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Special applicationS – FullSize K SerieS (4x4)                                                                                                                                      i




                                                                                                                                                                             PAGE
SNOWPLOW PREP PACKAGE (VYU)............................................................................................................................................. SP— 1
             Ballast Compensating Weight........................................................................................................................................... SP— 2
      ‘K’ – Series Snow Plow Prep Package ............................................................................................................................... SP— 3
      CMVSS 105 and FMVSS 105 Allowable Center of Gravity Calculation .............................................................................. SP— 5
      CMVSS 105 and FMVSS 105 Allowable Center of Gravity Charts...................................................................................... SP— 7
      CMVSS 135 and FMVSS 135 Allowable Center of Gravity Calculation .............................................................................. SP— 9
      CMVSS 135 and FMVSS 135 Allowable Center of Gravity Charts...................................................................................... SP— 11
      ‘K’ Series Snow Plow Best Practices ................................................................................................................................. SP— 13
      ‘K’ Series Snow Plow Applications – Max. Plow/Hardware Weights ............................................................................... SP— 14
      For Snowplow Prep Pkg. Electrical Provisions ................................................................................................. See C/K Electrical
                                                                              http://www.gmupfitter.com/publicat/2008_BB/08_LDCKFS_Elec_D8a.pdf




Special Applications – SPPP – 2011
Special applicationS – FullullSize SerieS (4x4)4)
 pecial applicationS – F Size K K SerieS (4x                                                                                    SP–1
                                                                                                                                SP— 1




                                                                                                                         PAGE
                                                                                                                         PAGE
                                       SNOWPLOW PREP PACKAGE (VYU)
The chart on the page SP-4 shows GMTG and General Motors approved models available with snowplow prep package-option VYU.

GM recommends that when a snowplow is mounted on a vehicle, only one passenger should accompany the driver. More than one pas-
senger may exceed Front Gross Axle Weight Ratings.

Prior to installing a front mounted snowplow, the following process should be followed and necessary information obtained.

   •	 Establish	vehicle	curb	weight
   •	 Establish	chassis	manufacturer’s	front	and	rear	axle	weight	ratings
   •	 Chevrolet	and	GMC	truck	dealers	can	provide	availability,	specifications,	Gross	Vehicle	Weight	Ratings	(GVWR),	and	Front	and	
      Rear	Gross	Axle	Weight	Ratings	(FGAWR/RGAWR).	For	vehicles	already	built,	this	information	can	be	found	on	the	certification	
      label	installed	on	driver’s	door/door	frame	or	provided	on	the	cover	of	the	Incomplete	Vehicle	Document.

The following information should be obtained and provided by the manufacturers of snowplows and salt spreaders:

   •	 Specifications,	weights	and	center	of	gravity	data
   •	 Vehicle	installation	guidelines	and	instructions
   •	 Calculation	of	weight	distribution	for	the	front	and	rear	axles

The loaded vehicle with driver, passenger, aftermarket accessories, snowplows, spreader, and cargo must not exceed the Gross Vehicle
Weight	Rating	(GVWR),	and	Front	and	Rear	Gross	Axle	Weight	Ratings.	In	addition,	the	completed	curb	weight	vehicle,	with	all	installed	
aftermarket accessories, snowplow, and spreader, and with 400 lbs. for vehicles less than 10,000 lbs. and 500 lbs. for vehicles greater
than 10,000 lbs. distributed in the driver-passenger area of the vehicle, must have a center of gravity location that is located within the
trapezoid	formed	by	the	coordinates	A,	B,	C,	D,	H1	&	H2,	plus	it	must	be	to	the	rear	of	vertical	line	E	and	forward	of	vertical	line	F	as	
defined	in	the	ALLOWABLE	CENTER	OF	GRAVITY	CHARTS.	If	the	center	of	gravity	location	does	not	fall	within	the	specified	trapezoid,	
ballast	weight	may	be	required	to	shift	the	center	of	gravity	location	until	it	falls	within	the	specified	trapezoid.

The snowplow manufacturer and the installer of the aftermarket equipment should determine the amount of rear ballast required to
ensure	that	the	vehicle,	with	the	attached	snowplow	and	aftermarket	equipment,	complies	with	the	Allowable	Center	of	Gravity	Trapezoid	
and	the	resulting	front	and	rear	weight	distribution	ratio	as	defined	in	the	Allowable	Center	of	Gravity	Charts	published	in	this	manual.
                                                                                (Snowplow Prep Package — continued on next page)


Special Applications – SPPP – 2011
Special Applications – SPPP – 2007
Special applicationS – FullullSize SerieS (4x4)4)
 pecial applicationS – F Size K K SerieS (4x                                                                                               SP–2
                                                                                                                                           SP—2




                                                                                                                                    PAGE
                                                                                                                                    PAGE
(Snowplow Prep Package — continued from previous page)
Ballast Compensating Weight

The use of rear ballast weight may be required to prevent exceeding the Gross Axle Weight Rating of the front axle. The use of rear
ballast weight may be required to ensure that the center of gravity location of the completed vehicle, with the attached snowplow and
other	 installed	 equipment,	 complies	 with	 the	 Allowable	 Center	 of	 Gravity	 Trapezoid	 and	 the	 resulting	 front	 and	 rear	 weight	 distribu-
tion	ratio,	even	though	the	actual	front	weight	may	be	less	than	the	Gross	Axle	Weight	Rating	of	the	front	axle.	In	either	case,	the	rear
ballast weight should be securely attached in the cargo box or behind the rear axle of the vehicle in a manner which prevents it from
moving during driving and stopping.



                                     To help avoid personal injury, refer to Z-height setting procedure
                                     before	 adjusting	 torsion	 bars.	 If	 torsion	 bars	 are	 adjusted	 for
                                     aftermarket	 equipment,	 be	 sure	 to	 return	 them	 to	 specifica-
                                     tion	when	the	equipment	is	removed.	Otherwise,	a	front	shock
                                     absorber may dislodge and damage a front brake line. This could
                                     result in an accident when minimum stopping distances are
                                     required.




Special Applications – SPPP – 2011
Special Applications – SPPP – 2007
Special applicationS – FullSize K SerieS (4x4)                                                                                                                                                                         SP–3




                                                                                                                                                                                                               PAGE
                                                                   ‘K’ – GMT900 K - Series SNOWPlow Prep Package
                                                                         Series Snow PLOW PREP PACKAGE 2011
                                                                                                                                          PICKUPS - Single Rear Wheel (SRW)
                                      Model                                          K10703          K10903          K10753           K10953           K10543      K20753        K20743       K20903       K20953       K20943
                                        Cab                                          Regular         Regular        Extended         Extended           Crew      Extended        Crew        Regular     Extended       Crew
                                Wheelbase inches                                      119             133             143.5            157.5            167         143.5         153          133          157.5        167
                 Pickup Box length feet / Cab to Axle length inches                    6.5             8               6.5               8                8          6.5           6.5          8             8            8

                                     GVWR lb.                                         6400            6400            7000             7000            7000      9500/10k*      9500/10k*    9500/9900*   9500/10k*    9900/10k*

                                 GAWR lb. -Frt.                                       3950            3950             3950            3950             3950     4400/5200*     4800/5200*   4400/5200*   4800/5600*   4800/5200*
                  Engine Availability with VYU:                        opt. code
    Vortec 4.8L V8 SFI Flex Fuel                                         LY20           S               S               S              N/A               S          N/A            N/A          N/A          N/A          N/A
    Vortec 5.3L V8 SFI Flex Fuel                                      LMG / LC9         A               A               A               S                A          N/A            N/A          N/A          N/A          N/A

    Vortec 6.0L V8 SFI Flex Fuel                                         L96           N/A             N/A             N/A             N/A              N/A          S              S            S            S            S

    Vortec 6.2L V8 SFI                                                   L9H            A               A               A              N/A               A          N/A            N/A          N/A          N/A          N/A
    Duramax 6.6L V8 Diesel                                            LML / LGH        N/A             N/A             N/A             N/A              N/A          A              A            A            A            A
                   Base (B) Equipment Includes:
                Battery 600 CCA (Gasoline Engines)                                      S               S               S               S                S           S              S            S            S            S
            Dual Batteries 730 CCA (6.6L Diesel Engine)                 TUV            N/A             N/A             N/A             N/A              N/A          A              A            A            A            A
                Provisions for Rear Back-Up Lighting
                           Front Tow Hooks                               V76            S               S               S               S                S           S              S            S            S            S
      Floor Covering HD Rubber - Std. on Work Truck / Base
                                                                        BG9           B&A             B&A             B&A             B&A              B&A         B&A            B&A          B&A          B&A          B&A
                             without YE9
                 Snow Plow Prep Pkg. Includes:                          VYU
                  Increased Front Spring rate 4WD                        F60            S               S               S               S                S           S              S            S            S            S
                      Air cleaner, high-capacity                        K47             S               S               S               S                S           S              S            S            S            S
                       External Eng. Oil Cooler                         KNP             A               A               A               A                A           R              R            R            R            R
              Alternator 160 Amps - Gasoline Engines                    KW1             S               S               S               S                S           S              S            S            S            S
           Alternators - Dual 125 Amps - Diesel Engines                 K76            N/A             N/A             N/A             N/A              N/A          S              S            S            S            S
              Provision for Roof Mtd. Emergency Light                   TRW             S               S               S               S                S           S              S            S            S            S
              Transmission Cooler (air to oil) Auto only                KNP             S               S               S               S                S           S              S            S            S            S
             ***42mm Hole FOD with Rubber Grommet
             Fwd Lamp Harness with In-Line Connector
               Mntg. Location for Snow Plow Controls
                 Suggested Optional Equipment :
                Battery 730 CCA - Gasoline Engines                       6C5            A               A               A               A                A           A              A            A            A            A
                                                                                                                                                                "B" Gas & "A"
                        3.73 Rear Axle Ratio                            GT4             A               A               A               A                A                          B            B            B            B
                                                                                                                                                                    Diesel

                       4.10 Rear Axle Ratio                             GT5             A               A               A               A                A           A              A            A            A            A
             Skid Plate, "Off Road" - Included with Z71                  NZZ          A&Y             A&Y             A&Y             A&Y              A&Y         A&Y            A&Y          A&Y          A&Y          A&Y
         Engine Block Heater (Req'd for Canada - opt. Z49)               K05           A               A               A               A                A           A              A            A            A            A

      Locking Differential - Included with (NHT) Max Trailering
                                                                         G80
         Pack or (PCY) Towing Package or axle ratio GT5

    Rear Window Defogger (N/A with A48 on Ext. & Crew Cabs)
                                                                         C49            A               A               A               A                A           A              A            A            A            A
                (Reqs. C67 AC on Reg. Cabs)
              Sliding Rear Window not avail. with C49                    A48           N/A             N/A             N/A             N/A              N/A          A              A           N/A           A            A
     Windshield Washer Fluid System, Heated (Reqs. Opt. YE9
                                                                         XA7            A               A               A               A                A           A              A            A            A            A
                             or SLT)

    * = DIESEL / k = x 1000 / s = SRW / d = DRW
    B=base vehicle / A=available / X=included in package / Y=included where applicable / N/A=not available on this model / R=required on this model.




