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Deck machinery

  1. M a r i n e E n g i n e e r i n g K n o w l e d g e U E 2 3 1 | Y A S S E R B . A . F A R A G2 January 2021
  2. M a r i n e E n g i n e e r i n g K n o w l e d g e U E 2 3 1 | Y A S S E R B . A . F A R A G2 January 2021 • Windlass • Mooring winches • Hatch cover openers (pull wire or hydraulic type) • Winches and derricks or cranes • Gangways and motors • Cargo pumps for LPG/LNG or chemical carriers • Whistle/Horn • Life boat winch and safety equip. drives… 865 Deck Machinery
  3. M a r i n e E n g i n e e r i n g K n o w l e d g e U E 2 3 1 | Y A S S E R B . A . F A R A G2 January 2021 1. Mooring windlass. Normally either an electric or Hydraulic motor drives 2 cable lifter and 2 warp ends. There are many designs but due to slow speed of cable lifter(3-5rpm) a slow speed worm gear and a single step spur gear between cable lifter and warp end is used 2. Anchor Capstans. Vertical capstans use a vertical shaft, with the motor and gearbox situated below the winch unit (usually below decks. With larger cables the capstan barrels is mounted separately on another shaft 3. Winch windlasses. This arrangement uses a mooring winch to drive the windlass. Both port and starboard units are interconnected to facilitate standby and additional power should the situation arise 866 Conventional equipment
  4. M a r i n e E n g i n e e r i n g K n o w l e d g e U E 2 3 1 | Y A S S E R B . A . F A R A G2 January 2021 1. Storage part of the mooring drum 2. Pulling section of the drum (working part) 3. Brake band 4. Gear box 5. Electro-hydraulic motor 6. Warping head 7. Chain in the gypsy wheel 8. Dog clutch 9. Anchor 10. Hawse pipe 11. Spurling pipe 12. Chain locker 13. Chain stopper with security device 14. Guide roller 15. Bollard 16. Guide roller 17. Deck 18. Hatch to chain locker 867 Mooring equipment
  5. M a r i n e E n g i n e e r i n g K n o w l e d g e U E 2 3 1 | Y A S S E R B . A . F A R A G2 January 2021 Anchor Drop ! 868
  6. M a r i n e E n g i n e e r i n g K n o w l e d g e U E 2 3 1 | Y A S S E R B . A . F A R A G2 January 2021 Basically they require that  Cable lifter brake shall be capable of controlling the cable and anchor when disconnected from the gearing at letting go. The Av. Speed of cable shall be 5-7 m/s.  The heaving capacity shall be 4-6 times the weight of one anchor at speeds between 9 and 15 m/minute. The lifting wt shall be between 20-70 tonnes.  The braking effort obtained at the lifter shall at least 40% of the breaking strength of the cable. Anchor Handling Efficient working of the anchor windlass is essential to the safety of the ship. It’s design and performance is subjected to strict classification society rules. 869
  7. M a r i n e E n g i n e e r i n g K n o w l e d g e U E 2 3 1 | Y A S S E R B . A . F A R A G2 January 2021  The windlass must be capable of pulling the anchor from a depth of 25% of the total cable carried, i.e. 50% of the length of chain on one side.  It should be capable of lifting the anchor from 82.5m to 27.5m at 9m/min.  Normal anchor handling equipment incorporates warp ends for mooring purposes with light line speed of up to 1m/sec. Anchor Handling 870
  8. M a r i n e E n g i n e e r i n g K n o w l e d g e U E 2 3 1 | Y A S S E R B . A . F A R A G2 January 2021 • The anchoring equipment fitted to the majority of vessels consists of two matched units, offering a degree of redundancy. • These units consists of an anchor, chain (or for smaller vessels wire), a gypsum or chain lifter wheel, brake, lift motor and various chain stopper arrangements. • When not in he use the chain is stowed in a chain locker. • Systems fitted with wire are stowed on a drum in the same way as winches. 1. The windlass must be capable of pulling the anchor from a depth of 25% of the total cable carried, i.e. 50% of the length of chain on one side 2. It should be capable of lifting the anchor from 82.5m to 27.5m at 9m/min. 871 Anchoring equipment
