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a Nexans company

Catalogue 2011
Tel: +44 (0)191 490 1547
Fax: +44 (0)191 477 5371
Email: northernsales@thorneandderrick.co.uk
Website: www.cablejoints.co.uk
www.thorneanderrick.co.uk
Nexans Network Solutions
Div. Euromold
COMPANY PRESENTATION

EUROMOLD

International standards

Euromold is the leading
European specialised designer,
manufacturer and distributor
of prefabricated cable
accessories for medium voltage
energy distribution. Euromold
provides a complete range of
accessories for underground
cables: premoulded EPDM
rubber connectors for cables
and epoxy bushings for
transformers and switchgear, as
well as a large range of coldshrinkable terminations and
joints from 12 to 42 kV.
Euromold is also the
manufacturer of electrical
components for the high
voltage accessories of the
Nexans group.

All our products meet the
International standards like
CENELEC HD 629.1, CENELEC
EN 50180, IEC 60137, IEC
60502-4… or country specifications. Official certificates,
CESI, KEMA, ATEX… prove the
conformity of our products.
Long duration tests of existing
or new products are continuously performed in our test
fields.

ISO 9001 Certificate

02/2011

Since 1992, Euromold’s
commitment to quality is
demonstrated by its ISO 9001
certification.

Laboratory accreditation
Since June 2000, Euromold’s
independent ELAB laboratory
obtained the BELAC
accreditation no.144-TEST
conform with the European
standards for laboratories ISO
17025 for electrical testing of
low and medium voltage cable
accessories according to the
international standards HD 623
and HD 629.

While every care is taken to ensure that the information contained
in this publication is correct, no legal responsibility can be accepted
for any inaccuracy. Nexans Network Solutions N.V. - Div. Euromold
reserves the right to alter or modify the characteristics of its products
described in this catalogue as standards and technology evolve.

2
SEPARABLE CONNECTORS
AND BUSHINGS

INTERFACE B

Table of contents

Interface B

400LR - elbow connector
400TE - tee connector
400T1 - equipment bushing
400AR-1 - equipment bushing
400AR-2 - equipment bushing
400AR-8 - equipment bushing
400SFR-P - equipment bushing
Accessories
Possible arrangements

Dimensions according to
European CENELEC EN 50180
and 50181 (in mm).

Dia. 56±0.2
Dia. 46±0.2
Dia. for
0
pin 14 -0.04

40
min

90±0.2

02/2011

11
min

Dia. 70±0.2

3
Connecting possibilities
BUSHINGS /
ACCESSORIES

CONNECTORS /
ACCESSORIES

CONNECTION

Equipment
interface

dead-ending
of equipment

(K)(M)400DR

Dead-end receptacle

(K)(M)400T1

Equipment bushing

(K)(M)400AR-1

(K)(M)400LR/G

Equipment bushing

Elbow connector

one cable to
equipment
(K)(M)400AR-2

Equipment bushing

(K)(M)400AR-8

(K)(M)400TE/G

Equipment bushing

Tee connector

(K)400SFR-P

two cables to
equipment

Equipment bushing

(K)(M)400SOP

cable
isolation

tap-off
630/250A

400GP

02/2011

Earthing plug

(K)400RTPA

Reducing tap plug

Stand-off plug

cable
earthing

in-line
junction

(K)(M)400CP-SC
Connecting plug

4
400LR

INTERFACE B
ELBOW CONNECTOR

Application

Up to 36 kV - 400 A

Technical characteristics

Separable elbow connector
(plug-in type) designed
to connect polymeric
insulated cable to equipment
(transformers, switchgear,
motors...).

•	The thick conductive EPDM
jacket provides a total safe to
touch screen which ensures
safety for personnel.
•	Each separable connector is
tested for AC withstand and
partial discharge prior to
leaving the factory.

6/10 (12) kV
6.35/11 (12) kV
8.7/15 (17.5) kV
12/20 (24) kV
12.7/22 (24) kV
18/30 (36) kV

Design

210 mm

Separable connector
comprising:
1. Conductive EPDM insert.
2.	Conductive EPDM jacket.
3.	Insulating EPDM layer 	
	 moulded between the insert 	
	 and the jacket.
4.	Type B - 400 A interface 	
	 as described by CENELEC 	
	 EN 50180 and 50181.
5.	Conductor connector.
6. Cable reducer.
7. Earthing lead.

4
5
1
2

365 mm

The screen break design
enables cable outer sheath
testing without removing or
dismantling the connector.

Specifications and
standards

3

7

The separable connector 400LR
meets the requirements of
CENELEC HD 629.1.

6

02/2011

Separable
connector
type

Voltage
Um
(kV)

Current
Ir
(A)

min

max

400LR/G
K400LR/G
M400LR/G

12
24
36

400
400
400

50
25
35

240
240
185

Conductor sizes (mm2)

5
Kit contents
The complete (K)(M)400LR/G
elbow connector kit comprises
the following components:

The kit also comprises lubricant, wipers,
installation instructions and crimp chart.

(K)(M)400LR/G-W-X
connector kit

Connector housing
(K)(M)400BLR/G

Pin contact
+ hex. key
400LRF

Ordering instructions

Conductor
contact
400LRC-X

Bail
restraint
400BA

Cable reducer
411CA-W

Table W

Select the part number
which gives the best centring
to the cable core insulation
diameter and substitute X
using table X, according to the
conductor size and type.
Add a 'K' for use up to 24 kV
and add an 'M' for use up to
36 kV.

