . . . . . Pin
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
10 . . . . . . . . . . . . . . . . . 051064-002. . . . . . . . . . Spring. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
11 . . . . . . . . . . . . . . . . . 050008-026. . . . . . . . . . Nut
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
12 . . . . . . . . . . . . . . . . . 804653 . . . . . . . . . . . . . Latch
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
13 . . . . . . . . . . . . . . . . . 050006-032. . . . . . . . . . Screw. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
14 . . . . . . . . . . . . . . . . . 804416-001. . . . . . . . . . Cover/Battery. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
050003-016. . . . . . . . . . Screw. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
050008-010. . . . . . . . . . Nut
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
804916 . . . . . . . . . . . . . Washer (tapered). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
050009-020. . . . . . . . . . Washer. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10
15 . . . . . . . . . . . . . . . . . 050006-024. . . . . . . . . . Screw. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
053050-006. . . . . . . . . . Adhesive Locking. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . AR
16 . . . . . . . . . . . . . . . . . 804864 . . . . . . . . . . . . . Buffer
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
17 . . . . . . . . . . . . . . . . . 050003-014. . . . . . . . . . Screw. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
050009-007. . . . . . . . . . Washer. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
050008-010. . . . . . . . . . Nut
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
MP-1.1-6620
COVERS
CASTOR WHEEL
12
GPC2000 SL 10/2005 • Printed in Germany
CASTOR WHEEL
MP-6620-001
MP-1.5-6620
COVERS
CASTOR WHEEL
13
GPC2000 SL 10/2005 • Printed in Germany
INDEX PART NUMBER PART NAME NUMBER REQUIRED
* To select appropriate part number, refer to truck data number.
The truck data number represents truck features.
Refer to Introduction.
0 . . . . . . . . . . . . . . . . . 804698-001. . . . . . . . . . Caster Wheel Assembly. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
804698-002. . . . . . . . . . Caster Wheel Assembly (Freezer/Corrosion)
. . . . . . . . . . . . . . . . . . . . . . 1
1 . . . . . . . . . . . . . . . . . . . . 050008-038 . . . . . . . . . . Nut
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
2 . . . . . . . . . . . . . . . . . . . . 804638 . . . . . . . . . . . . . Cap. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
3 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Support. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
4 . . . . . . . . . . . . . . . . . . . . 804818 . . . . . . . . . . . . . Adjusting Screw
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
5 . . . . . . . . . . . . . . . . . . . . 050008-024 . . . . . . . . . . Nut
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
6 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Variable-pitch
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
7 . . . . . . . . . . . . . . . . . . . . 054002-031 . . . . . . . . . . O-Ring
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
8 . . . . . . . . . . . . . . . . . . . . 055018-002 . . . . . . . . . . Bearing Ball
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
9 . . . . . . . . . . . . . . . . . . . . 804135 . . . . . . . . . . . . . Housing
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
10 . . . . . . . . . . . . . . . . . . . . 055056-002 . . . . . . . . . . Bearing Ball
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
11 . . . . . . . . . . . . . . . . . . . . 804154 . . . . . . . . . . . . . Washer. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
12 . . . . . . . . . . . . . . . . . . . . 804093 . . . . . . . . . . . . . Top Bearing
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
13 . . . . . . . . . . . . . . . . . . . . 050008-075 . . . . . . . . . . Nut
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
14 . . . . . . . . . . . . . . . . . . . . 050001-046 . . . . . . . . . . Pin
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
15 . . . . . . . . . . . . . . . . . . . . 812024 . . . . . . . . . . . . . Caster Wheel Assembly. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
812015. . . . . . . . . . . . . .Caster Wheel
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
055002-006 . . . . . . . . . .Bearing Ball
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
812016. . . . . . . . . . . . . .Spacer
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
16 . . . . . . . . . . . . . . . . . . . . 050009-023 . . . . . . . . . . Washer. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
17 . . . . . . . . . . . . . . . . . . . . 812020 . . . . . . . . . . . . . Axle
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
18 . . . . . . . . . . . . . . . . . . . . 812021 . . . . . . . . . . . . . Screw
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
19 . . . . . . . . . . . . . . . . . . . . 812016 . . . . . . . . . . . . . Nut
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
804134 . . . . . . . . . . . . . Support Assembly (included 3 - 6)
. . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
053002-001 . . . . . . . . . . Grease
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . AR
053002-005 . . . . . . . . . . Grease (Freezer/Corrosion)
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . AR
MP-1.5-6620
COVERS
LOAD WHEEL
14
GPC2000 SL 10/2005 • Printed in Germany
LOAD WHEEL
MP-6620-002
MP-1.5-6620
COVERS
LOAD WHEEL
15
GPC2000 SL 10/2005 • Printed in Germany
INDEX PART NUMBER PART NAME NUMBER REQUIRED
* To select appropriate part number, refer to truck data number.