  9. M a r i n e E n g i n e e r i n g K n o w l e d g e U E 2 3 1 | Y A S S E R B . A . F A R A G2 January 2021 Electric drives  Should be totally enclosed  DC drives are still used because they got good torque range over the full speed though they need regular attention.  Control of contactor operated armature resistance is fully replaced with Ward Leonard system for good regulation ; especially at lowering loads ( The present day Ward Leonard generator is driven by an AC motor)  DC motors may also be controlled by thyristors which converts AC to variable DC voltage.  AC Induction motors can be wound rotor or cage type. Speed control being pole changing or rotor resistance change type. Another form of AC motor control being VFD drives which controls the applied frequency and voltage. Saturday, January 2, 2021 872 Drives
  10. M a r i n e E n g i n e e r i n g K n o w l e d g e U E 2 3 1 | Y A S S E R B . A . F A R A G2 January 2021 873 Drives Hydraulic Systems  provide a good means of distribution of power obtained from pump driven by a constant direction/speed AC motor. This oil can be made to drive thro’ hydraulic motors to power the actuating devices. Both constant delivery and variable delivery type pumps and motors are commonly use  The fixed output pumps can be of the Woodward hydraulic engine governor type which maintain reserve oil at pressure to cater to demand
  11. M a r i n e E n g i n e e r i n g K n o w l e d g e U E 2 3 1 | Y A S S E R B . A . F A R A G2 January 2021 874 Drives Hydraulic Systems  Variable displacement pumps can be of axial or radial piston types where operational valves can be avoided.  It is very essential for all hydraulic systems be provided with interlocking arrangements for pump and motors so that control levers remain automatically in neutral to avoid inadvertent start ups.
  12. M a r i n e E n g i n e e r i n g K n o w l e d g e U E 2 3 1 | Y A S S E R B . A . F A R A G2 January 2021 875 Drives Hydraulic Systems  Overload protection thro’ relief valves to safeguard system at 30-40% over pressure Atmospheric contamination isolation, oil compatibility, system cleanliness, regular routine maintenance etc. can see thro’ long periods of trouble free operation
  13. M a r i n e E n g i n e e r i n g K n o w l e d g e U E 2 3 1 | Y A S S E R B . A . F A R A G2 January 2021 • Cargo winch numbers and capacity are decided in advance keeping in mind the no of hatches and the size to work. • The speed varies from 0.45 m/s at full load to 1.75m/s at light load with 40 kw at full load of 7 T and 20 kw for 3 T • Advantage of the derrick system is that only 2 winches are reqd. and has a faster cycle time. But safe working load is less and takes quite some time to rig up the system prior to cargo work. • Slewing derrick system was an exception to the above and which could be rigged up and change in set up was faster. 876 Deck Cranes
  14. M a r i n e E n g i n e e r i n g K n o w l e d g e U E 2 3 1 | Y A S S E R B . A . F A R A G2 January 2021 Single-opening & Multi-opening. Can be operated by the ship’s crane or external help. Sealing between hatch covers and coaming is generally achieved by sliding rubber packing 877 Lift-away hatch covers
  15. M a r i n e E n g i n e e r i n g K n o w l e d g e U E 2 3 1 | Y A S S E R B . A . F A R A G2 January 2021 The folding pair is operated by hydraulic cylinders acting directly on the end hinge arms which are connected at stools on the deck. When the cylinders push the end panel up from the closed position, the cover is folded and the second panel, fitted with wheels, rolls on the rails to the stowage position 878 Hydraulic Folding Types
  16. M a r i n e E n g i n e e r i n g K n o w l e d g e U E 2 3 1 | Y A S S E R B . A . F A R A G2 January 2021 • Side-rolling hatch covers stow in a transverse direction while end-rolling types stow longitudinally. The traditional side-rolling cover consists of two panels per hatch, each panel rolling sideways on a pair of transverse ramps, thus presenting a minimum obstacle when loading. In some cases both panels can be stowed together on one side to further enhance access when loading and unloading. This alternative reduces daylight opening by approximately 50%. 879 Rolling types for combination/dry bulk carriers
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