Dia. over core insulation (mm)

Ordering
part number

min
12.0
16.0
20.0
23.5
26.5
28.5

400LR/G-11-X
400LR/G-15-X
400LR/G-19-X
400LR/G-22-X
400LR/G-25-X
400LR/G-27-X

max
17.5
22.0
26.5
31.0
32.5
37.5

Table X
Conductor
sizes
(mm²)

Example:
The copper wire screened cable
is 12 kV, 150 mm2 stranded
copper with a diameter over
core insulation of 23.5 mm.
Order a 400LR/G-19-150(K)
M-11-2 elbow connector kit.

For use with
copper tape
screened cables.

Order: Kit MT.

For use with Alupe or
C 33-226 cables.

Please contact our
representative.

DIN hexagonal

Deep indent

DIN hexagonal

25
35
50
70
95
120
150
185
240

35(K)M-12-2
50(K)M-12-2
70(K)M-12-2
95(K)M-12-2
120(K)M-12-2
150(K)M-12-2
185(K)M-12-2
240(K)M-12-2

35KM-12-1
50(K)M-12-1
70(K)M-12-1
95(K)M-12-1
120(K)M-12-1
150(K)M-12-1
185(K)M-12-1
240(K)M-12-1

25(K)M-11-2
35(K)M-11-2
50(K)M-11-2
70(K)M-11-2
95(K)M-11-2
120(K)M-11-2
150(K)M-11-2
185(K)M-11-2
240(K)M-11-2

For use with fabric tape
(graphite) screened cables.

Order additional
semi-conductive tape
(type TSC).

Aluminium

For use with
other cable types.

Please contact our
representative.

For applications
outdoors and in
humid climate.

Copper

Components can be
ordered individually.

Order: +MWS.

6
400TE

INTERFACE B
TEE CONNECTOR

Application
Separable tee connector (plugin type) designed to connect
polymeric insulated cable
to equipment (transformers,
switchgear, motors...).

Up to 36 kV - 400 A

Technical characteristics
•	The thick conductive EPDM
jacket provides a total safe to
touch screen which ensures
safety for personnel.
•	Each separable connector is
tested for AC withstand and
partial discharge prior to
leaving the factory.

6/10 (12) kV
6.35/11 (12) kV
8.7/15 (17.5) kV
12/20 (24) kV
12.7/22 (24) kV
18/30 (36) kV

Design
Separable connector
comprising:
	 1.	Conductive EPDM insert.
	 2.	Conductive EPDM jacket.
	 3.	Insulating EPDM layer 	
		moulded between the insert 	
		and the jacket.
	 4.	Type B - 400 A interface 	
		as described by CENELEC 	
		EN 50180 and 50181.
	 5.	Conductor connector.
	 6.	Basic insulating plug
		(with VD point).
	 7.	Cable reducer.
	 8.	Conductive rubber cap.
	 9.	Clamping pin contact.
	 0.	Bail restraint.
1
	 1.	Earthing lead.
1

255 mm
220 mm

4

9

5

10

6

8

1

390 mm

2
3

The screen break design
enables cable outer sheath
testing without removing or
dismantling the connector.

11

Specifications and
standards
The separable connector 400TE
meets the requirements of
CENELEC HD 629.1.

7

02/2011

Separable
connector
type

Voltage
Um
(kV)

Current
Ir
(A)

min

max

400TE/G
K400TE/G
M400TE/G

12
24
36

400
400
400

70
25
35

240
240
185

Conductor sizes (mm2)

7
Kit contents
The complete (K)(M)400TE/G
elbow connector kit comprises
the following components:

The kit also comprises lubricant, wipers,
installation instructions and crimp chart.

(K)(M)400TE/G-W-X
connector kit

Connector housing (K)
(M)400BT/G

Clamping
pin contact
400TEF

Conductor
contact
400TEC-X

Ordering instructions

Basic
insulating
plug +
rubber cap
(K)(M)400BIPA

Bail
restraint
400T-BA

Cable reducer
411CA-W

Table W

Select the part number
which gives the best centring
to the cable core insulation
diameter and substitute X
using table X, according to the
conductor size and type.
Add a 'K' for use up to 24 kV
and add an 'M' for use up to
36 kV.

Dia. over core insulation (mm)

Ordering
part number

min
12.0
16.0
20.0
23.5
26.5
28.5

400TE/G-11-X
400TE/G-15-X
400TE/G-19-X
400TE/G-22-X
400TE/G-25-X
400TE/G-27-X

max
17.5
22.0
26.5
31.0
32.5
37.5

Table X

Example:
The copper wire screened cable
is 24 kV, 240 mm2 stranded
aluminium with a diameter over
core insulation of 32.1 mm.
Order 3 x K400TE/G-27240(K)M-12-2 tee connector kit.

For use with
copper tape
screened cables.

Order: Kit MT.

For use with Alupe or
C 33-226 cables.

Please contact our
representative.

Conductor
sizes
(mm²)

DIN hexagonal

Deep indent

DIN hexagonal

25
35
50
70
95
120
150
185
240

35(K)M-12-2
50(K)M-12-2
70(K)M-12-2
95(K)M-12-2
120(K)M-12-2
150(K)M-12-2
185(K)M-12-2
240(K)M-12-2

35KM-12-1
50(K)M-12-1
70(K)M-12-1
95(K)M-12-1
120(K)M-12-1
150(K)M-12-1
185(K)M-12-1
240(K)M-12-1

25(K)M-11-2
35(K)M-11-2
50(K)M-11-2
70(K)M-11-2
95(K)M-11-2
120(K)M-11-2
150(K)M-11-2
185(K)M-11-2
240(K)M-11-2

For use with fabric tape
(graphite) screened cables.