The truck data number represents truck features.
Refer to Introduction.
1 . . . . . . . . . . . . . . . . . 054011-006. . . . . . . . . . Grease Nipple
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
2 . . . . . . . . . . . . . . . . . 804665 . . . . . . . . . . . . . Bushing
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
3 . . . . . . . . . . . . . . . . . 050009-023. . . . . . . . . . Washer. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . AR
4 . . . . . . . . . . . . . . . . . 815364 . . . . . . . . . . . . . Rocker
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
5 . . . . . . . . . . . . . . . . . 050000-015. . . . . . . . . . Pin
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
6 . . . . . . . . . . . . . . . . . 808984 . . . . . . . . . . . . . Wheel. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
7 . . . . . . . . . . . . . . . . . 806507 . . . . . . . . . . . . . Shaft. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
8 . . . . . . . . . . . . . . . . . 815361 . . . . . . . . . . . . . Washer. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . AR
9 . . . . . . . . . . . . . . . . . 815352 . . . . . . . . . . . . . Shaft. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
10 . . . . . . . . . . . . . . . . . 815363 . . . . . . . . . . . . . Wheel. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
11 . . . . . . . . . . . . . . . . . 050000-023. . . . . . . . . . Pin
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
MP-1.5-6620
Thank you very much for
your reading. Please Click
Here. Then Get COMPLETE
MANUAL. NO WAITING
NOTE:
If there is no response to
click on the link above,
please download the PDF
document first and then
click on it.
17
Printed in Germany
HYDRAULIC
HYDRAULIC
TUBE / HOSE LAYOUT
18
GPC2000 SL 10/2005 • Printed in Germany
tube / hose layout
MP-6620-014
MP-2.1-6620

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Crown gpc2000 sl series lift truck parts catalogue manual

  • 1. Revision: A • Printed in Germany PARTS MANUAL GPC2000 SL SERIES Order Number: 812722-006
  • 3. III M1.0-0000-000III III TABLE OF CONTENT GPC2000 SL 10/2005 • Printed in Germany MP-IDX-6620 Table of Content INTRODUCTION PAGE SERIAL NR. CUT REV. General ................................................................................. 3 COVERS PAGE SERIAL NR. CUT REV. Covers................................................................................... 6, 8, 10 Castor Wheel ........................................................................ 12 Load Wheel ........................................................................... 14 HYDRAULIC PAGE SERIAL NR. CUT REV. Tube-/Hose Layout ................................................................ 18, 20 Pump Motor and Pump ......................................................... 22 DRIVE UNIT PAGE SERIAL NR. CUT REV. Drive Unite ............................................................................ 26 Gearbox................................................................................. 28, 30 Drive Motor ........................................................................... 32 Knuckel ................................................................................. 34, 36 ELECTRIC PAGE SERIAL NR. CUT REV. Contactor Panel..................................................................... 40 Steering Controller GPC2040S ............................................. 42 Drive Board ........................................................................... 44 Contactor/Traction ................................................................. 46 Contactor/Pump .................................................................... 48 Quick Pic GPC2040S............................................................ 50 Accelerator Switch GPC2040S ............................................. 52 Lift/Lower and Horn GPC2040S ............................................ 54 Control Handle ...................................................................... 56 Handle ................................................................................... 58, 60 Foot Brake ............................................................................. 62 Platform ................................................................................. 64 Switch ................................................................................... 66 Battery Connector/Emergency Disconnector ....................... 68 Dash Board ........................................................................... 70 Steer Indicator GPC2040S.................................................... 72 BRAKE SYSTEM PAGE SERIAL NR. CUT REV. Brake..................................................................................... 