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Coal-to-liquid Technology
Benefits of CTL
China, whose coal reserves are estimated at 1 trillion tons, has become more dependent on importing oil. Coal-oil is a
possible solution for the increasing demand on oil, and would keep the dependence on importing oil around 50%.



                 Benefits of CTL
      Coal liquids can be used for transportation, cooking, generating power, and the chemical industry.
      Coal-derived fuels are sulphur-free, low in particulates, low in nitrogen oxides, making it a cleaner option.
      Liquid fuels from coal provide clean cooking fuels, alleviating health risks from indoor air pollution caused by cooking.

  Supply & Consumption of Coals, 1980-20051                                                                  Oil Supply in China, 2005-20302
  Million Ton                                                                                                Million Ton                                                     %
  2,500                                                                                                     900                                                              100
                                                                                                            800
  2,000                                                                                                     700                                                              75

                                                                                                            600
                                                                                                                                                                             50
  1,500                                                                                                     500
                                                                                                            400
                                                                                                                                                                             25
  1,000                                                                                                     300
                                                                                                            200                                                              0
     500                                                                                                    100
                                                                                                                0                                                           -25
                                                                                                                2005             2010   2015   2020         2025         2030
        0
                                                                                                                             Import                   Local Produce
         1980         1984        1988         1992        1996         2000        2004
                                                                                                                             Coal-oil                 Oil Importing Dependence3
                             Consume                  Supply
Source: 1. China Coal Research Institute; 2. Cleaner Coal in China, International Energy Agency (IEA); 3. Predicted by IEA

www. noetherassociates.com                                                                                                                                                         2
What is CTL?
Converting coal to a liquid fuel (coal-to-liquid/CTL) – a process referred to as coal liquefaction – this allows coal to be
an alternative to oil as a fuel source. CTL is not clean energy, but it is suitable for countries that rely heavily on oil
imports, and have a large domestic reserve of coal, so it might be a energy resource in the future.


             Types of CTL


                                                                                             Indirect liquefaction gasifies the coal to form
                   Direct liquefaction works by dissolving the
                                                                                             a ‘syngas’ (a mixture of hydrogen and carbon
                   coal in a solvent at high temperature and
     Direct                                                                     Indirect     monoxide). The syngas is then condensed
                   pressure. This process is highly efficient, but
  Liquefaction                                                               Liquefaction    over a catalyst – the ‘Fischer-Tropsch’
                   the liquid products require further refining to
                                                                                             process – to produce high quality, ultra-clean
                   achieve high grade fuel characteristics.
                                                                                             products.




     Development of CTL Tech

                   1850s: Coal liquefaction was used to produce kerosene.
                   1920s: Two German chemists, Franz Fischer and Hans Tropsch, developed a process to convert coal into a gas and
                   then used it to make synthetic fuels.
                   1955: Sasol - the only commercial coal-to-liquid plant in the world - perfected this technology at its first plant in
                   Sasolburg, South Africa.
                   1950s: China started research on Coal Liquefaction.
                   1980: CTL research in China restarted
                   2008: 4 on going projects in China.

www. noetherassociates.com                                                                                                                     3
Impact and Possible Solution
Over its life cycle, CTL emits almost double the CO2 as compared to conventional liquid fuels derived from crude oil1.
CTL technology also emits large amounts of sulphur dioxide. However, CTL technology proponents have indicated that
the technology can be improved.

Typical CTL CO2 Emissions2
                                                                                                          Gas Circuit
                                                                                                            0-12%                     Possible reduction solutions for utility CO2:
                                                                                                                                          • Improved process efficiencies
                                                 Rectisol                                                              Furnaces           • Alternative energy for utility generation
                                                 45-60%                                                                  3-6%                 – Nuclear

                                                                                                                                              – Hydroelectricity

                                                                                                                                              – Solar



                                                                 Process CO2
   Possible reduction solutions for
   process CO2:                                                                                    Utility CO2
      • H2 production via water splitting                                                                               Utility boilers
      • Carbon Capture and Storage (CCS)                                                                                   22-52%




 Case of CO2 Emission Reduction
Sasol’s newer plants capture carbon underground, as sequestration (separation) technology traps and buries the CO2
waste emissions. With sequestration, powering a car with liquid coal is approximately 30% cleaner than using petrol.


