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Biofuels production from Microalgae
     after heterotrophic growth
       (藻类异养转化制备生物质液体燃料)


 Qingyu Wu (吴 庆 余) Xiaoling Miao (缪晓玲)
  Department of Biological Sciences and Biotechnology, Tsinghua
              University, Beijing 100084, P.R.China
                 (清华大学生物科学与技术系)
BIOMASS -BIOFUEL
higher plants or woody materials :
pine wood, rice and cotton straw and
stalk, energy crops
Microalgae advantages:
Higher photosynthetic efficiency, larger
biomass, faster growth, easy industry
culture 5days
10 years     cell culture engineering
1. Materials and biotechnolgy
  Chlorella protothecoides   小球藻




           a                    b
 light microscope        electron microscope
photoautotrophic   heterotrophic   photoautotrophic     heterotrophic
         (in liquid medium)                   (on agar plates)


By cell biotechnology to change the nutrition metabolism
pathway, green autotrophic cells (AC cells) were
transformed to heterotrophic growth.
Yellow heterotrophic cells (HC cells) under light
microscope (10×40)    lipid vesicles
Fig. 7 Differences in cell organization between HC and AC cells.
(图7 小球藻异养和自养转化细胞结构变化示意图)
The contents of main chemical components in cells of
  AC and HC.
  (表1 AC、HC细胞主要生化成分含量)

Strain   Protein   Lipid   Carbohydrate   Ash    Moisture   Others
 (%)      (%)      (%)        (%)         (%)      (%)       (%)



AC       52.64     14.57      10.62       7.38     8.74      6.05


HC       10.28     54.70      15.19       7.24     5.40      7.19
1                2




The culture process of the HC cells by “Two Step”
method.
12                                           12
                      无菌培养
                      开放式培养
         9                                           9




                                            OD 540
OD540




         6                                           6
                                                                     10L下口瓶半无菌培养
                                                                     10L下口瓶补料半无菌培养
         3                                           3
                                                                     20L下口瓶半无菌培养
                                                                     20L下口瓶补料半无菌培养

         0                                           0
             0   24   48 72      96   120                 0   24   48    72   96   120
                      Time (h)                                     Time (h)




    Comparison of the HC cell growth under axenic,
    half-axenic and no-axenic culture conditions
2. Fast pyrolysis of HC cell




   AC              HC     Microcystis


Dry cells powder
Fast pyrolysis system and conditions

Pyrolysis system: the fluid bed reactor
   Temperature :500℃
   Heating rate :600 ℃/s
   Vapor residence time:2-3 s
   biomass-feeding rate :4 g/min
   particle size < 0.5 mm
The diagram of fast pyrolysis system of fluid bed
Yields of fast pyrolysis at temperature of 500 ℃,
heating rate of 600 ℃ /s and the sweeping gas flow
rate of 0.4m3/h.

  Strain          Gas       Bio-Oil        Char
                  (%)        (%)           (%)

  AC               29.6        16.6         53.8

  HC               31.6        57.2         11.2

Microcystis        55.2        23.7         21.1

   All the yields were expressed on the basis of the dry
   weight of samples.
60
    Product Yield (%)   50

                        40

                        30

                        20

                        10                    Char
                                             Gas
                         0
                             AC            Bio-oil
                                  HC
                                       M


Product yields of microalgae by fast pyrolysis at
temperature of 500 ℃, heating rate of 600 ℃ /s and the
sweeping gas flow rate of 0.4m3/h.
AC            HC        Microcystis

Bio-Oil products of AC, HC and Microcystis by fast
pyrolysis.
Comparison of typical properties of fossil oil and
    fast pyrolysis oil of wood and HC.
                                                   Typical value
    Properties                            Bio-oils                               Fossil oil
                       Wood                 AC                       HC
C                      56.4%              62.07%                    76.22%      83.0-87.0%
H                        6.2%               8.76%                   11.61%      10.0-14.0%
O                      37.3%              19.43%                    11.24%       0.05-1.5%
N                        0.1%               9.74%                    0.93%       0.01-0.7%
S                        n.d.               n.d.                     n.d.        0.05-5.0%
Density (kg l-1)         1.2                1.06                     0.92        0.75-1.0
Viscosity (Pa s)      0.04-0.20            0.10                      0.02         2-1000
                     (at 40oC)           (at 40oC)                 (at 40oC)
Heating value            21                  30                      41             42
 (MJ kg-1)
Stability          Not as stable as   Not as stable as fossil fuels, but more
                   fossil fuels       stable than the bio-oil from wood
3. Biodiesel production from microalgal oil
  (利用微藻油脂制备生物柴油)

    1. Biodiesel (生物柴油)
    2. The preparation of microalgal oil
       (微藻油脂的制备)
    3. Acidic transesterification of microalgal oil
       (酸催化酯交换法制备微藻生物柴油)
    4. Characteristics of biodiesel from microalgal oil
       (微藻生物柴油的特性)
Biodiesel (生物柴油)

  Fatty acid methyl esters originating from vegetable oils
and animal fats are known as biodiessel.