76 STEERING PAGE SERIAL NR. CUT REV. Steering GPC2040S .............................................................. 80 Steer Motor GPC2040S ........................................................ 82 Steering GPC2040S .............................................................. 84, 86 Steering Column.................................................................... 88 MAST-/LIFT STRUCTURE PAGE SERIAL NR. CUT REV. Lift Structure ......................................................................... 92 Guard Rail ............................................................................. 94 Yoke ...................................................................................... 96 CYLINDER PAGE SERIAL NR. CUT REV. Lift Cylinder ........................................................................... 100 Free Lift Cylinder................................................................... 102
  • 4. IV M1.0-0000-000IV IV TABLE OF CONTENT GPC2000 SL 10/2005 • Printed in Germany MP-IDX-6620 CABIN/PLATFORM PAGE SERIAL NR. CUT REV. Platform ................................................................................. 106, 108, 110 MISCELLANEOUS SERVICE INF. PAGE SERIAL NR. CUT REV. Labels and Decals................................................................. 114
  • 6. 3 M1.0-0000-0003 3 INTRODUCTION GPC2000 SL 10/2005 • Printed in Germany M/P-ITD-6620 Important customer information To ensure the safety of the truck, you, the customer, must only carry out maintenance and repairs as stipulated in the operator manual. Any additional work must be performed by Crown authorised service technicians. Authorised service technicians have the required expertise and up-to-date service information. If you wish to have your own technicians trained, please contact Crown for relevant training courses. Subsequent Attachments and Modifications made to the Truck DANGER! Any proposed modification which would alter the original condition of the truck when delivered, must first be assessed and approved in writing by Crown Gabelstapler GmbH. ● The net weight and position of attachments may considerably affect the capacity and other truck characteristics. ● Changing the electrical system or adding electrically operated components may result in operating faults. Modifications which have not been assessed may result in fatal accidents! Ordering Spare Parts Spare parts can be ordered by quoting: ● The truck specification number ● The truck model number ● The truck serial number This information can be found on the truck's data plate. Only if this information is provided can the order be processed quickly, correctly and reliably. Please refer to the Technical Specifications Sheet for the utilisable loads, technical data and dimensions for this series. Brochures can be obtained from your CROWN dealer or from the following address: CROWN Gabelstapler GmbH & CoKG Moosacher Str. 52 80809 Munich GERMANY Tel.: +49 (0)89 / 93 002 -0 Fax: +49 (0)89 / 93 002 -175 oder 133
  • 7. 4 M1.0-0000-0004 4 INTRODUCTION GPC2000 SL 10/2005 • Printed in Germany M/P-ITD-6620 Model-Number This manual describes the maintenance and repairs for the following truck versions: GPC2040 GPC2040S
  • 9. COVERS COVERS 1 - 2 6 GPC2000 SL 10/2005 • Printed in Germany COVERS 1 - 2 M0105 1 5 4 2 3 3 3 3 6 7 8 9 1 0 11 12 13 14 15 16 17 18 19 20 21 21 22 22 23 24 25 MP-1.1-6620
  • 10. COVERS COVERS 1 - 2 7 GPC2000 SL 10/2005 • Printed in Germany INDEX PART NUMBER PART NAME NUMBER REQUIRED * To select appropriate part number, refer to truck data number. The truck data number represents truck features. Refer to Introduction. 1 . . . . . . . . . . . . . . . . . 813411-002-01 . . . . . . . Cover . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1 055055-003. . . . . . . . . . Prorection. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1 804307 . . . . . . . . . . . . . Lock . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1 803695 . . . . . . . . . . . . . Key. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1 2 . . . . . . . . . . . . . . . . . 813411-001-01 . . . . . . . Cover . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1 055055-003. . . . . . . . . . Prorection. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1 804307 . . . . . . . . . . . . . Lock . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1 803695 . . . . . . . . . . . . . Key. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1 3 . . . . . . . . . . . . . . . . . 804862 . . . . . . . . . . . . . Buffer . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6 4 . . . . . . . . . . . . . . . . . 804338 . . . . . . . . . . . . . Battery Lock. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2 5 . . . . . . . . . . . . . . . . . 050007-035. . . . . . . . . . Screw. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2 6 . . . . . . . . . . . . . . . . . 