Source: 1. Risks of oil transition, Farrell A.E and Brandt A.R., Environmental Research Letters; 2. Sasol Technology

www. noetherassociates.com                                                                                                                                                              4
Economic Sense
CTL technology makes economic sense only in a market of high oil prices. Coal-oil will be profitable, as long as the
international oil price is higher than USD 50/barrel. As oil price increases, worldwide liquid-coal production is
expected to rise from 150,000 barrels (2007) to 600,000 in 2020, and 1.8 million barrels a day in 2030.

Trends of Coal & Oil Price, 2000-20091
$/ton                                                                                                                                                          $/barrel
  900
                                                                           Since 2006, the price of oil in
  800                                                                      China has been consistent with
                                                                           the international oil price. The oil
  700
                                                                           price has become increasingly
  600                                                                      unstable in the past two years.
               Since 2005, the price of coal in
  500          China has been influenced by
               the International Coal Market.
  400          Recently, the coal price has
               become more stable.
  300

  200

  100

     0
     2000             2001            2002            2003             2004            2005            2006            2007              2008           2009
                                                                                                          2                          3
                                           BJ China Coal Spot Price                            MCIS Asia                         WTI



Source: 1. Cleaner Coal in China, International Energy Agency; finance.ifeng.com
Note: 2. MCIS: McCloskey Coal Information Services; 3. WTI: West Texas Intermediate, normally considered to be a benchmark of international oil price

www. noetherassociates.com                                                                                                                                                5
CTL Projects in China
China had numerous CTL projects a few years ago; however, the amount has decreased within the past 3 years.
Concerning its environmental impact, no more CTL projects will be approved in China in the next 3 years. The
increasing price of coal and unstable price of oil has caused investors to be wary of the return on investment.


     Projects in & out of China

      The world’s only commercial user of CTL technology is Sasol, which is
      based in South African, established in 1955.
      There are 4 main Coal Groups with ongoing coal-oil projects in China:
      Shenhua, Lu’an, Yankuang and Yitai.
      The National Development and Reform Commission only approved
      Shenhua’s 2 Coal Liquefaction projects in 2008 due to the environmental
      impact, particularly water.
                                                                                                      Shenhua Direct Liquefaction Project


         Project Cost in China
It is forecasted that the cost of coal-oil will decrease as the technology matures in the future1, making it a more profitable industry.
 Predicted Cost of a CTL Project ($/ton)2
                                                                     Direct Liquidation                            Indirect Liquidation
                                                            Current Cost        Future Cost (2030E)     Current Cost              Future Cost (2030E)
 Technology Investment                                      1171-1464                 878-1171           1318-1610                     1025-1318
 Operation Cost                                               249-351                 264-381              278-381                          293-410
 Total Cost                                                 1420-1816                1142-1552           1596-1991                     1318-1728

 Source: 1. China Coal Research Institute; 2. $1=6.83 RMB

www. noetherassociates.com                                                                                                                              6
Appendix: CTG Technology
Coal-to-gas (CTG) is another technology to convert coal to another resource. Compared to coal-oil, coal-gas has a
higher efficiency regarding energy transformation and lower cost of water, thus it has less impact to the environment.
China’s need for nature gas is increasing and coal-gas will be a plausible replacement of it.