Order additional
semi-conductive tape
(type TSC).

Aluminium

For use with
other cable types.

Please contact our
representative.

For applications
outdoors and in
humid climate.

Copper

Components can be
ordered individually.

Order: +MWS.

8
400T1 /400AR-1 /400AR-2

INTERFACE B
EQUIPMENT BUSHINGS

Application

Up to 36 kV - 400 A

Technical characteristics

For use in equipment insulated
with oil fluid, typically for
transformers, switchgear,
capacitors...

Each bushing is tested for
AC withstand and partial
discharge prior to leaving the
factory.

6/10 (12) kV
6.35/11 (12) kV
8.7/15 (17.5) kV
12/20 (24) kV
12.7/22 (24) kV
18/30 (36) kV

Specifications and
standards
The plug-in type equipment
bushings are moulded epoxy
insulated parts and meet the
requirements of IEC 60137.
The (K)(M)400T1 also meets
CENELEC EN 50180 .

133

C
10

Ordering instructions

A

To order the equipment
bushing, specify the type.
The bushings are supplied
with an earth jumper (/J) or an
earth plate (/GS). This earth
connection must be specified
when ordering.
E.g. K400AR-1/J.

B
Minimum oil level:
-12 kV: 40 mm
-24 kV: 50 mm
-36 kV: 70 mm

Dia.
H

E
D
Dia. 70

Dia. F
Dia. G

In mm

02/2011

Equipment
bushing
type

Voltage
Ur
(kV)

Current
Ir
(A)

A

B

C

D

E

Dia. F

Dia. G

Dia. H

400T1
K400T1
M400T1
400AR-1
K400AR-1
M400AR-1
400AR-2
K400AR-2
M400AR-2

12
24
36
12
24
36
12
24
36

400
400
400
400
400
400
400
400
400

310
310
310
380
380
380
329
329
329

144
144
144
213
213
213
138
138
138

30
30
30
30
30
30
36
36
36

M12
M12
M12
M12
M12
M12
M16
M16
M16

22
22
22
22
22
22
40
40
40

88
88
88
74
74
74
100
100
100

128
128
128
128
128
128
150
150
150

16
16
16
16
16
16
30
30
30

Dimensions (mm)

9
FIXINGS FOR
EQUIPMENT BUSHINGS
400AR-2/GS Bushing

400AR-2/J Bushing

bushing
interface

bushing interface

fixing studs

fixing studs

fixing flange
B DIN 42 538

fixing flange
NF C 52-053
claw clamp

400AR-1/J and 400T1/J
Bushings

F DIN 42 538
stud clamp

E DIN 42 538
stud clamp

equipment

equipment

sealing gasket

sealing gasket

equipment
connection

equipment
connection

tabs for the
bail restraint

tabs for the
bail restraint

earth
jumper
earth
plate

Bushing clamping kit

earth
jumper

Bushing clamping kit

Bushing clamping kit

To order the bushing clamping
kit, according to NFC 52053 standards, simply specify
KBCNF-400 (for bushing type
400AR-2).
Contents:	-	4 x claw clamp NF
	
-	1 x sealing gasket.

To order the bushing clamping
kit, simply specify: KBCDS400B.
Contents:	-	1 x fixing flange
	
-	6 x stud clamp F
	
-	1 x sealing gasket.

To order the bushing clamping
kit, according to DIN 42 538
standards, simply specify
KBCD-400B.
Contents:	-	1 x fixing flange B
	
-	6 x stud clamp E
	
-	1 x sealing gasket.

Fixing dimensions
standards NF C 52-053

Fixing dimensions

Fixing dimensions
standards DIN 42 538

French standards.

M10

M10 or M12
50 to 70

60

25

4 fixing
studs

German standards.

Dia. 105
Dia. 171

M10
55

30

6 fixing
studs

Dia. 105
Dia. 171

30

6 fixing
studs

Dia. 90
Dia. 140

In mm

10
400AR-8

INTERFACE B
EQUIPMENT BUSHING

Application

Technical characteristics

For use in equipment insulated
with oil fluid, typically for
transformers, switchgear,
capacitors...

Each bushing is tested for
AC withstand and partial
discharge prior to leaving
the factory.

Up to 36 kV - 250 A

6/10 (12) kV
6,35/11 (12) kV
8,7/15 (17,5) kV
12/20 (24) kV
12,7/22 (24) kV
18/30 (36) kV

Specifications and
standards
The plug-in type equipment
bushings 400AR-8 are moulded
epoxy insulated parts and meet
the requirements of CENELEC
EN 50180 and IEC 60137.

Ordering instructions
To order the equipment
bushing, specify the type.
The bushings can be supplied
with an earth jumper (/J).
E.g. M400AR-8/J.

28

Minimum oil level:
-12 kV: 40 mm
-24 kV: 50 mm
-36 kV: 70 mm

231.5

8.5

Dia.
20

80

20
M10
Dia. 74
Dia. 110

In mm.