050008-034. . . . . . . . . . Nut . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2 7 . . . . . . . . . . . . . . . . . 804952 . . . . . . . . . . . . . Holder . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1 8 . . . . . . . . . . . . . . . . . 050068-003. . . . . . . . . . Nut . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2 050025-009. . . . . . . . . . Screw. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2 9 . . . . . . . . . . . . . . . . . 804652 . . . . . . . . . . . . . Mushroom . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1 10 . . . . . . . . . . . . . . . . . 051057-006. . . . . . . . . . Spring. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1 11 . . . . . . . . . . . . . . . . . 050009-025. . . . . . . . . . Washer. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1 12 . . . . . . . . . . . . . . . . . 050008-030. . . . . . . . . . Nut . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1 13 . . . . . . . . . . . . . . . . . 804277 . . . . . . . . . . . . . Pin Drift . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2 050011-004. . . . . . . . . . Washer. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . AR 050000-009. . . . . . . . . . Pin . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2 14 . . . . . . . . . . . . . . . . . 804207 . . . . . . . . . . . . . Roller . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6 15 . . . . . . . . . . . . . . . . . 804681 . . . . . . . . . . . . . Bearing Ball . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12 16 . . . . . . . . . . . . . . . . . 804208 . . . . . . . . . . . . . Roller Axle . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6 17 . . . . . . . . . . . . . . . . . 804432 . . . . . . . . . . . . . Battery Connector Assembly (Anderson + 18 & 19) . . . . . . . . . . . . . . . . . 1 803673 . . . . . . . . . . . . . Battery Connector (Anderson) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1 803649 . . . . . . . . . . . . . Battery Connector Assembly (Schaltbau + 18 & 19) . . . . . . . . . . . . . . . . . 1 803546-001 . . . . . . . . . . Battery Connector (Schaltbau). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18 . . . . . . . . . . . . . . . . . . . . 052050-023 . . . . . . . . . . Power Cable (B+/Anderson). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1 052050-081 . . . . . . . . . . Power Cable (B+/Schaltbau) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1 801988-004 . . . . . . . . . . Hose Guard (Schaltbau). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1 19 . . . . . . . . . . . . . . . . . . . . 052050-022 . . . . . . . . . . Power Cable (B-/Anderson) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1 052050-080 . . . . . . . . . . Power Cable (B-/Schaltbau). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1 801988-004 . . . . . . . . . . Hose Guard (Schaltbau). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1 20 . . . . . . . . . . . . . . . . . 804303 . . . . . . . . . . . . . Cover . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1 806506 . . . . . . . . . . . . . Clamp. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7 050008-024. . . . . . . . . . Nut . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7 21 . . . . . . . . . . . . . . . . . 804863 . . . . . . . . . . . . . Nut . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2 22 . . . . . . . . . . . . . . . . . 050071-036. . . . . . . . . . Screw. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2 23 . . . . . . . . . . . . . . . . . 804423-001-01 . . . . . . . Support . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1 050068-003. . . . . . . . . . Nut . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2 MP-1.1-6620
  • 11. COVERS COVERS 1 - 2 8 GPC2000 SL 10/2005 • Printed in Germany COVERS 1 - 2 M0105 1 5 4 2 3 3 3 3 6 7 8 9 1 0 11 12 13 14 15 16 17 18 19 20 21 21 22 22 23 24 25 MP-1.1-6620
  • 12. COVERS COVERS 1 - 2 9 GPC2000 SL 10/2005 • Printed in Germany INDEX PART NUMBER PART NAME NUMBER REQUIRED * To select appropriate part number, refer to truck data number. The truck data number represents truck features. Refer to Introduction. 24 . . . . . . . . . . . . . . . . . 804423-002-01 . . . . . . . Support . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1 050068-003. . . . . . . . . . Nut . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2 25 . . . . . . . . . . . . . . . . . 804414-001. . . . . . . . . . Cover . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1 804209-001. . . . . . . . . . Battery Roller (included 14 - 15) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6 053002-001. . . . . . . . . . Grease . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . AR 804209-002. . . . . . . . . . Battery Roller (included 14 - 15/Freezer/Corrosion) . . . . . . . . . . . . . . . . . 6 053002-005. . . . . . . . . . Grease (Freezer/Corrosion). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . AR MP-1.1-6620