    Biodiesel from transesterification can be used directly
or as blends with diesel fuel in diesel engine



                                   催化剂




              甘油三酯           甲醇             脂肪酸甲酯       甘油



                                           生物柴油
Oil from microalgae (微藻油脂的提取)




Growth of HC cells (A), powder of HC cells (B) and microalgal oil
from HC cells (C).
Method of Acidic transesterification for biodiesel preparation from
 microalgal oil: (微藻生物柴油制备: 酸催化酯交换技术)




The reaction mixture consisted
of oil, methanol and
concentrated sulfuric acid             The separation of the reaction
                                       mixture (A) and the biodiesel from
                                       microalgal oil (B,C)
Comparison of biodiesel from microalgal oil and diesel fuel
          (微藻生物柴油与石化柴油的特性比较)
   Propertis                    Biodiesel from       Diesel fuel
   (特性)                         microalgal oil       (石化柴油)
                                (微藻生物柴油)

   Density 密度(kg l-1)            0.864               0.838

   Visicosity 粘度(Pa s)           5.2×10-4 (40 °C )   1.9-4.1 ×10-4 (40 °C )

   Flash point 闪点( °C )          115                 75

   Solidifying point 凝点( °C )    -12                 -50 – 10

   Cold filter plugging point    -11                 -3.0 (-6.7 max)
   冷滤点( °C )
   Acid value 酸值 (mg KOH g-1)    0.374               0.5 max

   Heating value 热值(MJ kg-1)     41                  40-45

   H/C ratio                     1.18                1.81
Summery
1 Heterotrophic growth of Chlorella protothecoides resulted
  in the accumulation of a large amount of lipid in cells,
  which is about 4 times of that in control. By using HC cells
  rich in lipids as biomass for pyrolysis and biodiesel
  preparation, we got high yield and high quanlity bio-fuel.

2 The results suggests that the new process, which combines
  biotechnology with biofuel production, is a feasible and
  effective method for the production of high yield and high
  quality fuel oils from microalgae.

3    The study could contribute to the creation of a system to
    produce biofuels from microalgae which might have great
    commercial potential for liquid fuel production.
Thank you !