Special Applications – SPPP – 2011
Special applicationS – FullSize K SerieS (4x4)                                                                                                                                                                             SP–4




                                                                                                                                                                                                                    PAGE
                                                    ‘K’ – Series Snow Plow Prep Package, cont.
                                                                                             GMT900 K - GMT900 K - Series SNOW PLOW PREP PACKAGE 2011
                                                                                                        Series SNOW PLOW PREP PACKAGE 2011
                                                                                                          PICKUPS - Single(s) & Dual(s) Rear Wheels                               Chassis-Cabs                Utility
                                                Model                                            K30903           K30743              K30953             K30943       K31003        K31043        K31403      K20906
                                                  Cab                                           Regular            Crew              Extended             Crew        Regular         Crew        Regular      SUV
                                          Wheelbase inches                                        133               167                157.5              167          137            161.5        161.5       130
                           Pickup Box length feet / Cab to Axle length inches                      8                6.5                  8                  8         60" CA         60" CA       80" CA       N/A
                                                                                             10700/11400*s     10800/11500*s      11000/11600*s      11000/11600*s
                                               GVWR lb.
                                                                                             12800/13000*d    13000/13000*d 2     13000/13000*d      13000/13000*d     13,200        13,200        13,200      8600
                                           GAWR lb. -Frt.                                      4400/5200*       4800/5600*          4800/5600*         4800/5600*    4400/5200*    4800/5600*    5200/5600*    4180
                            Engine Availability with VYU:                        opt. code
              Vortec 4.8L V8 SFI Flex Fuel                                         LY20          N/A                N/A                 N/A                N/A          N/A           N/A           N/A        N/A
              Vortec 5.3L V8 SFI Flex Fuel                                      LMG / LC9        N/A                N/A                 N/A                N/A          N/A           N/A           N/A         A

              Vortec 6.0L V8 SFI Flex Fuel                                         L96            S                   S                  S                  S            S             S             S          S

              Vortec 6.2L V8 SFI                                                   L9H           N/A                N/A                 N/A                N/A          N/A           N/A           N/A        N/A
              Duramax 6.6L V8 Diesel                                            LML / LGH         A                   A                  A                  A            A             A             A         N/A
                             Base (B) Equipment Includes:
                          Battery 600 CCA (Gasoline Engines)                                      S                   S                  S                  S            B             B             B          B
                      Dual Batteries 730 CCA (6.6L Diesel Engine)                 TUV             A                   A                  A                  A            A             A             A         N/A
                          Provisions for Rear Back-Up Lighting
                                     Front Tow Hooks                               V76            S                   S                  S                  S            S             S             S          S
                Floor Covering HD Rubber - Std. on Work Truck / Base
                                                                                  BG9            B&A               B&A                 B&A                B&A          B&A           B&A           B&A          A
                                       without YE9
                           Snow Plow Prep Pkg. Includes:                          VYU
                            Increased Front Spring rate 4WD                        F60            S                   S                  S                  S            S             S             S         N/A
                                Air cleaner, high-capacity                        K47             S                   S                  S                  S            S             S             S          A
                                 External Eng. Oil Cooler                         KNP             S                   S                  S                  S            S             S             S          A
                        Alternator 160 Amps - Gasoline Engines                    KW1             S                   S                  S                  S            S             S             S          A
                     Alternators - Dual 125 Amps - Diesel Engines                 K76             S                   S                  S                  S            S             S             S         N/A
                        Provision for Roof Mtd. Emergency Light                   TRW             S                   S                  S                  S            S             S             S         N/A
                        Transmission Cooler (air to oil) Auto only                KNP             S                   S                  S                  S            S             S             S          A
                       ***42mm Hole FOD with Rubber Grommet
                       Fwd Lamp Harness with In-Line Connector
                         Mntg. Location for Snow Plow Controls
                           Suggested Optional Equipment :
                          Battery 730 CCA - Gasoline Engines                       6C5            A                   A                  A                  A            A             A             A          A

                                 3.73 Rear Axle Ratio                             GT4             B                   B                  B                  B            B             B             B          B

                                 4.10 Rear Axle Ratio                             GT5             A                   A                  A                  A            A             A             A
                      Skid Plate, "Off Road" - Included with Z71                   NZZ           A&Y                A&Y                A&Y                A&Y          A&Y           A&Y           A&Y          A
                  Engine Block Heater (Req'd for Canada - opt. Z49)                K05            A                  A                  A                  A            A             A             A           A

               Locking Differential - Included with (NHT) Max Trailering
                                                                                   G80
                  Pack or (PCY) Towing Package or axle ratio GT5

              Rear Window Defogger (N/A with A48 on Ext. & Crew Cabs)
                                                                                   C49            A                   A                  A                  A            A             A             A         N/A
                          (Reqs. C67 AC on Reg. Cabs)
                        Sliding Rear Window not avail. with C49                    A48           N/A                  A                  A                  A            A             A             A         N/A
              Windshield Washer Fluid System, Heated (Reqs. Opt. YE9
                                                                                   XA7            A                   A                  A                  A            A             A             A         A&Y
                                      or SLT)

              * = DIESEL / k = x 1000 / s = SRW / d = DRW
              B=base vehicle / A=available / X=included in package / Y=included where applicable / N/A=not available on this model / R=required on this model.




Special Applications – SPPP – 2011
Special applicationS – FullullSize SerieS (4x4)4)
 pecial applicationS – F Size K K SerieS (4x                                                                                          SP–5
                                                                                                                                      SP— 9




                                                                                                                               PAGE
                                                                                                                               PAGE
                 CMVSS105 and FMVSS105 Allowable Center of Gravity Calculation




C/G of vehicle in CMVSS or FMVSS unladen condition [Curb + 181.4 kg. (400 lb) or Curb + 226.8 kg. (500 lb) as defined by CMVSS
105 and FMVSS 105] must be inside shaded area – that is, the C/G must be within the trapezoid formed by the coordinates A, B, C,
D, H1, & H2, plus the C/G must be to the rear of vertical line E and forward of vertical line F.
The	center	of	gravity	of	the	total	vehicle	falls	within	the	areas	referenced	on	the	“ALLOWABLE	CENTER	OF	GRAVITY	CHART”	that	follows.	
Instructions	for	determining	the	allowable	center	of	gravity	variation	are	listed	below:

These	charts	detail	the	envelope	of	allowable	center	of	gravity	variation	for	completed	vehicles.	This	is	significant	for	the	lightly	loaded	por-
tion	of	FMVSS	105,	which	is	defined	as	curb	plus	181.4	kg	(400	lb)	distributed	in	the	driver-passenger	area	of	the	vehicle	for	vehicles	with	
GVWR	of	4536	kg	(10,000	lb)	or	less	or	as	curb	plus	226.8	kg	(500	lb)	distributed	in	the	driver-passenger	area	of	the	vehicle	for	vehicles	with	
GVWR	greater	than	4536	kg	(10,000	lb).

The lightly loaded center of gravity complete vehicles needs to be restricted so it will meet FMVSS 105 stopping distances. The laden center
of	gravity	does	not	need	to	be	specified	as	it	is	controlled	within	the	CMVSS	105	and	FMVSS	105	test	procedure	by	specific	instructions	
as	to	how	ballast	is	to	be	placed	(while	height	is	not	controlled,	it	is	assumed	that	for	test	purposes	it	would	be	reasonable).

For	Body	Builder’s	use,	the	center	of	gravity	location	can	be	approximated	by	the	following	formula:


             d    =   [Wrc + Wrb	+	[(Hp)(Wp)/WB]]	WB				
                                 Wt
             h =     [h1Wc + h2Wb	+	(h3)(Wp)]		
                                 Wt
	            d	 =	 horizontal	distance	from	front	wheels	to	completed	vehicle	center	of	gravity	cm	(in)
                                                                                                                   (continued on next page)
Special Applications – SPPP – 2011
Special Applications – SPPP – 2007
Special applicationS – FullullSize SerieS (4x4)4)
 pecial applicationS – F Size K K SerieS (4x                                                                                         SP–6
                                                                                                                                     SP—10