Comparison Between Coal-oil & Coal-gas Technology1                                             Gas Supply and Demand in China, 1970-20062
%                                                                                     ton/GJ   Million m3

 100.0                                                                                0.5         60

                                                                                      0.4         50

                                                       50-52%                                     40
                                                                                      0.3
    50.0                        34.8%                                                             30
                                                                                      0.2
                                                                                                  20
                                0.38                  0.18-0.23                       0.1
                               ton/GJ                  ton/GJ                                     10
     0.0                                                                              0            0
                               Coal-oil               Coal-gas
                         Cost of Water                     Energy Efficiency                     -10
                                                                                                   1970     1975    1980    1985   1990   1995   2000     2005
                                                                                                                   Local Produce                 Import
                                                                                                                   Export                        Local Consume


 Projects in & out of China

        There are around 10 coal-gas projects under plan in China, with only one approved.
        The only enterprise that produce coal-gas in the world is Dakota Gasification Company (Great Plains Synfuels Plant) in the US,
        which has proven not to be quite profitable.


Source: 1. finance.ifeng.com; 2. Cleaner Coal in China, International Energy Agency

www. noetherassociates.com                                                                                                                                       7

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Noether Associates-Coal to Liquid

  • 2. Benefits of CTL China, whose coal reserves are estimated at 1 trillion tons, has become more dependent on importing oil. Coal-oil is a possible solution for the increasing demand on oil, and would keep the dependence on importing oil around 50%. Benefits of CTL Coal liquids can be used for transportation, cooking, generating power, and the chemical industry. Coal-derived fuels are sulphur-free, low in particulates, low in nitrogen oxides, making it a cleaner option. Liquid fuels from coal provide clean cooking fuels, alleviating health risks from indoor air pollution caused by cooking. Supply & Consumption of Coals, 1980-20051 Oil Supply in China, 2005-20302 Million Ton Million Ton % 2,500 900 100 800 2,000 700 75 600 50 1,500 500 400 25 1,000 300 200 0 500 100 0 -25 2005 2010 2015 2020 2025 2030 0 Import Local Produce 1980 1984 1988 1992 1996 2000 2004 Coal-oil Oil Importing Dependence3 Consume Supply Source: 1. China Coal Research Institute; 2. Cleaner Coal in China, International Energy Agency (IEA); 3. Predicted by IEA www. noetherassociates.com 2
  • 3. What is CTL? Converting coal to a liquid fuel (coal-to-liquid/CTL) – a process referred to as coal liquefaction – this allows coal to be an alternative to oil as a fuel source. CTL is not clean energy, but it is suitable for countries that rely heavily on oil imports, and have a large domestic reserve of coal, so it might be a energy resource in the future. Types of CTL Indirect liquefaction gasifies the coal to form Direct liquefaction works by dissolving the a ‘syngas’ (a mixture of hydrogen and carbon coal in a solvent at high temperature and Direct Indirect monoxide). The syngas is then condensed pressure. This process is highly efficient, but Liquefaction Liquefaction over a catalyst – the ‘Fischer-Tropsch’ the liquid products require further refining to process – to produce high quality, ultra-clean achieve high grade fuel characteristics. products. Development of CTL Tech 1850s: Coal liquefaction was used to produce kerosene. 1920s: Two German chemists, Franz Fischer and Hans Tropsch, developed a process to convert coal into a gas and then used it to make synthetic fuels. 1955: Sasol - the only commercial coal-to-liquid plant in the world - perfected this technology at its first plant in Sasolburg, South Africa. 1950s: China started research on Coal Liquefaction. 1980: CTL research in China restarted 2008: 4 on going projects in China. www. noetherassociates.com 3