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36 qingyu wu_en

  • 1. Biofuels production from Microalgae after heterotrophic growth (藻类异养转化制备生物质液体燃料) Qingyu Wu (吴 庆 余) Xiaoling Miao (缪晓玲) Department of Biological Sciences and Biotechnology, Tsinghua University, Beijing 100084, P.R.China (清华大学生物科学与技术系)
  • 2. BIOMASS -BIOFUEL higher plants or woody materials : pine wood, rice and cotton straw and stalk, energy crops Microalgae advantages: Higher photosynthetic efficiency, larger biomass, faster growth, easy industry culture 5days 10 years cell culture engineering
  • 3. 1. Materials and biotechnolgy Chlorella protothecoides 小球藻 a b light microscope electron microscope
  • 4. photoautotrophic heterotrophic photoautotrophic heterotrophic (in liquid medium) (on agar plates) By cell biotechnology to change the nutrition metabolism pathway, green autotrophic cells (AC cells) were transformed to heterotrophic growth.
  • 5. Yellow heterotrophic cells (HC cells) under light microscope (10×40) lipid vesicles
  • 6. Fig. 7 Differences in cell organization between HC and AC cells. (图7 小球藻异养和自养转化细胞结构变化示意图)
  • 7. The contents of main chemical components in cells of AC and HC. (表1 AC、HC细胞主要生化成分含量) Strain Protein Lipid Carbohydrate Ash Moisture Others (%) (%) (%) (%) (%) (%) (%) AC 52.64 14.57 10.62 7.38 8.74 6.05 HC 10.28 54.70 15.19 7.24 5.40 7.19
  • 8. 1 2 The culture process of the HC cells by “Two Step” method.
  • 9. 12 12 无菌培养 开放式培养 9 9 OD 540 OD540 6 6 10L下口瓶半无菌培养 10L下口瓶补料半无菌培养 3 3 20L下口瓶半无菌培养 20L下口瓶补料半无菌培养 0 0 0 24 48 72 96 120 0 24 48 72 96 120 Time (h) Time (h) Comparison of the HC cell growth under axenic, half-axenic and no-axenic culture conditions
  • 10. 2. Fast pyrolysis of HC cell AC HC Microcystis Dry cells powder
  • 11. Fast pyrolysis system and conditions Pyrolysis system: the fluid bed reactor Temperature :500℃ Heating rate :600 ℃/s Vapor residence time:2-3 s biomass-feeding rate :4 g/min particle size < 0.5 mm
  • 12. The diagram of fast pyrolysis system of fluid bed
  • 13. Yields of fast pyrolysis at temperature of 500 ℃, heating rate of 600 ℃ /s and the sweeping gas flow rate of 0.4m3/h. Strain Gas Bio-Oil Char (%) (%) (%) AC 29.6 16.6 53.8 HC 31.6 57.2 11.2 Microcystis 55.2 23.7 21.1 All the yields were expressed on the basis of the dry weight of samples.
  • 14. 60 Product Yield (%) 50 40 30 20 10 Char Gas 0 AC Bio-oil HC M Product yields of microalgae by fast pyrolysis at temperature of 500 ℃, heating rate of 600 ℃ /s and the sweeping gas flow rate of 0.4m3/h.
  • 15. AC HC Microcystis Bio-Oil products of AC, HC and Microcystis by fast pyrolysis.
  • 16. Comparison of typical properties of fossil oil and fast pyrolysis oil of wood and HC. Typical value Properties Bio-oils Fossil oil Wood AC HC C 56.4% 62.07% 76.22% 83.0-87.0% H 6.2% 8.76% 11.61% 10.0-14.0% O 37.3% 19.43% 11.24% 0.05-1.5% N 0.1% 9.74% 0.93% 0.01-0.7% S n.d. n.d. n.d. 0.05-5.0% Density (kg l-1) 1.2 1.06 0.92 0.75-1.0 Viscosity (Pa s) 0.04-0.20 0.10 0.02 2-1000 (at 40oC) (at 40oC) (at 40oC) Heating value 21 30 41 42 (MJ kg-1) Stability Not as stable as Not as stable as fossil fuels, but more fossil fuels stable than the bio-oil from wood
  • 17. 3. Biodiesel production from microalgal oil (利用微藻油脂制备生物柴油) 1. Biodiesel (生物柴油) 2. The preparation of microalgal oil (微藻油脂的制备) 3. Acidic transesterification of microalgal oil (酸催化酯交换法制备微藻生物柴油) 4. Characteristics of biodiesel from microalgal oil (微藻生物柴油的特性)
  • 18. Biodiesel (生物柴油) Fatty acid methyl esters originating from vegetable oils and animal fats are known as biodiessel. Biodiesel from transesterification can be used directly or as blends with diesel fuel in diesel engine 催化剂 甘油三酯 甲醇 脂肪酸甲酯 甘油 生物柴油
  • 19. Oil from microalgae (微藻油脂的提取) Growth of HC cells (A), powder of HC cells (B) and microalgal oil from HC cells (C).
  • 20. Method of Acidic transesterification for biodiesel preparation from microalgal oil: (微藻生物柴油制备: 酸催化酯交换技术) The reaction mixture consisted of oil, methanol and concentrated sulfuric acid The separation of the reaction mixture (A) and the biodiesel from microalgal oil (B,C)
  • 21. Comparison of biodiesel from microalgal oil and diesel fuel (微藻生物柴油与石化柴油的特性比较) Propertis Biodiesel from Diesel fuel (特性) microalgal oil (石化柴油) (微藻生物柴油) Density 密度(kg l-1) 0.864 0.838 Visicosity 粘度(Pa s) 5.2×10-4 (40 °C ) 1.9-4.1 ×10-4 (40 °C ) Flash point 闪点( °C ) 115 75 Solidifying point 凝点( °C ) -12 -50 – 10 Cold filter plugging point -11 -3.0 (-6.7 max) 冷滤点( °C ) Acid value 酸值 (mg KOH g-1) 0.374 0.5 max Heating value 热值(MJ kg-1) 41 40-45 H/C ratio 1.18 1.81
  • 22. Summery 1 Heterotrophic growth of Chlorella protothecoides resulted in the accumulation of a large amount of lipid in cells, which is about 4 times of that in control. By using HC cells rich in lipids as biomass for pyrolysis and biodiesel preparation, we got high yield and high quanlity bio-fuel. 2 The results suggests that the new process, which combines biotechnology with biofuel production, is a feasible and effective method for the production of high yield and high quality fuel oils from microalgae. 3 The study could contribute to the creation of a system to produce biofuels from microalgae which might have great commercial potential for liquid fuel production.