                                                                                                                              PAGE
                                                                                                                              PAGE
    CMVSS 105 and FMVSS 105 Allowable Center of Gravity Calculation (continued)
	            h	   =	   vertical	distance	from	ground	to	completed	vehicle	center	of	gravity	cm	(in)
           Wrc	   =	   rear	component	of	bare	chassis	weight	kg	(lb)
           Wrb	   =	   rear	component	of	body	weight	kg	(lb)
	          WB	    =	   vehicle	wheelbase	cm	(in)
            Wt	   =	   total	weight	of	chassis	and	body	kg	(lbs)	plus	181.4	kg	(400	lb)	for	vehicles	with	GVWR	of	4536	kg	(10,000	lb)	or	less
            Wt    =    total	weight	of	chassis	and	body	kg	(lbs)	plus	226.8	kg	(500	lb)	for	vehicles	with	GVWR	greater	than	4536	kg	(10,000	lb)
            h1	   =	   center	of	gravity	height	from	ground	of	the	bare	chassis	=	71.1	cm	(28	in)
           Wc	    =	   total	weight	of	chassis	kg	(lb)
            h2	   =	   center	of	gravity	height	of	body	from	ground	cm	(in)
           Wb	    =	   total	weight	of	body	kg	(lb)
           Wp	    =	   181.4	kg	(400	lb)	amount	from	lightly	loaded	definition	that	is	evenly	distributed	in	driver-passenger	area	of	
	             	    	   vehicle	for	vehicles	with	GVWR	of	4536	kg	(10,000	lb)	or	less
           Wp	    =	   226.8	kg	(500	lb)	amount	from	lightly	loaded	definition	that	is	evenly	distributed	in	driver-passenger	area	of	
	             	    	   vehicle	for	vehicles	with	GVWR	greater	than	4536	kg	(10,000	lb)
	           Hp	   =	   146.7	cm	(57.76	in)	horizontal	distance	from	front	axle	to	center	of	gravity	of	181.4	kg	(400	lb)	or	
	             	    	   226.8	kb	(500	lb)	evenly	distributed	in	driver-passenger	area	of	vehicle
            h3	   =	   94.8	cm	(37.32	in)	vertical	center	of	gravity	height	of	181.4	kg	(400	lb)	evenly	distributed	in	driver-passenger	
	             	    	   area	for	vehicles	with	3900	kg	(8600	lb)	GVWR
            h3	   =	   99.9	cm	(39.33	in)	vertical	center	of	gravity	height	of	181.4	kg	(400	lb)	evenly	distributed	in	driver-passenger	
	             	    	   area	for	vehicles	with	3856,	4173	and	4491	kg	(8500,	9200	and	9900	lb)	GVWR
            h3	   =	   99.9	cm	(39.33	in)	vertical	center	of	gravity	height	of	226.8	kg	(500	lb)	evenly	distributed	in	driver-passenger	
	             	    	   area	for	vehicles	with	5171	-	5443	kg	(11,400	-	12,000	lb)	GVWR

NOTE: An alternate method of center of gravity calculation may be found in the current issue of the General Motors Body Builders
      Book in the general instruction section and in SVIE Bulletin #39.




Special Applications – SPPP – 2011
Special Applications – SPPP – 2007
Special applicationS – FullSize izeSerieS (4x(4x4)
 pecial applicationS – FullS K K SerieS 4)                                                                                                                                                  SP–7
                                                                                                                                                                                            SP— 11




                                                                                                                                                                              PAGE
                                                                                                                                                                                     PAGE
                 CMVSS 105 and FMVSS 105
                      CMVSS105 and FMVSS105 Allowable Center of Gravity Charts
                            ALLOWABLE CENTER OF GRAVITY CHARTS
                                                                                        Incomplete, Pickup Box Removal, or Snow Plow Prep Package Vehicles
                                                                                                                  Snowplow Prep Package Vehicles
                                                                                  Coordinates of Allowable C/G Variation at          Fwd    RRwd
                                                                      Coordinates of Allowable C/G Variation+at CMSS/FMSS Unladen Curb Wt. +
                                                                        CMVSS/FMVSS Unladen, Curb Weight 181.4 kg (400 lb) or        C/G     C/G                            Forward          Rearward
                       Model      GVWR        Brake    Wheel-   Rear 181.4 kg kg (500 lb) or 226.8 kg (500 lbs.) 105defined by CMVSS & FMVSS 105
                                                                        226.8
                                                                              (400 lbs.) as defined by CMVSS as and FMVSS 105        Limit   Limit
                                                                                                                                                                            C/G Limit        C/G Limit
                                     kg      System    Base     Wheel                                mm                              mm      mm
                GVWR             Brake
                                    (lb)     Wheelbase mm Rear                                       (in)                             (in)    (in)
   Model                                                (in) Wheel  H1 mm (in) H2 mm (in) A A mm (in) B mm (in) CD (in) E D mm (in)
                                                                                                                               mm                                           E mm (in)        F mm (in)
                Kg (lb)          System        mm (in)                   H1        H2                     B          C                         F

  K20753      4173 (9200)          4309
                                  JH6        3645 (143.5)3904 SRW        304.8             1219.2 (48.0)
                                                                                                       12881208 (47.6)
                                                                                                                   1542       2785        2606 (102.6) 1288 (112.6)
                                                                                                                                          3039            2860 2733
                     K20743                    J95               SRW 304.8 (12.0)           1219.2                         1462 (57.6)                                      1208 (47.6)      2860 (112.6)
                                   (9500)                (153.7)               (12.0)      (48.0)     (50.7)      (60.7)     (109.6)     (119.6)       50.7)   (107.6)
  K20743      4173 (9200)         JH6        3886 (153.0)          SRW     304.8 (12.0)     1219.2 (48.0)   1282 (50.5)    1536 (60.5)   2773 (109.2)     3026 (119.1)      1282 (50.5)      3026 (119.1)
                                    4536                   3904                304.8       1219.2      1288        1542       2785        3039         1288       2733
                       K20743                  J95                   SRW
  K20903      4173 (9200)         JH6
                                  (10,000)   3378   (133.0)
                                                          (153.7) SRW      304.8 (12.0)
                                                                              (12.0)       (48.0) (48.0)
                                                                                            1219.2         1126 (44.3)
                                                                                                      (50.7)      (60.7)   1379 (54.3)
                                                                                                                             (109.6)     (119.6)(95.3) 50.7)
                                                                                                                                          2421            2675 (105.3)
                                                                                                                                                                 (107.6)    1126 (44.3)      2675 (105.3)
  K20953      4173 (9200)
                     K20753
                                  JH6
                                   4309      4000 (157.5)3662 SRW
                                               J95               SRW
                                                                     304.8 (12.0)
                                                                         304.8             1219.2 (48.0)
                                                                                            1219.2     12131317 (51.9)
                                                                                                                   1467    1571 (61.9)
                                                                                                                              2618        2852 (112.3) 1209 (122.2)
                                                                                                                                          2871            3105 2564         1317 (51.9)      3105 (122.2)
                                   (9500)                (144.2)               (12.0)      (48.0)     (47.8)      (57.8)     (103.1)     (113.0)      (47.6)   (100.9)
  K20943      4173 (9200)         JH6        4242 (167.0)          SRW     304.8 (12.0)     1219.2 (48.0)   1392 (54.8)    1646 (64.8)   3019 (118.9)     3273 (128.9)      1392 (54.8)      3273 (128.9)
                                    4536                 3662                  304.8       1219.2      1213        1467       2618        2871          1209       2564
  K30903                K20753    JH6          J95
                                             3378 (133.0)          SRW
             4490.5   (9900)      (10,000)              (144.2) SRW        304.8 (12.0)
                                                                              (12.0)       (48.0) (48.0)
                                                                                            1219.2         1126 (44.3)
                                                                                                      (47.8)      (57.8)   1379 (54.3)
                                                                                                                             (103.1)     (113.0)(95.3) (47.6)
                                                                                                                                          2421             2675 (105.3)
                                                                                                                                                                  (100.9)   1126 (44.3)      2675 (105.3)
  K30953     4490.5 (9900)        JH6
                                   4309      4000 (157.5)3395 SRW          304.8 (12.0)
                                                                               304.8       1219.2 (48.0)
                                                                                            1219.2     11311317 (51.9)
                                                                                                                   1385    1571 (61.9)
                                                                                                                              2433        2852 (112.3) 1120 (122.2)
                                                                                                                                          2687            3105 2377         1317 (51.9)      3105 (122.2)
                       K20903                  J95                   SRW
                                   (9500)                (133.7)               (12.0)      (48.0)     (44.5)      (54.5)      (95.8)     (105.8)      (44.1)   (93.6)
  K30943     4490.5 (9900)        JH6        4242 (167.0)          SRW     304.8 (12.0)     1219.2 (48.0)   1392 (54.8)    1646 (64.8)   3019 (118.9)     3273 (128.9)      1392 (54.8)      3273 (128.9)
                                    4491
  K30903     5171 (11,400)
                     K20903       JH7
                                   (9900)
                                             3378 (133.0)3395 DRW
                                               J95
                                                        (133.7)
                                                                 SRW
                                                                               304.8
                                                                           304.8 (12.0)
                                                                              (12.0)
                                                                                           1219.2
                                                                                           (48.0)
                                                                                                        1131
                                                                                                       (44.5)
                                                                                                                 1385
                                                                                            1219.2 (48.0) 939 (37.0)
                                                                                                                (54.5)
                                                                                                                               2433
                                                                                                                           1150 (45.3)
                                                                                                                              (95.8)
                                                                                                                                          2687         1120     2377
                                                                                                                                          2580 (101.6)(44.1) (109.9)
                                                                                                                                         (105.8)
                                                                                                                                                          2792 (93.6)       939 (37.0)       2792 (109.9)
  K30953     5171 (11,400)        JH7
                                   4491
                                             4000 (157.5)4259 DRW          304.8 (12.0)
                                                                               304.8
                                                                                            1219.2 (48.0)
                                                                                           1219.2      1397
                                                                                                            1099 (43.3)
                                                                                                                   1651
                                                                                                                           1310 (51.6)
                                                                                                                              3031
                                                                                                                                         3042 (119.8)
                                                                                                                                          3284
                                                                                                                                                          3254 (128.1)
                                                                                                                                                       1406     2982
                                                                                                                                                                            1099 (43.3)      3254 (128.1)
                       K20943                  J95                   SRW
  K30943     5171 (11,400)         (9900)
                                  JH7        4242         (157.7) DRW
                                                    (167.0)                   (12.0)
                                                                           304.8 (12.0)    (48.0) (48.0)
                                                                                            1219.2    (55.0)      (65.0)
                                                                                                           1161 (45.7)       (119.3)
                                                                                                                           1373 (54.1)   (129.3)
                                                                                                                                          3222 (126.9)(55.4) (135.2)
                                                                                                                                                          3434 (117.4)      1161 (45.7)      3434 (135.2)
  K31003     5443 (12,000)         4536
                                  JH7        3480 (137.0)4259 DRW        304.8             1219.2 (48.0)
                                                                                                       1397 965 (38.0)
                                                                                                                   1651       3031        2656 (104.6) 1406 (112.9)
                                                                                                                                          3284            2868 2982
                     K20943                    J95               SRW 304.8 (12.0)           1219.2                         1177 (46.3)                                      965 (38.0)       2868 (112.9)
                                  (10,000)               (157.7)               (12.0)      (48.0)     (55.0)      (65.0)     (119.3)     (129.3)      (55.4)   (117.4)
  K31053     5443 (12,000)        JH7        4102 (161.5)          DRW     304.8 (12.0)     1219.2 (48.0)   1125 (44.3)    1337 (52.6)   3118 (122.8)     3330 (131.1)      1125 (44.3)      3330 (131.1)
                                    4309                   4017                304.8       1219.2      1323        1576       2863        3117         1326     2812
                       K20953                  J95                   SRW
  K31403     5443 (12,000)        JH7
                                   (9500)    4102   (161.5)
                                                          (158.2) DRW      304.8 (12.0)
                                                                              (12.0)       (48.0) (48.0)
                                                                                            1219.2         1125 (44.3)
                                                                                                      (52.1)      (62.0)   1337 (52.6)
                                                                                                                             (112.7)      3118 (122.8)(52.2) (131.1)
                                                                                                                                         (122.7)          3330 (110.7)      1125 (44.3)      3330 (131.1)
                                    4536                  4017                 304.8       1219.2       1323       1576       2863        3117         1326       2812
SRW = Single RearK20953
                  Wheel           (10,000)
                                               J95
                                                         (158.2)
                                                                     SRW   Brake Systems:
                                                                             (12.0)  (48.0)   (52.1)  (62.0)   (112.7)                   (122.7)      (52.2)     (110.7)
DRW = Dual Rear Wheel                                                          Hydraulic Powered Boosters    JH6, JH7
C/G = Center of Gravity             4899                  3904                 304.8       1219.2       1074       1286       2971        3182         1171       2928
                 K30743                        J95                   SRW
                                  (10,800)               (153.7)               (12.0)      (48.0)      (42.3)     (50.6)     (117.0)     (125.3)      (46.1)     (115.3)

