1. TAUSIFALAM ANSARI
Mob.No, - +918806151034,
MECHANICAL ENGINEERING PROFESSIONAL
Asset Care / Project Management & Design / Facility Management / Machine Maintenance
A passion for knowing new concepts, to work in the area of high knowledge environment, gain expertise in my work and
thus makes myself an asset of the company.
Dynamic career of 5 years in Project Management & Design, Machine Maintenance.
Lead mechanical engineer in green field projects with steel (Wire & Wire rope) and copper industries (new
plant setup from initial to final).
Selection of site location, vendors, machine & facilities required for the project
setup for optimum output.
Mechanical Maintenance (Breakdown, Preventive & Predictive) exposure with Steel (Wire & Wire Rope)
and Copper industries.
Hand on experience with erection and commissioning of various kinds of plant machinery and utility
Highlights of employment:
Bedmutha Industries Limited Maharashtra April 2013 to
Present Sr. Engineer ( Project & Design),
BEDMUTHA INDUSRIES LIMITED, India’s steel wire manufacturing Company, is the manufacturer of
Galvanized steel & M.S. wire, Tyre Bead wire, various types of wire ropes like General engineering wire rope,
Elevator rope, Non rotating rope, Copper rods, copper strips, and copper foils. I am responsible for the following
Currently Responsible for Planning and Execution of Assembly Processes, Layout, Facilities,
Tools, Logistics and Manpower to make green field in to floor for manufacturing of wire &
wire rope to the required quality and at required cycle time.
Installation of Machines: Wire Drawing Machines, Stranding Machines, Closing Machines,
Testing Machines. –Mechanical & Civil activities.
Preparing a proper plan and setting the accurate timing for installation of a project.
Daily to daily planning of project execution like Machine Erection, Pipe line
erection, Crane structure Erection, & Fabrication works.
Preparation of PNID (for Hydraulic & Pneumatics).
Erection of Sheds, Steel structures & Cranes.
Keeping accountability on detailed project costing.
Design & Development:
Design stranding machine 6 bobbin x 315 & 18 bobbin x 315.
Design a Tilter for DIN 1000 bobbin of weight 2T.
Design Collapsible & Z2 bobbin of DIN 1000, DIN 1120, DIN 760 & DIN 450.
Design of crane structure or 1T & 2 T crane.
2. Design 1T & 2T EOT crane for bobbin loading in Stranding & Closing
Design & installation of payoff for furnace line.
Design & installation of lead bath for tyre bead line.
Design pay-off for wire drawing roughing, Finishing & wet drawing machines.
Researches and analyze data of standard catalog suitable for machine and also for cost as
well as for its application.
Design of rope & strand making tools like Pre-form head, Post-form-head, Dies etc.
Plant Maintenance & Development:
Preventive, Predictive and Breakdown maintenance of machines (Batch pickling line, wire drawing
machines, Galvanizing line, wet machines, stranding machines, Rope closing machines, continuous casting
machines for copper rod i.e. Up caster, Continuous extrusion machine, Hydraulic drawing machine i.e.
draw bench for various copper profiles, Copper foil machines, Copper annealing furnace etc).
Overhauling & Refurbishing of the old Machines: Wire Drawing Machines, Stranding
Machines & Closing Machines
Machine wise preventive maintenance/repairs/replacements planning for maximizing production.
Man power allocation.
Conduct Root cause analysis of recurring problems and initiate corrective actions.
Smooth operation of plants i.e. Zero break down.
Ensure safety at the working place i.e. Zero accident.
Study & improvement of OEE for the critical equipments. i.e. to increase productivity.
Cost Reduction & Value Optimization:
Process optimization and modification through continuous improvement process i.e. for energy saving &
getting better efficiency.
To monitor maintenance cost of each equipment and reduction through indigenous development of spares,
design improvement and vendor development.
Preparation & execution of technical training programs and OPL for the subordinates.
Continuous improvements of process line and machine efficiency through various kaizens, implementation
of 5S and TPM.
Improve process or product quality/new requirements by working with CFTs.
Engineering Budget & Spares Management:
Provide inputs for preparation of operating expenses budget.
Estimation & planning of engineering spares, consumables & services.
Provide technical support to Engineering stores.
Coordinate with vendors & technical support to Purchase department for procurement of Engineering items.
Inspection of incoming engineering items.
Optimize/Standardization of spares / consumables to reduce inventory.
3. Green field project: Installation and commissioning of 52 acre land from initial to final, fully automation
plant set up of Batch Pickling line (DRT ITALY), Galvanizing line (FIB BELGIUM & M+E ITALY), Wire
mills line (Mario Frigerio/ Swaraj Techno craft INDORE), Tyre Bead line (SIRIO WIRE ITALY and M+E
Italy), wet machine (Haedong Korea / M+E Italy), Machine shop and various other machines of wire
manufacturing, Rope Plant Stranding & Closing machine (Cortinovies Italy, Ajin Korea, Kite China, Sket
Various other machineries and utility installation and commissioning such as overhead cranes, diversion line
for Black wire, Cooling tower, DG’s set, Nitrogen plant, HWG, Chiller, LNG, Compressors, ETP, soft water
plant, DM water plant, RO plant, acid regeneration plant, Fire hydrant system, etc.
BHARAT WIRE ROPES LTD. Sept. 2010 to April 2013
Project & Design Engineer,
BHARAT WIRE ROPES LTD., India’s 2nd
largest steel wire rope manufacturing Company, is the manufacturer of General
engineering wire rope, Elevator rope, Non rotating rope, Fishing Rope & various kind of siling . I am responsible for the
Erection & commissioning of machines & equipments as per layout and design.
Responsible for planning & execution of all new projects such as new production line setup.
Project execution from initiation to implementation including micro level planning, execution,
monitoring & final commercialization/ implementation.
Coordinating with customer - Design - Purchase - Factory - Vendor Development - Control team daily
or weekly to execute the project in time limit.
Provided data required for preparation of capital project plans and budget.
Planning, scheduling and executing Preventive Maintenance, Analyzing causes for breakdowns and
taking corrective measures, ensuring ready availability of spare parts.
Development of plans for productivity enhancement through effective PM Activities.
Utility maintenance (Steam boiler, Air compressor, ETP, LPG storage, Furnace oil storage, Hot water
generator, Cooling towers etc.).
Installation and commissioning of 65M long strand manufacturing plant.
Green Field Project: A new ETP Plant installation for reuse the water.
B.Tech (Mechanical Engineering) From Biju Patnaik University of
Technology, Rourkela,Orissa with 6.99 CGPA in 2009-10.
Passed H.S.C from Board of Secondary Education, Orissa, India in the year
2004 with 74.2% mark.
Passed Intermediate of Science (I.Sc) from C.H.S.E., Orissa, India in the
year 2006 with 60.4% mark.
Solid edge/ Auto CAD.
Father’s Name : Md. Asfaque Ansari
4. Date of Birth : 14th June 1988
Gender : Male
Marital Status : Unmarried.
Languages Known : English, Hindi, Oriya, Urdu
Hobbies : Playing cricket, listening to music.
Skype ID : tausif.aa321 / +918806151034
I consider myself familiar with Mechanical Engineering Aspects. I am also confident of my ability to work in a
team. I hereby declare that the information furnished above is true to the best of my knowledge.
Date: (TAUSIF ALAM ANSARI)