  • 4. Impact and Possible Solution Over its life cycle, CTL emits almost double the CO2 as compared to conventional liquid fuels derived from crude oil1. CTL technology also emits large amounts of sulphur dioxide. However, CTL technology proponents have indicated that the technology can be improved. Typical CTL CO2 Emissions2 Gas Circuit 0-12% Possible reduction solutions for utility CO2: • Improved process efficiencies Rectisol Furnaces • Alternative energy for utility generation 45-60% 3-6% – Nuclear – Hydroelectricity – Solar Process CO2 Possible reduction solutions for process CO2: Utility CO2 • H2 production via water splitting Utility boilers • Carbon Capture and Storage (CCS) 22-52% Case of CO2 Emission Reduction Sasol’s newer plants capture carbon underground, as sequestration (separation) technology traps and buries the CO2 waste emissions. With sequestration, powering a car with liquid coal is approximately 30% cleaner than using petrol. Source: 1. Risks of oil transition, Farrell A.E and Brandt A.R., Environmental Research Letters; 2. Sasol Technology www. noetherassociates.com 4
  • 5. Economic Sense CTL technology makes economic sense only in a market of high oil prices. Coal-oil will be profitable, as long as the international oil price is higher than USD 50/barrel. As oil price increases, worldwide liquid-coal production is expected to rise from 150,000 barrels (2007) to 600,000 in 2020, and 1.8 million barrels a day in 2030. Trends of Coal & Oil Price, 2000-20091 $/ton $/barrel 900 Since 2006, the price of oil in 800 China has been consistent with the international oil price. The oil 700 price has become increasingly 600 unstable in the past two years. Since 2005, the price of coal in 500 China has been influenced by the International Coal Market. 400 Recently, the coal price has become more stable. 300 200 100 0 2000 2001 2002 2003 2004 2005 2006 2007 2008 2009 2 3 BJ China Coal Spot Price MCIS Asia WTI Source: 1. Cleaner Coal in China, International Energy Agency; finance.ifeng.com Note: 2. MCIS: McCloskey Coal Information Services; 3. WTI: West Texas Intermediate, normally considered to be a benchmark of international oil price www. noetherassociates.com 5
  • 6. CTL Projects in China China had numerous CTL projects a few years ago; however, the amount has decreased within the past 3 years. Concerning its environmental impact, no more CTL projects will be approved in China in the next 3 years. The increasing price of coal and unstable price of oil has caused investors to be wary of the return on investment. Projects in & out of China The world’s only commercial user of CTL technology is Sasol, which is based in South African, established in 1955. There are 4 main Coal Groups with ongoing coal-oil projects in China: Shenhua, Lu’an, Yankuang and Yitai. The National Development and Reform Commission only approved Shenhua’s 2 Coal Liquefaction projects in 2008 due to the environmental impact, particularly water. Shenhua Direct Liquefaction Project Project Cost in China It is forecasted that the cost of coal-oil will decrease as the technology matures in the future1, making it a more profitable industry. Predicted Cost of a CTL Project ($/ton)2 Direct Liquidation Indirect Liquidation Current Cost Future Cost (2030E) Current Cost Future Cost (2030E) Technology Investment 1171-1464 878-1171 1318-1610 1025-1318 Operation Cost 249-351 264-381 278-381 293-410 Total Cost 1420-1816 1142-1552 1596-1991 1318-1728 Source: 1. China Coal Research Institute; 2. $1=6.83 RMB www. noetherassociates.com 6
  • 7. Appendix: CTG Technology Coal-to-gas (CTG) is another technology to convert coal to another resource. Compared to coal-oil, coal-gas has a higher efficiency regarding energy transformation and lower cost of water, thus it has less impact to the environment. China’s need for nature gas is increasing and coal-gas will be a plausible replacement of it. Comparison Between Coal-oil & Coal-gas Technology1 Gas Supply and Demand in China, 1970-20062 % ton/GJ Million m3 100.0 0.5 60 0.4 50 50-52% 40 0.3 50.0 34.8% 30 0.2 20 0.38 0.18-0.23 0.1 ton/GJ ton/GJ 10 0.0 0 0 Coal-oil Coal-gas Cost of Water Energy Efficiency -10 1970 1975 1980 1985 1990 1995 2000 2005 Local Produce Import Export Local Consume Projects in & out of China There are around 10 coal-gas projects under plan in China, with only one approved. The only enterprise that produce coal-gas in the world is Dakota Gasification Company (Great Plains Synfuels Plant) in the US, which has proven not to be quite profitable. Source: 1. finance.ifeng.com; 2. Cleaner Coal in China, International Energy Agency www. noetherassociates.com 7