                                    5216                  3904                 304.8       1219.2       1074       1286       2971        3182         1171       2928
                       K30743                  J95                   SRW
                                  (11,500)               (153.7)               (12.0)      (48.0)      (42.3)     (50.6)     (117.0)     (125.3)      (46.1)     (115.3)

                                    4853                  3395                 304.8       1219.2       943        1155       2593        2804         1019       2547
                       K30903                  J95                   SRW
                                  (10,700)               (133.7)               (12.0)      (48.0)      (37.1)     (45.5)     (102.1)     (110.4)      (40.1)     (100.3)

                                    5171                  3395                 304.8       1219.2       943        1155       2593        2804         1019       2547
                       K30903                  J95                   SRW
                                  (11,400)               (133.7)               (12.0)      (48.0)      (37.1)     (45.5)     (102.1)     (110.4)      (40.1)     (100.3)



Special Applications – SPPP – 2011
Special	Applications	–	SPPP	–	2008                                                            13
Special applicationS – FullSize izeSerieS (4x(4x4)
 pecial applicationS – FullS K K SerieS 4)                                                                                                                                                   SP–8
                                                                                                                                                                                             SP— 11




                                                                                                                                                                               PAGE
                                                                                                                                                                                      PAGE
                 CMVSS 105 and FMVSS 105
                      CMVSS105 and FMVSS105 Allowable Center of Gravity Charts
                            ALLOWABLE CENTER OF GRAVITY CHARTS
                                                                                        Incomplete, Pickup Box Removal, or Snow Plow Prep Package Vehicles
                                                                                                                  Snowplow Prep Package Vehicles
                                                                                  Coordinates of Allowable C/G Variation at          Fwd    RRwd
                                                                      Coordinates of Allowable C/G Variation+at CMSS/FMSS Unladen Curb Wt. +
                                                                        CMVSS/FMVSS Unladen, Curb Weight 181.4 kg (400 lb) or        C/G     C/G                             Forward          Rearward
                       Model      GVWR        Brake    Wheel-   Rear 181.4 kg kg (500 lb) or 226.8 kg (500 lbs.) 105defined by CMVSS & FMVSS 105
                                                                        226.8
                                                                              (400 lbs.) as defined by CMVSS as and FMVSS 105        Limit   Limit
                                                                                                                                                                             C/G Limit        C/G Limit
                                     kg      System    Base     Wheel                                mm                              mm      mm
                GVWR             Brake
                                    (lb)     Wheelbase mm Rear                                       (in)                             (in)    (in)
   Model                                                (in) Wheel  H1 mm (in) H2 mm (in) A A mm (in) B mm (in) CD (in) E D mm (in)
                                                                                                                               mm                                            E mm (in)        F mm (in)
                Kg (lb)          System        mm (in)                   H1        H2                     B          C                         F

  K20753      4173 (9200)          5806
                                  JH6        3645 (143.5)3395 SRW        304.8             1219.2 (48.0)943 1208 (47.6)
                                                                                                                    1155       2593        2606 (102.6) 1019 (112.6)
                                                                                                                                           2804            2860 2547
                     K30903                    J96               DRW 304.8 (12.0)           1219.2                          1462 (57.6)                                      1208 (47.6)      2860 (112.6)
                                  (12,800)               (133.7)               (12.0)      (48.0)     (37.1)       (45.5)     (102.1)     (110.4)      (40.1)   (100.3)
  K20743      4173 (9200)         JH6        3886 (153.0)          SRW     304.8 (12.0)     1219.2 (48.0)   1282 (50.5)     1536 (60.5)   2773 (109.2)     3026 (119.1)      1282 (50.5)      3026 (119.1)
                                    5897                   3395                304.8       1219.2       943         1155       2593        2804          1019       2547
                       K30903                  J96                   DRW
  K20903      4173 (9200)         JH6
                                  (13,000)   3378   (133.0)
                                                          (133.7) SRW      304.8 (12.0)
                                                                              (12.0)       (48.0) (48.0)
                                                                                            1219.2    (37.1)1126 (44.3)
                                                                                                                   (45.5)   1379 (54.3)
                                                                                                                              (102.1)     (110.4)(95.3) (40.1)
                                                                                                                                           2421             2675 (105.3)
                                                                                                                                                                   (100.3)   1126 (44.3)      2675 (105.3)
  K20953      4173 (9200)
                     K30943
                                  JH6
                                   4989      4000 (157.5)4259 SRW
                                               J95               SRW
                                                                     304.8 (12.0)
                                                                         304.8             1219.2 (48.0)
                                                                                            1219.2     11651317 (51.9)
                                                                                                                   1377     1571 (61.9)
                                                                                                                               3235        2852 (112.3) 1278 (122.2)
                                                                                                                                           3446            3105 3195         1317 (51.9)      3105 (122.2)
                                  (11,000)               (157.7)               (12.0)      (48.0)     (45.9)      (54.2)      (127.4)     (135.7)      (50.3)   (125.8)
  K20943      4173 (9200)         JH6        4242 (167.0)          SRW     304.8 (12.0)     1219.2 (48.0)   1392 (54.8)     1646 (64.8)   3019 (118.9)     3273 (128.9)      1392 (54.8)      3273 (128.9)
                                    5262                 4259                  304.8       1219.2      1165        1377        3235        3446          1278       3195
  K30903                K30943    JH6          J95
                                             3378 (133.0)          SRW
             4490.5   (9900)      (11,600)              (157.7) SRW        304.8 (12.0)
                                                                              (12.0)       (48.0) (48.0)
                                                                                            1219.2         1126 (44.3)
                                                                                                      (45.9)      (54.2)    1379 (54.3)
                                                                                                                              (127.4)     (135.7)(95.3) (50.3)
                                                                                                                                           2421             2675 (105.3)
                                                                                                                                                                   (125.8)   1126 (44.3)      2675 (105.3)
  K30953     4490.5 (9900)        JH6
                                   5897      4000 (157.5)4259 SRW          304.8 (12.0)
                                                                               304.8       1219.2 (48.0)
                                                                                            1219.2     11651317 (51.9)
                                                                                                                   1377     1571 (61.9)
                                                                                                                               3235        2852 (112.3) 1278 (122.2)
                                                                                                                                           3446            3105 3195         1317 (51.9)      3105 (122.2)
                       K30943                  J96                   DRW
                                  (13,000)               (157.7)               (12.0)      (48.0)     (45.9)      (54.2)      (127.4)     (135.7)      (50.3)   (125.8)
  K30943     4490.5 (9900)        JH6        4242 (167.0)          SRW     304.8 (12.0)     1219.2 (48.0)   1392 (54.8)     1646 (64.8)   3019 (118.9)     3273 (128.9)      1392 (54.8)      3273 (128.9)
                                    4989
  K30903     5171 (11,400)
                     K30953       JH7
                                  (11,000)   3378 (133.0)4017 DRW
                                               J95
                                                        (158.2)
                                                                 SRW
                                                                               304.8
                                                                           304.8 (12.0)
                                                                              (12.0)
                                                                                           1219.2      1103
                                                                                           (48.0) (48.0)
                                                                                            1219.2                  1315
                                                                                                      (43.4) 939 (37.0)
                                                                                                                   (51.8)
                                                                                                                               3055
                                                                                                                            1150 (45.3)
                                                                                                                              (120.3)
                                                                                                                                           3266         1205     3013
                                                                                                                                           2580 (101.6)(47.4) (109.9)
                                                                                                                                          (128.6)          2792 (118.6)      939 (37.0)       2792 (109.9)
  K30953     5171 (11,400)        JH7
                                   5262
                                             4000 (157.5)4017 DRW          304.8 (12.0)
                                                                               304.8
                                                                                            1219.2 (48.0)
                                                                                           1219.2      1103
                                                                                                            1099 (43.3)
                                                                                                                   1315
                                                                                                                            1310 (51.6)
                                                                                                                               3055
                                                                                                                                          3042 (119.8)
                                                                                                                                           3266
                                                                                                                                                           3254 (128.1)
                                                                                                                                                        1205     3013
                                                                                                                                                                             1099 (43.3)      3254 (128.1)
                       K30953                  J95                   SRW
  K30943     5171 (11,400)        (11,600)
                                  JH7        4242         (158.2) DRW
                                                    (167.0)                   (12.0)
                                                                           304.8 (12.0)    (48.0) (48.0)
                                                                                            1219.2    (43.4)      (51.8)
                                                                                                           1161 (45.7)        (120.3)
                                                                                                                            1373 (54.1)   (128.6)
                                                                                                                                           3222 (126.9)(47.4) (135.2)
                                                                                                                                                           3434 (118.6)      1161 (45.7)      3434 (135.2)
  K31003     5443 (12,000)         5897
                                  JH7        3480 (137.0)4017 DRW        304.8             1219.2 (48.0)
                                                                                                       1103 965 (38.0)
                                                                                                                   1315        3055        2656 (104.6) 1205 (112.9)
                                                                                                                                           3266            2868 3013
                     K30953                    J96               DRW 304.8 (12.0)           1219.2                          1177 (46.3)                                      965 (38.0)       2868 (112.9)
                                  (13,000)               (158.2)               (12.0)      (48.0)     (43.4)      (51.8)      (120.3)     (128.6)      (47.4)   (118.6)
  K31053     5443 (12,000)        JH7        4102 (161.5)          DRW     304.8 (12.0)     1219.2 (48.0)   1125 (44.3)     1337 (52.6)   3118 (122.8)     3330 (131.1)      1125 (44.3)      3330 (131.1)
                                    5987                   3493                304.8       1219.2       968         1180       2666        2877         1048     2619
                       K31003                  J96                   DRW
  K31403     5443 (12,000)        JH7
                                  (13,200)   4102   (161.5)
                                                          (137.5) DRW      304.8 (12.0)
                                                                              (12.0)       (48.0) (48.0)
                                                                                            1219.2    (38.1)1125 (44.3)
                                                                                                                   (46.5)   1337 (52.6)
                                                                                                                              (105.0)      3118 (122.8)(41.3) (131.1)
                                                                                                                                          (113.3)          3330 (103.1)      1125 (44.3)      3330 (131.1)
                                    5987                  4356                 304.8       1219.2       1190       1402        3307        3518         1307       3267
SRW = Single RearK31043
                  Wheel           (13,200)
                                               J96
                                                         (171.5)
                                                                     DRW   Brake Systems:
                                                                             (12.0)  (48.0)   (46.9)  (55.2)   (130.2)                    (138.5)      (51.5)     (128.6)
DRW = Dual Rear Wheel                                                          Hydraulic Powered Boosters    JH6, JH7
C/G = Center of Gravity             5987                  4115                 304.8       1219.2       1128        1340       3128        3339         1234       3086
                 K31403                        J96                   DRW
                                  (13,200)               (162.0)               (12.0)      (48.0)      (44.4)      (52.8)     (123.1)     (131.5)      (48.6)     (121.5)