  • 13. COVERS COVERS 2 - 2 10 GPC2000 SL 10/2005 • Printed in Germany COVERS 2 - 2 M0106 6 1 2 3 4 5 7 8 9 10 11 12 13 14 15 16 17 MP-1.1-6620
  • 14. COVERS COVERS 2 - 2 11 GPC2000 SL 10/2005 • Printed in Germany INDEX PART NUMBER PART NAME NUMBER REQUIRED * To select appropriate part number, refer to truck data number. The truck data number represents truck features. Refer to Introduction. 1 . . . . . . . . . . . . . . . . . 804299-002. . . . . . . . . . Cover . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1 2 . . . . . . . . . . . . . . . . . 804829-001. . . . . . . . . . Mat. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1 053050-010. . . . . . . . . . Adhesive . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . AR 3 . . . . . . . . . . . . . . . . . 804335 . . . . . . . . . . . . . Battery Latch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1 4 . . . . . . . . . . . . . . . . . 804341 . . . . . . . . . . . . . Stop . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1 5 . . . . . . . . . . . . . . . . . 050071-034. . . . . . . . . . Screw. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2 050009-020. . . . . . . . . . Washer. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2 6 . . . . . . . . . . . . . . . . . 050006-024. . . . . . . . . . Screw. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1 050008-015. . . . . . . . . . Nut . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1 7 . . . . . . . . . . . . . . . . . 051064-001. . . . . . . . . . Spring. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1 8 . . . . . . . . . . . . . . . . . 804804 . . . . . . . . . . . . . Shaft. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1 9 . . . . . . . . . . . . . . . . . 050001-013. . . . . . . . . . Pin . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2 10 . . . . . . . . . . . . . . . . . 051064-002. . . . . . . . . . Spring. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1 11 . . . . . . . . . . . . . . . . . 050008-026. . . . . . . . . . Nut . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1 12 . . . . . . . . . . . . . . . . . 804653 . . . . . . . . . . . . . Latch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1 13 . . . . . . . . . . . . . . . . . 050006-032. . . . . . . . . . Screw. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1 14 . . . . . . . . . . . . . . . . . 804416-001. . . . . . . . . . Cover/Battery. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1 050003-016. . . . . . . . . . Screw. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2 050008-010. . . . . . . . . . Nut . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2 804916 . . . . . . . . . . . . . Washer (tapered). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6 050009-020. . . . . . . . . . Washer. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10 15 . . . . . . . . . . . . . . . . . 050006-024. . . . . . . . . . Screw. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2 053050-006. . . . . . . . . . Adhesive Locking. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . AR 16 . . . . . . . . . . . . . . . . . 804864 . . . . . . . . . . . . . Buffer . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2 17 . . . . . . . . . . . . . . . . . 050003-014. . . . . . . . . . Screw. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2 050009-007. . . . . . . . . . Washer. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2 050008-010. . . . . . . . . . Nut . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2 MP-1.1-6620
  • 15. COVERS CASTOR WHEEL 12 GPC2000 SL 10/2005 • Printed in Germany CASTOR WHEEL MP-6620-001 MP-1.5-6620
  • 16. COVERS CASTOR WHEEL 13 GPC2000 SL 10/2005 • Printed in Germany INDEX PART NUMBER PART NAME NUMBER REQUIRED * To select appropriate part number, refer to truck data number. The truck data number represents truck features. Refer to Introduction. 0 . . . . . . . . . . . . . . . . . 804698-001. . . . . . . . . . Caster Wheel Assembly. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1 804698-002. . . . . . . . . . Caster Wheel Assembly (Freezer/Corrosion) . . . . . . . . . . . . . . . . . . . . . . 1 1 . . . . . . . . . . . . . . . . . . . . 050008-038 . . . . . . . . . . Nut . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4 2 . . . . . . . . . . . . . . . . . . . . 804638 . . . . . . . . . . . . . Cap. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1 3 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Support. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1 4 . . . . . . . . . . . . . . . . . . . . 804818 . . . . . . . . . . . . . Adjusting Screw . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1 5 . . . . . . . . . . . . . . . . . . . . 