02/2011

Equipment
bushing
type

Voltage
Ur
(kV)

Current
Ir
(A)

400AR-8
K400AR-8
M400AR-8

12
24
36

250
250
250

11
FIXINGS FOR
EQUIPMENT BUSHINGS
400AR-8/J Bushing

Bushing clamping kit
To order the bushing clamping kit, according to DIN 42
538 standards, simply specify:
KBCD-200.
Contents:	-	1 x fixing flange A
	
-	4 x stud clamp E
	
-	1 x sealing gasket.

bushing interface
4 x fixing stud M10
A DIN 42 538
fixing flange
E DIN 42 538
stud clamp
equipment

Fixing dimensions
standards DIN 42 538

sealing gasket

German standards.
equipment
connection

tabs for the
bail restraint
M10
25
55

earth jumper
4 fixing
studs

Dia. 78
Dia. 123

In mm.

12
400SFR-P

INTERFACE B
EQUIPMENT BUSHING

Application

Technical characteristics

For use in equipment insulated
with SF6 gas.

Each bushing is tested for
AC withstand and partial
discharge prior to leaving the
factory.

Up to 24 kV - 400 A

6/10 (12) kV
6.35/11 (12) kV
8.7/15 (17.5) kV
12/20 (24) kV
12.7/22 (24) kV
Design

Dia. 70

The equipment bushing is a
moulded epoxy insulated part
with a connector interface in
accordance with CENELEC EN
50180.
The 400SFR-P bushing has a
shank outside this standard,
adapted for use in SF6 gas.

218

Specifications and
standards

33

The plug-in type equipment
bushing 400SFR-P meets the
requirements of CENELEC EN
50180 and IEC 60137.

Ordering instructions

95

To order the equipment
bushing, simply specify the
type.

M12
Dia. 25
Dia. 70

In mm.

Dia. 109

02/2011

Equipment
bushing
type

Voltage
Ur
(kV)

Current
Ir
(A)

400SFR-P
K400SFR-P

12
24

400
400

13
FIXINGS FOR
EQUIPMENT BUSHINGS
400SFR-P Bushing for gas
insulated switchgear

UNMOUNTED
60°

60°

60°

M4

83

M6
Dia. 91.5
Dia. 103.1

equipment
MOUNTED

bushing
interface

6 fixing
screws
M6

earth
connection
M4

equipment
connection

sealing
O-ring
gasket

In mm.

14
ACCESSORIES
INTERFACE B

Application

Technical characteristics

For use with connectors and
bushings with an interface B
as described by CENELEC EN
50180 and 50181.

All these products, except the
earthing plug, are tested for
AC withstand and partial
discharge prior to leaving the
factory.

400DR
Dead-end receptacle
Fits over a bushing with a type
B interface to provide 'deadend' facility.
Is used with a 400BA restraint
bail.

400SOP
Stand-off plug
Is designed to support and
'dead-end' connectors with a
type B interface when removed
from equipment.

400GP
Earthing plug

6/10 (12) kV
6.35/11 (12) kV
8.7/15 (17.5) kV
12/20 (24) kV
12.7/22 (24) kV
18/30 (36) kV
Ordering instructions
Order
400DR for 12 kV,
K400DR for 24 kV or
M400DR for 36 kV
applications.
Can be supplied with integral
earth lead: add -/G.

Ordering instructions
Order
400SOP for 12 kV,
K400SOP for 24 kV or
M400SOP for 36 kV
applications.

Ordering instructions
Order
400GP for 12 kV, 24 or 36 kV
applications.

02/2011

Is designed to support and
earth connectors with a type B
interface when removed from
equipment.

Up to 24 kV

15
400BIPA
Basic insulating plug
Acts as a tightening nut for the
400TE tee connector kit.
The plug contains a voltage
detection point.
The conductive rubber
protection cap is included.

400CP-SC
Connecting plug
For connecting a 400TE and
one or more 430TB, 400TB
or 440TB connectors, thus
creating a multiple cable
connection to equipment.

400RTPA
Reducing tap plug
Provides a type A interface to a
400TE connector.
A 'C' spanner, 600SW, is used
to tighten the reducing tap plug
on to its mating part.

Kit MT
Earthing kit for copper
tape screened cables
Contains a tinned copper braid
(25 mm² - L=500 mm), a
tinned copper wire for cleating
and water sealing mastic.

Ordering instructions
Order
400BIPA for 12 kV,
K400BIPA for 24 kV or
M400BIPA for 36 kV
applications.

Ordering instructions
Order
400CP-SC for 12 kV,
K400CP-SC for 24 kV or
M400CP-SC for 36 kV
applications.

Ordering instructions
Order
400RTPA for 12 kV or
K400RTPA for 24 kV
applications.
Order 600SW for the 'C'
spanner.

Ordering instructions
Order
Kit MT for 12 kV, 24 kV
or 36 kV applications.

16
POSSIBLE ARRANGEMENTS

INTERFACE B

400TE/G

400TE/G-P2

Single cable arrangement.
Order 400TE/G for 12 kV,
K400TE/G for 24 kV or
M400TE/G for 36 kV
applications.

Dual cable arrangement.
Order 400TE/G-P2 for 12 kV,
K400TE/G-P2 for 24 kV or
M400TE/G-P2 for 36 kV
applications.

500

250

400TCS
clamping
screw

basic
insulating
plug

connecting
plug

110

110

400TE/G-P4

245

475

Single cable arrangement with
tap-off.
Order 400TE/G-P4 for 12 kV
or K400TE/G-P4 for 24 kV
applications.

reducing
tap plug

110
02/2011

basic
insulating
plug

type A
separable
connector

233

In mm

17
Connector on stand-off
plug

Connector on earthing
plug

Order 400SOP for 12 kV,
K400SOP for 24 kV or
M400SOP for 36 kV
applications.

