10. Clean Room Class ISO 5/6 Rate of Turbulence Or Measurements by protection degree Acceptance Test Not specified ≤ 48 dB (A) Sound pressure level F7 + F9 + H14 Min F5 + F9 + H13 Three stage supply air filtration 2,1 m above floor level 2,0 m above floor level Air Curtain Yes, no figure Yes, no figure Overflow into adjoining rooms ? 0,24 – 0,3 m/s 9.000-11.000 m³/h ≥ 0,23 m/s, 8.800 m³/h Supply air velocity Total Air Volume Yes (min. 100 m³/h x person) Yes (1.200 m 3 /h Fresh Air) Recirculation ? Fresh Air Amount Min. 9 m2 3,2 x 3,2 m Size of Laminar Flow Ceiling Russian GOST R Since 21.04.2006 German DIN Dec. 2008 Room Class I(a) Table of Various Standards and Design Indices Velocity/Validation ≤ 55 dB (A) G3 + min. F9 + min. H 10 2 m above floor level Yes, no figure (close to ceiling recommended) 0,38 m/s on 2 m height 11.900 m³/h Yes (AC/hr 25, min.2700 m³/h fresh air) 2,8 m x 2,8 m Rec 3,2 m x 3,2 m English HTM 03-01 Since 2007
11. Rate of Turbulence Or Measurements by protection degree Acceptance Test Not specified ≤ 48 dB (A) Sound pressure level 2 Filters (8, 17) (2 could be HEPA filter) Min F5 + F9 + H13 Three stage supply air filtration Not specified 2,0 m above floor level Air Curtain Yes, with pressure monitoring Yes, no figure Overflow into adjoining rooms ? Not specified 2.000-2.700 m³/h depending on size of OT ≥ 0,23 m/s, 8.800 m³/h Supply air velocity Total Air Volume Yes (20 AC/hr) Fresh air 4 AC/hr Yes (1.200 m 3 /h) Fresh air Recirculation ? No information (laminar airflow “interest”) 3,2 x 3,2 m 2 Size of Air Diffusor ASHRAE 2007 German DIN Dec. 2008 Room Class I(a) Designing - Main Topics
12. DIN 1946-4 (German Standard) General Design Criteria for OR Class 1A Operating Rooms Class1 A are for Orthopaedic, Cardiac, Neurosurgery,Transplant Surgery Rooms Minimum Size of OR 45 m² Height requirements (Clear Height FFL) 3,5 m Minimum size of a Laminar Flow Ceiling 3.2 x 3.2 m Partial walls or Curtains around the LF down to 2,1 m Temperature 19 – 26°C Humidity 35 – 60% r.h. Noise Level in the OR 48 db(A) Exhaust Air should be extracted homogenously from the room Air Volume is defined by Downflow velocity below the LF Velocity 0.24 m/s average = 8.800 m3/h
13. Design indices Calculation of air flow for removal head load 6,0 2 4,5 1,5 3,0 1 1,5 0,5 Cooling load (kW) ∆ t
14. Requirements of the DIN 1946-4; December 2008 Building elements “RLT units for OT departments” shall be preferably installed on the floor directly above or close by. Design Advice according DIN 1946-4
15.
16. Circulating Air Modules for Suspended Ceilings , Type ULA Alternative System acc. DIN 1946-4 (Modular System acc. HTM 03-01)
17. Advantages: - No requirement for large technical room for AHU`s - low space and room requirements for ducts - low operating costs Disadvantages: - Reduced possibilities of mixing of circulating air with supply air - Reduced possibilities of sound absorption by very short air distances Ceiling-suspended circulating air modules Alternative System acc. DIN 1946-4
19. Circulating air wall module Possibilities of installation: - Inside the OT - Directly outside the OT - Integral component in a wall Alternative Solution with Wall reciruclating modules instead of ceiling suspended modules
24. Advantages with an example: - Inspection possible from adjoining room - Integral component of a wall Circulating air wall module Operating Room 1 A with Wall Recirculating Module
25. New HTM 03-01 (British Standard) General Design Criteria for UCV UCV (Ultra clean ventilation) Theatres for Orthopaedic, Cardiac Transplant, Neurosurgery Minimum Size of OR 55 m² Minimum Clear Room Height 3,5 m ( better 3,8 m) Minimum size of a UCV Canopy 2.8 x 2.8 m or 3.2 x 3.2 m in case of bigger OR`s(Distance between UCV Ceiling and perimeterial wall minimum 1 m) Partial walls around the UCV down to 2 m Temperature 19 – 23°C Humidity 35 – 60% r.h. Noise Level in the OR 55 db(A) Exhaust Air via Pressure Relief Dampers to the adjoining Rooms (normally no exhaust air in the OR) Air Volume is defined by Downflow velocity over the UCV At 2 metres 0.38 m/s average = 11.900 m3/h
31. Main Design Mistakes 1. The design of the Air Flow is done according Ashrae and does not match the requirements for a Laminar Flow Ceiling Example: Operating room with the dimensions 5 x 6 meters and an internal room height of 3 meters would require according American ASHRAE 20 Air changes per hour which would result in a total Air Volume of 1.800 m³/h A Laminar flow Ceiling with the dimensions 3 x 3 meters would require a minimum Air Flow Volume of 7.776 m3/h Size of ceiling x 0,24 Velocity (m/s) x 3.600 seconds = m³/h Ceiling (3 x 3 m) =9 m² x 0,24 m/s x 3.600= 7.776 m³/h
32. Main Design Mistakes 2. The design of the Room temperature and the Supply Air temperature is not matching because the Air Flow is not sufficient to provide a drought free enviroment when you have internal heat loads (light, monitors,staff) Example: Operating room with an Internal heat load of 3,0 KW and a total Air Volume of 1.800 m³/h would mean keeping a room temperature of 20°C the supply air temperature has to be 15°C (∆ t = 5 K) Consequences: In a combination with a Laminar Flow Ceiling this will lead to droughts and turbulences as well as to a reduction of the clean area at the height of the Operating table