                       SRW = Single Rear Wheel
                       DRW = Dual Rear Wheel
                       C/G = Center of Gravity
                       Brake Systems: Hydraulic Powered Boosters – JH6, JH7




Special Applications – SPPP – 2011
Special	Applications	–	SPPP	–	2008                                                            14
Special applicationS – FullullSize SerieS (4x4)4)
 pecial applicationS – F Size K K SerieS (4x                                                                                             SP–9
                                                                                                                                         SP—12




                                                                                                                                  PAGE
                                                                                                                                  PAGE
                 CMVSS135 and FMVSS135 Allowable Center of Gravity Calculation




C/G of vehicle in CMVSS or FMVSS unladen condition [Curb + 181.4 kg. (400 lb)] must be inside shaded area – that is, the C/G
must be within the trapezoid formed by the coordinates A, B, C, D, H1, & H2, plus the C/G must be to the rear of vertical line E and
forward of vertical line F.
The	center	of	gravity	of	the	total	vehicle	falls	within	the	areas	referenced	on	the	“ALLOWABLE	CENTER	OF	GRAVITY	CHART”	that	fol-
lows.	Instructions	for	determining	the	allowable	center	of	gravity	variation	are	listed	below:
These	charts	detail	the	envelope	of	allowable	center	of	gravity	variation	for	completed	vehicles.	This	is	significant	for	the	lightly	loaded	portion	
of	CMVSS	135	and	FMVSS	135,	which	is	defined	as	curb	plus	181.4	kg	(400	lb)	distributed	in	the	driver-passenger	area	of	the	vehicle.
The	lightly	loaded	center	of	gravity	complete	vehicles	needs	to	be	restricted	so	it	will	meet	CMVSS	135	and	FMVSS	135	stopping	distances.	
The	laden	center	of	gravity	does	not	need	to	be	specified	as	it	is	controlled	within	the	CMVSS	135	and	FMVSS	135	test	procedure	by	specific	
instructions	as	to	how	ballast	is	to	be	placed	(while	height	is	not	controlled,	it	is	assumed	that	for	test	purposes	it	would	be	reasonable).

For	Body	Builder’s	use,	the	center	of	gravity	location	can	be	approximated	by	the	following	formula:

             d    =       [Wrc + Wrb	+	[(Hp)(Wp)/WB]]	WB				
                                      Wt
             h    =      [h1Wc + h2Wb	+	(h3)(Wp)]		
                                      Wt
	           d	    =	   horizontal	distance	from	front	wheels	to	completed	vehicle	center	of	gravity	cm	(in)
	           h	    =	   vertical	distance	from	ground	to	completed	vehicle	center	of	gravity	cm	(in)
           Wrc	   =	   rear	component	of	bare	chassis	weight	kg	(lb)
           Wrb	   =	   rear	component	of	body	weight	kg	(lb)
                                                                                                                      (continued on next page)
Special Applications – SPPP – 2011
Special Applications – SPPP – 2007
Special applicationS – FullullSize SerieS (4x4)4)
 pecial applicationS – F Size K K SerieS (4x                                                                                     SP–10
                                                                                                                                 SP— 13




                                                                                                                          PAGE
                                                                                                                          PAGE
    CMVSS135 and FMVSS135 Allowable Center of Gravity Calculation (continued)
	          WB	    =	
                   vehicle	wheelbase	cm	(in)
            Wt	   =	
                   total	weight	of	chassis	and	body	kg	(lbs)	plus	181.4	kg	(400	lb)
            h1	   =	
                   center	of	gravity	height	from	ground	of	the	bare	chassis	=	71.1	cm	(28	in)
           Wc	    =	
                   total	weight	of	chassis	kg	(lb)
            h2	   =	
                   center	of	gravity	height	of	body	from	ground	cm	(in)
           Wb	    =	
                   total	weight	of	body	kg	(lb)
           Wp	    =	
                   181.4	kg	(400	lb)	amount	from	lightly	loaded	definition	that	is	evenly	distributed	in	driver-passenger	area	of	vehicle
	           Hp	   =	
                   146.7	cm	(57.76	in)	horizontal	distance	from	front	axle	to	center	of	gravity	of	181.4	kg	(400	lb)	evenly	distributed	in	
                   driver-passenger area of vehicle
            h3	 =	 94.8	cm	(37.72	in)	vertical	center	of	gravity	height	of	181.4	kg	(400	lb)	evenly	distributed	in	driver-passenger	
	             	 	 area	for	vehicles	with	3500	kg	(7716	lb)	GVWR	or	less

NOTE: An alternate method of center of gravity calculation may be found in the current issue of the General Motors Body Builders
      Book in the general instruction section and in SVIE Bulletin #39.




Special Applications – SPPP – 2011
Special Applications – SPPP – 2007
Special applicationS – Fand Size ize135 SerieSx(4x4)
 pecial applicationS – FullS K SerieS (4 4)                                                                                                                                 SP–11
                                                                                                                                                                             SP—14




                                                                                                                                                                     PAGE
                                                                                                                                                                     PAGE
                          ull        K
                CMVSS 135     FMVSS
                         ALLOWABLE CENTER OF GRAVITY CHARTS
                    CMVSS135 and FMVSS135 Allowable Center of Gravity Charts
                                                                             Incomplete, Pickup Box Removal, or Snow Plow Prep Package Vehicles
                                                                                                        Snowplow Prep Package Vehicles
                                                                         Coordinates of Allowable C/G Variation at            Fwd     RRwd
                                                             Coordinates of Allowable C/G Variation at+CMSS/FMSS Unladen Curb Wt. + C/GForward
                                                                 CMVSS/FMVSS Unladen, Curb Weight 181.4 kg (400 lb)            C/G                                              Rearward
                  Model     GVWR      Brake   Wheel-    Rear 181.4 kg (400 lbs.) or 226.8 kg (500 lbs.) as defined by CMVSS & FMVSS 105 Limit
                                                                                          mm (in)                             Limit        C/G Limit                            C/G Limit
                              kg     System    Base    Wheel                                                                 mm (in)   mm
                GVWR         Brake      Wheelbase     Rear
   Model                     (lb)               mm           H1 mm (in) H2 mm (in) A mm (in) B mm (in) C mm (in) D mm (in) (in)E mm (in)                                        F mm (in)
                Kg (lb)     System       mm (in) (in) Wheel      H1        H2          A           B          C        D        E        F
  K10703      2903 (6400)      JF7
                             2903     3022.6 (119.0) SRW
                                                3022.6            305305
                                                                      (12.0)      1219 (48.0) 904904 (35.6)
                                                                                  1219                     1585    1585 (62.4)
                                                                                                                         1387    1397 (55.0)
                                                                                                                                   2078         1041 (81.8) 2078
                                                                                                                                                2078              1041 (41.0)   2078 (81.8)
                  C10703              JF7                   SRW
  K10903      2903 (6400)   (6400)
                               JF7    3378.2     (119.0)
                                               (133.0)     SRW      (12.0)
                                                                  305 (12.0)     (48.0) (48.0) (35.6) (38.6)
                                                                                  1219              980   (62.4)   1661 (54.6)
                                                                                                                        (65.4)     (81.8)
                                                                                                                                 1539 (60.6)   (41.0) (87.2) (81.8)
                                                                                                                                                2215              1143 (45.0)   2215 (87.2)
                             2903                3378.2             305        1219           980          1661          1539       2215        1143         2215
                  C10903              JF7                   SRW
                            (6400)               (133.0)           (12.0) Systems:
                                                                  Brake       (48.0)         (38.6)       (65.4)        (60.6)     (87.2)      (45.0)       (87.2)
SRW = Single Rear Wheel
DRW = Dual Rear Wheel 2903                      3401.1                 Hydraulic Powered Boosters
                                                                     305      1219     986      1666               JH6, 1549
                                                                                                                        JH7         2230        1143         2230
              C10553                  JF7                   SRW
C/G = Center of Gravity (6400)                  (133.9)             (12.0)   (48.0)   (38.8)   (65.6)                   (61.0)     (87.8)      (45.0)       (87.8)
                             2903               3644.9               305          1219        1046        1717           1649       2316        1219         2316
                  C10753              JF7                   SRW
                            (6400)              (143.5)             (12.0)       (48.0)      (41.2)       (67.6)        (64.8)     (91.2)      (48.0)       (91.2)
                             2903               3022.6               305          1219        904          1585          1397       2078        1041         2078
                  K10703              JF7                   SRW
                            (6400)              (119.0)             (12.0)       (48.0)      (35.6)       (62.4)        (55.0)     (81.8)      (41.0)       (81.8)
                             2903                3378.2              305          1219        980          1661          1539       2215        1143         2215
                  K10903              JF7                   SRW
                            (6400)               (133.0)            (12.0)       (48.0)      (38.6)       (65.4)        (60.6)     (87.2)      (45.0)       (87.2)