Order 400GP for 12 kV, 24 kV
and 36 kV applications.

stand-off
plug

basic
insulating
plug

basic
insulating
plug
earthing
plug

Cable and equipment
testing
600

400TR
test rod

insulating
shroud

110

In mm

18
Additional catalogue information on power cable accessories
is available by contacting us at the address below:

02/2011

Distributed by:

Tel: +44 12, B-9320 Erembodegem
Nexans Network Solutions N.V. - Div. Euromold • Zuid III, Industrielaan(0)191 490 1547
Fax: +44 (0)191 477 5371
Tel.: +32 (0)53 85 02 11 • Fax: +32 (0)53 83 10 13 • www.nexans.com • info.euromold@nexans.com
Email: northernsales@thorneandderrick.co.uk
Website:
Catalogue also available on CD-ROM www.cablejoints.co.uk
www.thorneanderrick.co.uk

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Euromold Interface B Cable Accessories Catalogue

  • 1. a Nexans company Catalogue 2011 Tel: +44 (0)191 490 1547 Fax: +44 (0)191 477 5371 Email: northernsales@thorneandderrick.co.uk Website: www.cablejoints.co.uk www.thorneanderrick.co.uk
  • 2. Nexans Network Solutions Div. Euromold COMPANY PRESENTATION EUROMOLD International standards Euromold is the leading European specialised designer, manufacturer and distributor of prefabricated cable accessories for medium voltage energy distribution. Euromold provides a complete range of accessories for underground cables: premoulded EPDM rubber connectors for cables and epoxy bushings for transformers and switchgear, as well as a large range of coldshrinkable terminations and joints from 12 to 42 kV. Euromold is also the manufacturer of electrical components for the high voltage accessories of the Nexans group. All our products meet the International standards like CENELEC HD 629.1, CENELEC EN 50180, IEC 60137, IEC 60502-4… or country specifications. Official certificates, CESI, KEMA, ATEX… prove the conformity of our products. Long duration tests of existing or new products are continuously performed in our test fields. ISO 9001 Certificate 02/2011 Since 1992, Euromold’s commitment to quality is demonstrated by its ISO 9001 certification. Laboratory accreditation Since June 2000, Euromold’s independent ELAB laboratory obtained the BELAC accreditation no.144-TEST conform with the European standards for laboratories ISO 17025 for electrical testing of low and medium voltage cable accessories according to the international standards HD 623 and HD 629. While every care is taken to ensure that the information contained in this publication is correct, no legal responsibility can be accepted for any inaccuracy. Nexans Network Solutions N.V. - Div. Euromold reserves the right to alter or modify the characteristics of its products described in this catalogue as standards and technology evolve. 2
  • 3. SEPARABLE CONNECTORS AND BUSHINGS INTERFACE B Table of contents Interface B 400LR - elbow connector 400TE - tee connector 400T1 - equipment bushing 400AR-1 - equipment bushing 400AR-2 - equipment bushing 400AR-8 - equipment bushing 400SFR-P - equipment bushing Accessories Possible arrangements Dimensions according to European CENELEC EN 50180 and 50181 (in mm). Dia. 56±0.2 Dia. 46±0.2 Dia. for 0 pin 14 -0.04 40 min 90±0.2 02/2011 11 min Dia. 70±0.2 3
  • 4. Connecting possibilities BUSHINGS / ACCESSORIES CONNECTORS / ACCESSORIES CONNECTION Equipment interface dead-ending of equipment (K)(M)400DR Dead-end receptacle (K)(M)400T1 Equipment bushing (K)(M)400AR-1 (K)(M)400LR/G Equipment bushing Elbow connector one cable to equipment (K)(M)400AR-2 Equipment bushing (K)(M)400AR-8 (K)(M)400TE/G Equipment bushing Tee connector (K)400SFR-P two cables to equipment Equipment bushing (K)(M)400SOP cable isolation tap-off 630/250A 400GP 02/2011 Earthing plug (K)400RTPA Reducing tap plug Stand-off plug cable earthing in-line junction (K)(M)400CP-SC Connecting plug 4
  • 5. 400LR INTERFACE B ELBOW CONNECTOR Application Up to 36 kV - 400 A Technical characteristics Separable elbow connector (plug-in type) designed to connect polymeric insulated cable to equipment (transformers, switchgear, motors...). • The thick conductive EPDM jacket provides a total safe to touch screen which ensures safety for personnel. • Each separable connector is tested for AC withstand and partial discharge prior to leaving the factory. 6/10 (12) kV 6.35/11 (12) kV 8.7/15 (17.5) kV 12/20 (24) kV 12.7/22 (24) kV 18/30 (36) kV Design 210 mm Separable connector comprising: 1. Conductive EPDM insert. 2. Conductive EPDM jacket. 3. Insulating EPDM layer moulded between the insert and the jacket. 4. Type B - 400 A interface as described by CENELEC EN 50180 and 50181. 5. Conductor connector. 6. Cable reducer. 7. Earthing lead. 4 5 1 2 365 mm The screen break design enables cable outer sheath testing without removing or dismantling the connector. Specifications and standards 3 7 The separable connector 400LR meets the requirements of CENELEC HD 629.1. 6 02/2011 Separable connector type Voltage Um (kV) Current Ir (A) min max 400LR/G K400LR/G M400LR/G 12 24 36 400 400 400 50 25 35 240 240 185 Conductor sizes (mm2) 5