050008-024 . . . . . . . . . . Nut . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1 6 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Variable-pitch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1 7 . . . . . . . . . . . . . . . . . . . . 054002-031 . . . . . . . . . . O-Ring . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1 8 . . . . . . . . . . . . . . . . . . . . 055018-002 . . . . . . . . . . Bearing Ball . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1 9 . . . . . . . . . . . . . . . . . . . . 804135 . . . . . . . . . . . . . Housing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1 10 . . . . . . . . . . . . . . . . . . . . 055056-002 . . . . . . . . . . Bearing Ball . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1 11 . . . . . . . . . . . . . . . . . . . . 804154 . . . . . . . . . . . . . Washer. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2 12 . . . . . . . . . . . . . . . . . . . . 804093 . . . . . . . . . . . . . Top Bearing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1 13 . . . . . . . . . . . . . . . . . . . . 050008-075 . . . . . . . . . . Nut . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1 14 . . . . . . . . . . . . . . . . . . . . 050001-046 . . . . . . . . . . Pin . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1 15 . . . . . . . . . . . . . . . . . . . . 812024 . . . . . . . . . . . . . Caster Wheel Assembly. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1 812015. . . . . . . . . . . . . .Caster Wheel . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1 055002-006 . . . . . . . . . .Bearing Ball . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2 812016. . . . . . . . . . . . . .Spacer . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1 16 . . . . . . . . . . . . . . . . . . . . 050009-023 . . . . . . . . . . Washer. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2 17 . . . . . . . . . . . . . . . . . . . . 812020 . . . . . . . . . . . . . Axle . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1 18 . . . . . . . . . . . . . . . . . . . . 812021 . . . . . . . . . . . . . Screw . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1 19 . . . . . . . . . . . . . . . . . . . . 812016 . . . . . . . . . . . . . Nut . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1 804134 . . . . . . . . . . . . . Support Assembly (included 3 - 6) . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1 053002-001 . . . . . . . . . . Grease . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . AR 053002-005 . . . . . . . . . . Grease (Freezer/Corrosion) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . AR MP-1.5-6620
  • 17. COVERS LOAD WHEEL 14 GPC2000 SL 10/2005 • Printed in Germany LOAD WHEEL MP-6620-002 MP-1.5-6620
  • 18. COVERS LOAD WHEEL 15 GPC2000 SL 10/2005 • Printed in Germany INDEX PART NUMBER PART NAME NUMBER REQUIRED * To select appropriate part number, refer to truck data number. The truck data number represents truck features. Refer to Introduction. 1 . . . . . . . . . . . . . . . . . 054011-006. . . . . . . . . . Grease Nipple . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4 2 . . . . . . . . . . . . . . . . . 804665 . . . . . . . . . . . . . Bushing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4 3 . . . . . . . . . . . . . . . . . 050009-023. . . . . . . . . . Washer. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . AR 4 . . . . . . . . . . . . . . . . . 815364 . . . . . . . . . . . . . Rocker . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4 5 . . . . . . . . . . . . . . . . . 050000-015. . . . . . . . . . Pin . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4 6 . . . . . . . . . . . . . . . . . 808984 . . . . . . . . . . . . . Wheel. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4 7 . . . . . . . . . . . . . . . . . 806507 . . . . . . . . . . . . . Shaft. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4 8 . . . . . . . . . . . . . . . . . 815361 . . . . . . . . . . . . . Washer. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . AR 9 . . . . . . . . . . . . . . . . . 815352 . . . . . . . . . . . . . Shaft. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2 10 . . . . . . . . . . . . . . . . . 815363 . . . . . . . . . . . . . Wheel. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2 11 . . . . . . . . . . . . . . . . . 050000-023. . . . . . . . . . Pin . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2 MP-1.5-6620
  • 19. Thank you very much for your reading. Please Click Here. Then Get COMPLETE MANUAL. NO WAITING NOTE: If there is no response to click on the link above, please download the PDF document first and then click on it.
  • 21. HYDRAULIC TUBE / HOSE LAYOUT 18 GPC2000 SL 10/2005 • Printed in Germany tube / hose layout MP-6620-014 MP-2.1-6620