                             2994     JF3       3401.1               305          1219        945          1631          1656       2332        1143         2332
                  C10553                                    SRW
                            (6600)    ABS       (133.9)             (12.0)       (48.0)      (37.2)       (64.2)        (65.2)     (91.8)      (45.0)       (91.8)
                             3084     JF3       3649.0               305          1219        975          1661          1758       2433        1219         2433
                  C10753                                    SRW
                            (6800)    ABS       (133.9)             (12.0)       (48.0)      (38.4)       (65.4)        (69.2)     (95.8)      (48.0)       (95.8)
                             3130     JF3       4000.5               305          1219        1046         1722          1910      2586         1346        2586
                  C10953                                    SRW
                            (6900)    ABS       (157.5)             (12.0)       (48.0)      (41.2)       (67.8)        (75.2)    (101.8)      (53.0)      (101.8)
                             3184     JF3       3378.2               305          1219        925          1504          1646       2322        1143         2322
                  K10903                                    SRW
                            (6800)    ABS       (133.0)             (12.0)       (48.0)      (36.4)       (59.2)        (64.8)     (91.4)      (45.0)       (91.4)
                             3084     JF3       3401.1               305          1219        930          1610          1656       2332        1143         2332
                  K10553                                    SRW
                            (6800)    ABS       (133.9)             (12.0)       (48.0)      (36.6)       (63.4)        (65.2)     (91.8)      (45.0)       (91.8)
                             3175     JF3       3644.9               305          1219        965          1636          1758       2433        1219         2433
                  K10753                                    SRW
                            (7000)    ABS       (143.5)             (12.0)       (48.0)      (38.0)       (64.4)        (69.2)     (95.8)      (48.0)       (95.8)
                             3175     JF3       4000.5               305          1219        1026         1707          1910      2586         1346        2586
                  K10953                                    SRW
                            (7000)    ABS       (157.5)             (12.0)       (48.0)      (40.4)       (67.2)        (75.2)    (101.8)      (53.0)      (101.8)




Special Applications – SPPP – 2011
Special Applications – SPPP – 2007
Special applicationS – Fand Size ize135 SerieSx(4x4)
 pecial applicationS – FullS K SerieS (4 4)                                                                                                                                   SP–12
                                                                                                                                                                               SP—14




                                                                                                                                                                       PAGE
                                                                                                                                                                       PAGE
                          ull        K
                CMVSS 135     FMVSS
                         ALLOWABLE CENTER OF GRAVITY CHARTS
                    CMVSS135 and FMVSS135 Allowable Center of Gravity Charts
                                                                               Incomplete, Pickup Box Removal, or Snow Plow Prep Package Vehicles
                                                                                                          Snowplow Prep Package Vehicles
                                                                          Coordinates of Allowable C/G Variation at            Fwd     RRwd
                                                              Coordinates of Allowable C/G Variation at+CMSS/FMSS Unladen Curb Wt. + C/GForward
                                                                  CMVSS/FMVSS Unladen, Curb Weight 181.4 kg (400 lb)            C/G                                               Rearward
                  Model     GVWR       Brake   Wheel-    Rear 181.4 kg (400 lbs.) or 226.8 kg (500 lbs.) as defined by CMVSS & FMVSS 105 Limit
                                                                                           mm (in)                             Limit        C/G Limit                             C/G Limit
                              kg      System    Base    Wheel                                                                 mm (in)   mm
                GVWR         Brake       Wheelbase     Rear
   Model                     (lb)                mm           H1 mm (in) H2 mm (in) A mm (in) B mm (in) C mm (in) D mm (in) (in)E mm (in)                                         F mm (in)
                Kg (lb)      System       mm (in) (in) Wheel      H1        H2          A           B          C        D        E        F
  K10703      2903 (6400)       JF7
                              3084      3022.6 (119.0)
                                        JF3      3644.9    SRW      305305
                                                                        (12.0)      1219 (48.0) 1092
                                                                                    1219              904 (35.6)
                                                                                                              1768   1585 (62.4)
                                                                                                                           1834    1397 (55.0)
                                                                                                                                     2515         1219 (81.8) 2515
                                                                                                                                                  2078              1041 (41.0)   2078 (81.8)
                  C10753                                    SRW
  K10903      2903 (6400)       JF7
                             (6800)    3378.2
                                       VSES     (133.0) SRW
                                                  (143.5)           305 (12.0)
                                                                      (12.0)       (48.0) (48.0) (43.0) (38.6)
                                                                                    1219              980 (69.6)     1661 (72.2)
                                                                                                                          (65.4)   1539 (60.6)
                                                                                                                                     (99.0)      (48.0) (87.2) (99.0)
                                                                                                                                                  2215              1143 (45.0)   2215 (87.2)
                            3084        JF3      3644.9               305        1219           1092         1768          1834       2515        1219         2515
                 C10543                                     SRW
SRW = Single    Rear Wheel (6800)      VSES      (143.5)             (12.0) Systems:
                                                                    Brake       (48.0)         (43.0)       (69.6)        (72.2)     (99.0)      (48.0)       (99.0)
DRW = Dual Rear Wheel         3175      JF3      3644.9                  Hydraulic Powered Boosters
                                                                       305      1219     1067     1742               JH6, 1834
                                                                                                                          JH7         2515        1219         2515
              K10753                                        SRW
C/G = Center of Gravity      (7000)    VSES      (143.5)              (12.0)   (48.0)   (42.0)   (68.6)                   (72.2)     (99.0)      (48.0)       (99.0)
                              3175      JF3      3644.9                305          1219        1067         1742          1834       2515        1219         2515
                  K10543                                    SRW
                             (7000)    VSES      (143.5)              (12.0)       (48.0)      (42.0)       (68.6)        (72.2)     (99.0)      (48.0)       (99.0)

                              3084               3644.9                305          1219        1265         1951          1864      2545         1265        2545
                  C10753                JD9                 SRW
                             (6800)              (143.5)              (12.0)       (48.0)      (49.8)       (76.8)        (73.4)    (100.2)      (49.8)      (100.2)
                              3175               3644.9                305          1219        1265         1946          1864      2545         1265        2545
                  C10753                JD9                 SRW
                             (7000)              (143.5)              (12.0)       (48.0)      (49.8)       (76.6)        (73.4)    (100.2)      (49.8)      (100.2)
                              3084               3644.9                305          1219        1265         1951          1864      2545         1265        2545
                  C10543                JD9                 SRW
                             (6800)              (143.5)              (12.0)       (48.0)      (49.8)       (76.8)        (73.4)    (100.2)      (49.8)      (100.2)
                              3220               3644.9                305          1219        1270         1951          1864      2545         1270        2545
                  C10543                JD9                 SRW
                             (7100)              (143.5)              (12.0)       (48.0)      (50.0)       (76.8)        (73.4)    (100.2)      (50.0)      (100.2)
                              3175               3644.9                305          1219        1265         1946          1864      2545         1265        2545
                  K10753                JD9                 SRW
                             (7000)              (143.5)              (12.0)       (48.0)      (49.8)       (76.6)        (73.4)    (100.2)      (49.8)      (100.2)
                              3266               3644.9                305          1219        1290         1966          1864      2545         1290        2545
                  K10753                JD9                 SRW
                             (7200)              (143.5)              (12.0)       (48.0)      (50.8)       (77.4)        (73.4)    (100.2)      (50.8)      (100.2)
                              3311               3644.9                305          1219        1275         19.1          1864      2545         1275        2545
                  K10543                JD9                 SRW
                             (7300)              (143.5)              (12.0)       (48.0)      (50.2)       (76.8)        (73.4)    (100.2)      (50.2)      (100.2)

                  ABS = Antilock Braking System
                  Brake Systems: Vacuum Powered Boosters - JF3, JF7 and JD9.
                  C/G = Center of Gravity
                  DRW = Dual Rear Wheel
                  SRW = Single Rear Wheel
                  VSES = Vehicle Stability Enhancement System



Special Applications – SPPP – 2011
Special Applications – SPPP – 2007
Special applicationS – FullSize K SerieS (4x4)                                                                              SP–13




                                                                                                                     PAGE
                                      ‘K’ Series Snow Plow Best Practices
       1 OEM Steering gear, Suspension and Powertrain Component mounting holes & associated OEM fasteners should not be used
         to attach Snow Plow Mounting equipment.
       2) A suggested allowance of 10 mm minimumclearance to stationary OEM components example: Bumper Asm, Steering Box,
          Cooling System components is highly recommended. Note these components have varying positional tolerances.
       3) A suggested allowance of 20 mm minimum clearance to OEM components subject to movement example: Steering Gear,
          Suspension (A-Arm, Axle, Strut, & Stab Bar asms) at full jounce is highly recommended. Note these components have
          varying positional tolerances.
       4) Snow Plow & Associated Mounting Equipment should not exceed front axle available payload rating of vehicle as optioned.
          Plow Blade height, width & mass should be in accordance with Snow Plow Manufacturers recommended requirements for
          specific vehicle.