  • 6. Kit contents The complete (K)(M)400LR/G elbow connector kit comprises the following components: The kit also comprises lubricant, wipers, installation instructions and crimp chart. (K)(M)400LR/G-W-X connector kit Connector housing (K)(M)400BLR/G Pin contact + hex. key 400LRF Ordering instructions Conductor contact 400LRC-X Bail restraint 400BA Cable reducer 411CA-W Table W Select the part number which gives the best centring to the cable core insulation diameter and substitute X using table X, according to the conductor size and type. Add a 'K' for use up to 24 kV and add an 'M' for use up to 36 kV. Dia. over core insulation (mm) Ordering part number min 12.0 16.0 20.0 23.5 26.5 28.5 400LR/G-11-X 400LR/G-15-X 400LR/G-19-X 400LR/G-22-X 400LR/G-25-X 400LR/G-27-X max 17.5 22.0 26.5 31.0 32.5 37.5 Table X Conductor sizes (mm²) Example: The copper wire screened cable is 12 kV, 150 mm2 stranded copper with a diameter over core insulation of 23.5 mm. Order a 400LR/G-19-150(K) M-11-2 elbow connector kit. For use with copper tape screened cables. Order: Kit MT. For use with Alupe or C 33-226 cables. Please contact our representative. DIN hexagonal Deep indent DIN hexagonal 25 35 50 70 95 120 150 185 240 35(K)M-12-2 50(K)M-12-2 70(K)M-12-2 95(K)M-12-2 120(K)M-12-2 150(K)M-12-2 185(K)M-12-2 240(K)M-12-2 35KM-12-1 50(K)M-12-1 70(K)M-12-1 95(K)M-12-1 120(K)M-12-1 150(K)M-12-1 185(K)M-12-1 240(K)M-12-1 25(K)M-11-2 35(K)M-11-2 50(K)M-11-2 70(K)M-11-2 95(K)M-11-2 120(K)M-11-2 150(K)M-11-2 185(K)M-11-2 240(K)M-11-2 For use with fabric tape (graphite) screened cables. Order additional semi-conductive tape (type TSC). Aluminium For use with other cable types. Please contact our representative. For applications outdoors and in humid climate. Copper Components can be ordered individually. Order: +MWS. 6
  • 7. 400TE INTERFACE B TEE CONNECTOR Application Separable tee connector (plugin type) designed to connect polymeric insulated cable to equipment (transformers, switchgear, motors...). Up to 36 kV - 400 A Technical characteristics • The thick conductive EPDM jacket provides a total safe to touch screen which ensures safety for personnel. • Each separable connector is tested for AC withstand and partial discharge prior to leaving the factory. 6/10 (12) kV 6.35/11 (12) kV 8.7/15 (17.5) kV 12/20 (24) kV 12.7/22 (24) kV 18/30 (36) kV Design Separable connector comprising: 1. Conductive EPDM insert. 2. Conductive EPDM jacket. 3. Insulating EPDM layer moulded between the insert and the jacket. 4. Type B - 400 A interface as described by CENELEC EN 50180 and 50181. 5. Conductor connector. 6. Basic insulating plug (with VD point). 7. Cable reducer. 8. Conductive rubber cap. 9. Clamping pin contact. 0. Bail restraint. 1 1. Earthing lead. 1 255 mm 220 mm 4 9 5 10 6 8 1 390 mm 2 3 The screen break design enables cable outer sheath testing without removing or dismantling the connector. 11 Specifications and standards The separable connector 400TE meets the requirements of CENELEC HD 629.1. 7 02/2011 Separable connector type Voltage Um (kV) Current Ir (A) min max 400TE/G K400TE/G M400TE/G 12 24 36 400 400 400 70 25 35 240 240 185 Conductor sizes (mm2) 7
  • 8. Kit contents The complete (K)(M)400TE/G elbow connector kit comprises the following components: The kit also comprises lubricant, wipers, installation instructions and crimp chart. (K)(M)400TE/G-W-X connector kit Connector housing (K) (M)400BT/G Clamping pin contact 400TEF Conductor contact 400TEC-X Ordering instructions Basic insulating plug + rubber cap (K)(M)400BIPA Bail restraint 400T-BA Cable reducer 411CA-W Table W Select the part number which gives the best centring to the cable core insulation diameter and substitute X using table X, according to the conductor size and type. Add a 'K' for use up to 24 kV and add an 'M' for use up to 36 kV. Dia. over core insulation (mm) Ordering part number min 12.0 16.0 20.0 23.5 26.5 28.5 400TE/G-11-X 400TE/G-15-X 400TE/G-19-X 400TE/G-22-X 400TE/G-25-X 400TE/G-27-X max 17.5 22.0 26.5 31.0 32.5 37.5 Table X Example: The copper wire screened cable is 24 kV, 240 mm2 stranded aluminium with a diameter over core insulation of 32.1 mm. Order 3 x K400TE/G-27240(K)M-12-2 tee connector kit. For use with copper tape screened cables. Order: Kit MT. For use with Alupe or C 33-226 cables. Please contact our representative. Conductor sizes (mm²) DIN hexagonal Deep indent DIN hexagonal 25 35 50 70 95 120 150 185 240 35(K)M-12-2 50(K)M-12-2 70(K)M-12-2 95(K)M-12-2 120(K)M-12-2 150(K)M-12-2 185(K)M-12-2 240(K)M-12-2 35KM-12-1 50(K)M-12-1 70(K)M-12-1 95(K)M-12-1 120(K)M-12-1 150(K)M-12-1 185(K)M-12-1 240(K)M-12-1 25(K)M-11-2 35(K)M-11-2 50(K)M-11-2 70(K)M-11-2 95(K)M-11-2 120(K)M-11-2 150(K)M-11-2 185(K)M-11-2 240(K)M-11-2 For use with fabric tape (graphite) screened cables. Order additional semi-conductive tape (type TSC). Aluminium For use with other cable types. Please contact our representative. For applications outdoors and in humid climate. Copper Components can be ordered individually. Order: +MWS. 8