                                                                                                       15mm hole
                                                                                                     for snow plow
                                                                                                       attachment




Special Applications – SPPP – 2011
2011 GMC Upfitting Wisconsin - K-Series Snow Plow Prep Package

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2011 GMC Upfitting Wisconsin - K-Series Snow Plow Prep Package

  • 1. Special applicationS – FullSize K SerieS (4x4) i PAGE SNOWPLOW PREP PACKAGE (VYU)............................................................................................................................................. SP— 1 Ballast Compensating Weight........................................................................................................................................... SP— 2 ‘K’ – Series Snow Plow Prep Package ............................................................................................................................... SP— 3 CMVSS 105 and FMVSS 105 Allowable Center of Gravity Calculation .............................................................................. SP— 5 CMVSS 105 and FMVSS 105 Allowable Center of Gravity Charts...................................................................................... SP— 7 CMVSS 135 and FMVSS 135 Allowable Center of Gravity Calculation .............................................................................. SP— 9 CMVSS 135 and FMVSS 135 Allowable Center of Gravity Charts...................................................................................... SP— 11 ‘K’ Series Snow Plow Best Practices ................................................................................................................................. SP— 13 ‘K’ Series Snow Plow Applications – Max. Plow/Hardware Weights ............................................................................... SP— 14 For Snowplow Prep Pkg. Electrical Provisions ................................................................................................. See C/K Electrical http://www.gmupfitter.com/publicat/2008_BB/08_LDCKFS_Elec_D8a.pdf Special Applications – SPPP – 2011
  • 2. Special applicationS – FullullSize SerieS (4x4)4) pecial applicationS – F Size K K SerieS (4x SP–1 SP— 1 PAGE PAGE SNOWPLOW PREP PACKAGE (VYU) The chart on the page SP-4 shows GMTG and General Motors approved models available with snowplow prep package-option VYU. GM recommends that when a snowplow is mounted on a vehicle, only one passenger should accompany the driver. More than one pas- senger may exceed Front Gross Axle Weight Ratings. Prior to installing a front mounted snowplow, the following process should be followed and necessary information obtained. • Establish vehicle curb weight • Establish chassis manufacturer’s front and rear axle weight ratings • Chevrolet and GMC truck dealers can provide availability, specifications, Gross Vehicle Weight Ratings (GVWR), and Front and Rear Gross Axle Weight Ratings (FGAWR/RGAWR). For vehicles already built, this information can be found on the certification label installed on driver’s door/door frame or provided on the cover of the Incomplete Vehicle Document. The following information should be obtained and provided by the manufacturers of snowplows and salt spreaders: • Specifications, weights and center of gravity data • Vehicle installation guidelines and instructions • Calculation of weight distribution for the front and rear axles The loaded vehicle with driver, passenger, aftermarket accessories, snowplows, spreader, and cargo must not exceed the Gross Vehicle Weight Rating (GVWR), and Front and Rear Gross Axle Weight Ratings. In addition, the completed curb weight vehicle, with all installed aftermarket accessories, snowplow, and spreader, and with 400 lbs. for vehicles less than 10,000 lbs. and 500 lbs. for vehicles greater than 10,000 lbs. distributed in the driver-passenger area of the vehicle, must have a center of gravity location that is located within the trapezoid formed by the coordinates A, B, C, D, H1 & H2, plus it must be to the rear of vertical line E and forward of vertical line F as defined in the ALLOWABLE CENTER OF GRAVITY CHARTS. If the center of gravity location does not fall within the specified trapezoid, ballast weight may be required to shift the center of gravity location until it falls within the specified trapezoid. The snowplow manufacturer and the installer of the aftermarket equipment should determine the amount of rear ballast required to ensure that the vehicle, with the attached snowplow and aftermarket equipment, complies with the Allowable Center of Gravity Trapezoid and the resulting front and rear weight distribution ratio as defined in the Allowable Center of Gravity Charts published in this manual. (Snowplow Prep Package — continued on next page) Special Applications – SPPP – 2011 Special Applications – SPPP – 2007
  • 3. Special applicationS – FullullSize SerieS (4x4)4) pecial applicationS – F Size K K SerieS (4x SP–2 SP—2 PAGE PAGE (Snowplow Prep Package — continued from previous page) Ballast Compensating Weight The use of rear ballast weight may be required to prevent exceeding the Gross Axle Weight Rating of the front axle. The use of rear ballast weight may be required to ensure that the center of gravity location of the completed vehicle, with the attached snowplow and other installed equipment, complies with the Allowable Center of Gravity Trapezoid and the resulting front and rear weight distribu- tion ratio, even though the actual front weight may be less than the Gross Axle Weight Rating of the front axle. In either case, the rear ballast weight should be securely attached in the cargo box or behind the rear axle of the vehicle in a manner which prevents it from moving during driving and stopping. To help avoid personal injury, refer to Z-height setting procedure before adjusting torsion bars. If torsion bars are adjusted for aftermarket equipment, be sure to return them to specifica- tion when the equipment is removed. Otherwise, a front shock absorber may dislodge and damage a front brake line. This could result in an accident when minimum stopping distances are required. Special Applications – SPPP – 2011 Special Applications – SPPP – 2007
  • 4. Special applicationS – FullSize K SerieS (4x4) SP–3 PAGE ‘K’ – GMT900 K - Series SNOWPlow Prep Package Series Snow PLOW PREP PACKAGE 2011 PICKUPS - Single Rear Wheel (SRW) Model K10703 K10903 K10753 K10953 K10543 K20753 K20743 K20903 K20953 K20943 Cab Regular Regular Extended Extended Crew Extended Crew Regular Extended Crew Wheelbase inches 119 133 143.5 157.5 167 143.5 153 133 157.5 167 Pickup Box length feet / Cab to Axle length inches 6.5 8 6.5 8 8 6.5 6.5 8 8 8 GVWR lb. 6400 6400 7000 7000 7000 9500/10k* 9500/10k* 9500/9900* 9500/10k* 9900/10k* GAWR lb. -Frt. 3950 3950 3950 3950 3950 4400/5200* 4800/5200* 4400/5200* 4800/5600* 4800/5200* Engine Availability with VYU: opt. code Vortec 4.8L V8 SFI Flex Fuel LY20 S S S N/A S N/A N/A N/A N/A N/A Vortec 5.3L V8 SFI Flex Fuel LMG / LC9 A A A S A N/A N/A N/A N/A N/A Vortec 6.0L V8 SFI Flex Fuel L96 N/A N/A N/A N/A N/A S S S S S Vortec 6.2L V8 SFI L9H A A A N/A A N/A N/A N/A N/A N/A Duramax 6.6L V8 Diesel LML / LGH N/A N/A N/A N/A N/A A A A A A Base (B) Equipment Includes: Battery 600 CCA (Gasoline Engines) S S S S S S S S S S Dual Batteries 730 CCA (6.6L Diesel Engine) TUV N/A N/A N/A N/A N/A A A A A A Provisions for Rear Back-Up Lighting Front Tow Hooks V76 S S S S S S S S S S Floor Covering HD Rubber - Std. on Work Truck / Base BG9 B&A B&A B&A B&A B&A B&A B&A B&A B&A B&A without YE9 Snow Plow Prep Pkg. Includes: VYU Increased Front Spring rate 4WD F60 S S S S S S S S S S Air cleaner, high-capacity K47 S S S S S S S S S S External Eng. Oil Cooler KNP A A A A A R R R R R Alternator 160 Amps - Gasoline Engines KW1 S S S S S S S S S S Alternators - Dual 125 Amps - Diesel Engines K76 N/A N/A N/A N/A N/A S S S S S Provision for Roof Mtd. Emergency Light TRW S S S S S S S S S S Transmission Cooler (air to oil) Auto only KNP S S S S S S S S S S ***42mm Hole FOD with Rubber Grommet Fwd Lamp Harness with In-Line Connector Mntg. Location for Snow Plow Controls Suggested Optional Equipment : Battery 730 CCA - Gasoline Engines 6C5 A A A A A A A A A A "B" Gas & "A" 3.73 Rear Axle Ratio GT4 A A A A A B B B B Diesel 4.10 Rear Axle Ratio GT5 A A A A A A A A A A Skid Plate, "Off Road" - Included with Z71 NZZ A&Y A&Y A&Y A&Y A&Y A&Y A&Y A&Y A&Y A&Y Engine Block Heater (Req'd for Canada - opt. Z49) K05 A A A A A A A A A A Locking Differential - Included with (NHT) Max Trailering G80 Pack or (PCY) Towing Package or axle ratio GT5 Rear Window Defogger (N/A with A48 on Ext. & Crew Cabs) C49 A A A A A A A A A A (Reqs. C67 AC on Reg. Cabs) Sliding Rear Window not avail. with C49 A48 N/A N/A N/A N/A N/A A A N/A A A Windshield Washer Fluid System, Heated (Reqs. Opt. YE9 XA7 A A A A A A A A A A or SLT) * = DIESEL / k = x 1000 / s = SRW / d = DRW B=base vehicle / A=available / X=included in package / Y=included where applicable / N/A=not available on this model / R=required on this model. Special Applications – SPPP – 2011