  • 9. 400T1 /400AR-1 /400AR-2 INTERFACE B EQUIPMENT BUSHINGS Application Up to 36 kV - 400 A Technical characteristics For use in equipment insulated with oil fluid, typically for transformers, switchgear, capacitors... Each bushing is tested for AC withstand and partial discharge prior to leaving the factory. 6/10 (12) kV 6.35/11 (12) kV 8.7/15 (17.5) kV 12/20 (24) kV 12.7/22 (24) kV 18/30 (36) kV Specifications and standards The plug-in type equipment bushings are moulded epoxy insulated parts and meet the requirements of IEC 60137. The (K)(M)400T1 also meets CENELEC EN 50180 . 133 C 10 Ordering instructions A To order the equipment bushing, specify the type. The bushings are supplied with an earth jumper (/J) or an earth plate (/GS). This earth connection must be specified when ordering. E.g. K400AR-1/J. B Minimum oil level: -12 kV: 40 mm -24 kV: 50 mm -36 kV: 70 mm Dia. H E D Dia. 70 Dia. F Dia. G In mm 02/2011 Equipment bushing type Voltage Ur (kV) Current Ir (A) A B C D E Dia. F Dia. G Dia. H 400T1 K400T1 M400T1 400AR-1 K400AR-1 M400AR-1 400AR-2 K400AR-2 M400AR-2 12 24 36 12 24 36 12 24 36 400 400 400 400 400 400 400 400 400 310 310 310 380 380 380 329 329 329 144 144 144 213 213 213 138 138 138 30 30 30 30 30 30 36 36 36 M12 M12 M12 M12 M12 M12 M16 M16 M16 22 22 22 22 22 22 40 40 40 88 88 88 74 74 74 100 100 100 128 128 128 128 128 128 150 150 150 16 16 16 16 16 16 30 30 30 Dimensions (mm) 9
  • 10. FIXINGS FOR EQUIPMENT BUSHINGS 400AR-2/GS Bushing 400AR-2/J Bushing bushing interface bushing interface fixing studs fixing studs fixing flange B DIN 42 538 fixing flange NF C 52-053 claw clamp 400AR-1/J and 400T1/J Bushings F DIN 42 538 stud clamp E DIN 42 538 stud clamp equipment equipment sealing gasket sealing gasket equipment connection equipment connection tabs for the bail restraint tabs for the bail restraint earth jumper earth plate Bushing clamping kit earth jumper Bushing clamping kit Bushing clamping kit To order the bushing clamping kit, according to NFC 52053 standards, simply specify KBCNF-400 (for bushing type 400AR-2). Contents: - 4 x claw clamp NF - 1 x sealing gasket. To order the bushing clamping kit, simply specify: KBCDS400B. Contents: - 1 x fixing flange - 6 x stud clamp F - 1 x sealing gasket. To order the bushing clamping kit, according to DIN 42 538 standards, simply specify KBCD-400B. Contents: - 1 x fixing flange B - 6 x stud clamp E - 1 x sealing gasket. Fixing dimensions standards NF C 52-053 Fixing dimensions Fixing dimensions standards DIN 42 538 French standards. M10 M10 or M12 50 to 70 60 25 4 fixing studs German standards. Dia. 105 Dia. 171 M10 55 30 6 fixing studs Dia. 105 Dia. 171 30 6 fixing studs Dia. 90 Dia. 140 In mm 10
  • 11. 400AR-8 INTERFACE B EQUIPMENT BUSHING Application Technical characteristics For use in equipment insulated with oil fluid, typically for transformers, switchgear, capacitors... Each bushing is tested for AC withstand and partial discharge prior to leaving the factory. Up to 36 kV - 250 A 6/10 (12) kV 6,35/11 (12) kV 8,7/15 (17,5) kV 12/20 (24) kV 12,7/22 (24) kV 18/30 (36) kV Specifications and standards The plug-in type equipment bushings 400AR-8 are moulded epoxy insulated parts and meet the requirements of CENELEC EN 50180 and IEC 60137. Ordering instructions To order the equipment bushing, specify the type. The bushings can be supplied with an earth jumper (/J). E.g. M400AR-8/J. 28 Minimum oil level: -12 kV: 40 mm -24 kV: 50 mm -36 kV: 70 mm 231.5 8.5 Dia. 20 80 20 M10 Dia. 74 Dia. 110 In mm. 02/2011 Equipment bushing type Voltage Ur (kV) Current Ir (A) 400AR-8 K400AR-8 M400AR-8 12 24 36 250 250 250 11
  • 12. FIXINGS FOR EQUIPMENT BUSHINGS 400AR-8/J Bushing Bushing clamping kit To order the bushing clamping kit, according to DIN 42 538 standards, simply specify: KBCD-200. Contents: - 1 x fixing flange A - 4 x stud clamp E - 1 x sealing gasket. bushing interface 4 x fixing stud M10 A DIN 42 538 fixing flange E DIN 42 538 stud clamp equipment Fixing dimensions standards DIN 42 538 sealing gasket German standards. equipment connection tabs for the bail restraint M10 25 55 earth jumper 4 fixing studs Dia. 78 Dia. 123 In mm. 12
  • 13. 400SFR-P INTERFACE B EQUIPMENT BUSHING Application Technical characteristics For use in equipment insulated with SF6 gas. Each bushing is tested for AC withstand and partial discharge prior to leaving the factory. Up to 24 kV - 400 A 6/10 (12) kV 6.35/11 (12) kV 8.7/15 (17.5) kV 12/20 (24) kV 12.7/22 (24) kV Design Dia. 70 The equipment bushing is a moulded epoxy insulated part with a connector interface in accordance with CENELEC EN 50180. The 400SFR-P bushing has a shank outside this standard, adapted for use in SF6 gas. 218 Specifications and standards 33 The plug-in type equipment bushing 400SFR-P meets the requirements of CENELEC EN 50180 and IEC 60137. Ordering instructions 95 To order the equipment bushing, simply specify the type. M12 Dia. 25 Dia. 70 In mm. Dia. 109 02/2011 Equipment bushing type Voltage Ur (kV) Current Ir (A) 400SFR-P K400SFR-P 12 24 400 400 13
  • 14. FIXINGS FOR EQUIPMENT BUSHINGS 400SFR-P Bushing for gas insulated switchgear UNMOUNTED 60° 60° 60° M4 83 M6 Dia. 91.5 Dia. 103.1 equipment MOUNTED bushing interface 6 fixing screws M6 earth connection M4 equipment connection sealing O-ring gasket In mm. 14
  • 15. ACCESSORIES INTERFACE B Application Technical characteristics For use with connectors and bushings with an interface B as described by CENELEC EN 50180 and 50181. All these products, except the earthing plug, are tested for AC withstand and partial discharge prior to leaving the factory. 400DR Dead-end receptacle Fits over a bushing with a type B interface to provide 'deadend' facility. Is used with a 400BA restraint bail. 400SOP Stand-off plug Is designed to support and 'dead-end' connectors with a type B interface when removed from equipment. 400GP Earthing plug 6/10 (12) kV 6.35/11 (12) kV 8.7/15 (17.5) kV 12/20 (24) kV 12.7/22 (24) kV 18/30 (36) kV Ordering instructions Order 400DR for 12 kV, K400DR for 24 kV or M400DR for 36 kV applications. Can be supplied with integral earth lead: add -/G. Ordering instructions Order 400SOP for 12 kV, K400SOP for 24 kV or M400SOP for 36 kV applications. Ordering instructions Order 400GP for 12 kV, 24 or 36 kV applications. 02/2011 Is designed to support and earth connectors with a type B interface when removed from equipment. Up to 24 kV 15
  • 16. 400BIPA Basic insulating plug Acts as a tightening nut for the 400TE tee connector kit. The plug contains a voltage detection point. The conductive rubber protection cap is included. 400CP-SC Connecting plug For connecting a 400TE and one or more 430TB, 400TB or 440TB connectors, thus creating a multiple cable connection to equipment. 400RTPA Reducing tap plug Provides a type A interface to a 400TE connector. A 'C' spanner, 600SW, is used to tighten the reducing tap plug on to its mating part. Kit MT Earthing kit for copper tape screened cables Contains a tinned copper braid (25 mm² - L=500 mm), a tinned copper wire for cleating and water sealing mastic. Ordering instructions Order 400BIPA for 12 kV, K400BIPA for 24 kV or M400BIPA for 36 kV applications. Ordering instructions Order 400CP-SC for 12 kV, K400CP-SC for 24 kV or M400CP-SC for 36 kV applications. Ordering instructions Order 400RTPA for 12 kV or K400RTPA for 24 kV applications. Order 600SW for the 'C' spanner. Ordering instructions Order Kit MT for 12 kV, 24 kV or 36 kV applications. 16
  • 17. POSSIBLE ARRANGEMENTS INTERFACE B 400TE/G 400TE/G-P2 Single cable arrangement. Order 400TE/G for 12 kV, K400TE/G for 24 kV or M400TE/G for 36 kV applications. Dual cable arrangement. Order 400TE/G-P2 for 12 kV, K400TE/G-P2 for 24 kV or M400TE/G-P2 for 36 kV applications. 500 250 400TCS clamping screw basic insulating plug connecting plug 110 110 400TE/G-P4 245 475 Single cable arrangement with tap-off. Order 400TE/G-P4 for 12 kV or K400TE/G-P4 for 24 kV applications. reducing tap plug 110 02/2011 basic insulating plug type A separable connector 233 In mm 17
  • 18. Connector on stand-off plug Connector on earthing plug Order 400SOP for 12 kV, K400SOP for 24 kV or M400SOP for 36 kV applications. Order 400GP for 12 kV, 24 kV and 36 kV applications. stand-off plug basic insulating plug basic insulating plug earthing plug Cable and equipment testing 600 400TR test rod insulating shroud 110 In mm 18
  • 19. Additional catalogue information on power cable accessories is available by contacting us at the address below: 02/2011 Distributed by: Tel: +44 12, B-9320 Erembodegem Nexans Network Solutions N.V. - Div. Euromold • Zuid III, Industrielaan(0)191 490 1547 Fax: +44 (0)191 477 5371 Tel.: +32 (0)53 85 02 11 • Fax: +32 (0)53 83 10 13 • www.nexans.com • info.euromold@nexans.com Email: northernsales@thorneandderrick.co.uk Website: Catalogue also available on CD-ROM www.cablejoints.co.uk www.thorneanderrick.co.uk