  • 5. Special applicationS – FullSize K SerieS (4x4) SP–4 PAGE ‘K’ – Series Snow Plow Prep Package, cont. GMT900 K - GMT900 K - Series SNOW PLOW PREP PACKAGE 2011 Series SNOW PLOW PREP PACKAGE 2011 PICKUPS - Single(s) & Dual(s) Rear Wheels Chassis-Cabs Utility Model K30903 K30743 K30953 K30943 K31003 K31043 K31403 K20906 Cab Regular Crew Extended Crew Regular Crew Regular SUV Wheelbase inches 133 167 157.5 167 137 161.5 161.5 130 Pickup Box length feet / Cab to Axle length inches 8 6.5 8 8 60" CA 60" CA 80" CA N/A 10700/11400*s 10800/11500*s 11000/11600*s 11000/11600*s GVWR lb. 12800/13000*d 13000/13000*d 2 13000/13000*d 13000/13000*d 13,200 13,200 13,200 8600 GAWR lb. -Frt. 4400/5200* 4800/5600* 4800/5600* 4800/5600* 4400/5200* 4800/5600* 5200/5600* 4180 Engine Availability with VYU: opt. code Vortec 4.8L V8 SFI Flex Fuel LY20 N/A N/A N/A N/A N/A N/A N/A N/A Vortec 5.3L V8 SFI Flex Fuel LMG / LC9 N/A N/A N/A N/A N/A N/A N/A A Vortec 6.0L V8 SFI Flex Fuel L96 S S S S S S S S Vortec 6.2L V8 SFI L9H N/A N/A N/A N/A N/A N/A N/A N/A Duramax 6.6L V8 Diesel LML / LGH A A A A A A A N/A Base (B) Equipment Includes: Battery 600 CCA (Gasoline Engines) S S S S B B B B Dual Batteries 730 CCA (6.6L Diesel Engine) TUV A A A A A A A N/A Provisions for Rear Back-Up Lighting Front Tow Hooks V76 S S S S S S S S Floor Covering HD Rubber - Std. on Work Truck / Base BG9 B&A B&A B&A B&A B&A B&A B&A A without YE9 Snow Plow Prep Pkg. Includes: VYU Increased Front Spring rate 4WD F60 S S S S S S S N/A Air cleaner, high-capacity K47 S S S S S S S A External Eng. Oil Cooler KNP S S S S S S S A Alternator 160 Amps - Gasoline Engines KW1 S S S S S S S A Alternators - Dual 125 Amps - Diesel Engines K76 S S S S S S S N/A Provision for Roof Mtd. Emergency Light TRW S S S S S S S N/A Transmission Cooler (air to oil) Auto only KNP S S S S S S S A ***42mm Hole FOD with Rubber Grommet Fwd Lamp Harness with In-Line Connector Mntg. Location for Snow Plow Controls Suggested Optional Equipment : Battery 730 CCA - Gasoline Engines 6C5 A A A A A A A A 3.73 Rear Axle Ratio GT4 B B B B B B B B 4.10 Rear Axle Ratio GT5 A A A A A A A Skid Plate, "Off Road" - Included with Z71 NZZ A&Y A&Y A&Y A&Y A&Y A&Y A&Y A Engine Block Heater (Req'd for Canada - opt. Z49) K05 A A A A A A A A Locking Differential - Included with (NHT) Max Trailering G80 Pack or (PCY) Towing Package or axle ratio GT5 Rear Window Defogger (N/A with A48 on Ext. & Crew Cabs) C49 A A A A A A A N/A (Reqs. C67 AC on Reg. Cabs) Sliding Rear Window not avail. with C49 A48 N/A A A A A A A N/A Windshield Washer Fluid System, Heated (Reqs. Opt. YE9 XA7 A A A A A A A A&Y or SLT) * = DIESEL / k = x 1000 / s = SRW / d = DRW B=base vehicle / A=available / X=included in package / Y=included where applicable / N/A=not available on this model / R=required on this model. Special Applications – SPPP – 2011
  • 6. Special applicationS – FullullSize SerieS (4x4)4) pecial applicationS – F Size K K SerieS (4x SP–5 SP— 9 PAGE PAGE CMVSS105 and FMVSS105 Allowable Center of Gravity Calculation C/G of vehicle in CMVSS or FMVSS unladen condition [Curb + 181.4 kg. (400 lb) or Curb + 226.8 kg. (500 lb) as defined by CMVSS 105 and FMVSS 105] must be inside shaded area – that is, the C/G must be within the trapezoid formed by the coordinates A, B, C, D, H1, & H2, plus the C/G must be to the rear of vertical line E and forward of vertical line F. The center of gravity of the total vehicle falls within the areas referenced on the “ALLOWABLE CENTER OF GRAVITY CHART” that follows. Instructions for determining the allowable center of gravity variation are listed below: These charts detail the envelope of allowable center of gravity variation for completed vehicles. This is significant for the lightly loaded por- tion of FMVSS 105, which is defined as curb plus 181.4 kg (400 lb) distributed in the driver-passenger area of the vehicle for vehicles with GVWR of 4536 kg (10,000 lb) or less or as curb plus 226.8 kg (500 lb) distributed in the driver-passenger area of the vehicle for vehicles with GVWR greater than 4536 kg (10,000 lb). The lightly loaded center of gravity complete vehicles needs to be restricted so it will meet FMVSS 105 stopping distances. The laden center of gravity does not need to be specified as it is controlled within the CMVSS 105 and FMVSS 105 test procedure by specific instructions as to how ballast is to be placed (while height is not controlled, it is assumed that for test purposes it would be reasonable). For Body Builder’s use, the center of gravity location can be approximated by the following formula: d = [Wrc + Wrb + [(Hp)(Wp)/WB]] WB Wt h = [h1Wc + h2Wb + (h3)(Wp)] Wt d = horizontal distance from front wheels to completed vehicle center of gravity cm (in) (continued on next page) Special Applications – SPPP – 2011 Special Applications – SPPP – 2007
  • 7. Special applicationS – FullullSize SerieS (4x4)4) pecial applicationS – F Size K K SerieS (4x SP–6 SP—10 PAGE PAGE CMVSS 105 and FMVSS 105 Allowable Center of Gravity Calculation (continued) h = vertical distance from ground to completed vehicle center of gravity cm (in) Wrc = rear component of bare chassis weight kg (lb) Wrb = rear component of body weight kg (lb) WB = vehicle wheelbase cm (in) Wt = total weight of chassis and body kg (lbs) plus 181.4 kg (400 lb) for vehicles with GVWR of 4536 kg (10,000 lb) or less Wt = total weight of chassis and body kg (lbs) plus 226.8 kg (500 lb) for vehicles with GVWR greater than 4536 kg (10,000 lb) h1 = center of gravity height from ground of the bare chassis = 71.1 cm (28 in) Wc = total weight of chassis kg (lb) h2 = center of gravity height of body from ground cm (in) Wb = total weight of body kg (lb) Wp = 181.4 kg (400 lb) amount from lightly loaded definition that is evenly distributed in driver-passenger area of vehicle for vehicles with GVWR of 4536 kg (10,000 lb) or less Wp = 226.8 kg (500 lb) amount from lightly loaded definition that is evenly distributed in driver-passenger area of vehicle for vehicles with GVWR greater than 4536 kg (10,000 lb) Hp = 146.7 cm (57.76 in) horizontal distance from front axle to center of gravity of 181.4 kg (400 lb) or 226.8 kb (500 lb) evenly distributed in driver-passenger area of vehicle h3 = 94.8 cm (37.32 in) vertical center of gravity height of 181.4 kg (400 lb) evenly distributed in driver-passenger area for vehicles with 3900 kg (8600 lb) GVWR h3 = 99.9 cm (39.33 in) vertical center of gravity height of 181.4 kg (400 lb) evenly distributed in driver-passenger area for vehicles with 3856, 4173 and 4491 kg (8500, 9200 and 9900 lb) GVWR h3 = 99.9 cm (39.33 in) vertical center of gravity height of 226.8 kg (500 lb) evenly distributed in driver-passenger area for vehicles with 5171 - 5443 kg (11,400 - 12,000 lb) GVWR NOTE: An alternate method of center of gravity calculation may be found in the current issue of the General Motors Body Builders Book in the general instruction section and in SVIE Bulletin #39. Special Applications – SPPP – 2011 Special Applications – SPPP – 2007
  • 8. Special applicationS – FullSize izeSerieS (4x(4x4) pecial applicationS – FullS K K SerieS 4) SP–7 SP— 11 PAGE PAGE CMVSS 105 and FMVSS 105 CMVSS105 and FMVSS105 Allowable Center of Gravity Charts ALLOWABLE CENTER OF GRAVITY CHARTS Incomplete, Pickup Box Removal, or Snow Plow Prep Package Vehicles Snowplow Prep Package Vehicles Coordinates of Allowable C/G Variation at Fwd RRwd Coordinates of Allowable C/G Variation+at CMSS/FMSS Unladen Curb Wt. + CMVSS/FMVSS Unladen, Curb Weight 181.4 kg (400 lb) or C/G C/G Forward Rearward Model GVWR Brake Wheel- Rear 181.4 kg kg (500 lb) or 226.8 kg (500 lbs.) 105defined by CMVSS & FMVSS 105 226.8 (400 lbs.) as defined by CMVSS as and FMVSS 105 Limit Limit C/G Limit C/G Limit kg System Base Wheel mm mm mm GVWR Brake (lb) Wheelbase mm Rear (in) (in) (in) Model (in) Wheel H1 mm (in) H2 mm (in) A A mm (in) B mm (in) CD (in) E D mm (in) mm E mm (in) F mm (in) Kg (lb) System mm (in) H1 H2 B C F K20753 4173 (9200) 4309 JH6 3645 (143.5)3904 SRW 304.8 1219.2 (48.0) 12881208 (47.6) 1542 2785 2606 (102.6) 1288 (112.6) 3039 2860 2733 K20743 J95 SRW 304.8 (12.0) 1219.2 1462 (57.6) 1208 (47.6) 2860 (112.6) (9500) (153.7) (12.0) (48.0) (50.7) (60.7) (109.6) (119.6) 50.7) (107.6) K20743 4173 (9200) JH6 3886 (153.0) SRW 304.8 (12.0) 1219.2 (48.0) 1282 (50.5) 1536 (60.5) 2773 (109.2) 3026 (119.1) 1282 (50.5) 3026 (119.1) 4536 3904 304.8 1219.2 1288 1542 2785 3039 1288 2733 K20743 J95 SRW K20903 4173 (9200) JH6 (10,000) 3378 (133.0) (153.7) SRW 304.8 (12.0) (12.0) (48.0) (48.0) 1219.2 1126 (44.3) (50.7) (60.7) 1379 (54.3) (109.6) (119.6)(95.3) 50.7) 2421 2675 (105.3) (107.6) 1126 (44.3) 2675 (105.3) K20953 4173 (9200) K20753 JH6 4309 4000 (157.5)3662 SRW J95 SRW 304.8 (12.0) 304.8 1219.2 (48.0) 1219.2 12131317 (51.9) 1467 1571 (61.9) 2618 2852 (112.3) 1209 (122.2) 2871 3105 2564 1317 (51.9) 3105 (122.2) (9500) (144.2) (12.0) (48.0) (47.8) (57.8) (103.1) (113.0) (47.6) (100.9) K20943 4173 (9200) JH6 4242 (167.0) SRW 304.8 (12.0) 1219.2 (48.0) 1392 (54.8) 1646 (64.8) 3019 (118.9) 3273 (128.9) 1392 (54.8) 3273 (128.9) 4536 3662 304.8 1219.2 1213 1467 2618 2871 1209 2564 K30903 K20753 JH6 J95 3378 (133.0) SRW 4490.5 (9900) (10,000) (144.2) SRW 304.8 (12.0) (12.0) (48.0) (48.0) 1219.2 1126 (44.3) (47.8) (57.8) 1379 (54.3) (103.1) (113.0)(95.3) (47.6) 2421 2675 (105.3) (100.9) 1126 (44.3) 2675 (105.3) K30953 4490.5 (9900) JH6 4309 4000 (157.5)3395 SRW 304.8 (12.0) 304.8 1219.2 (48.0) 1219.2 11311317 (51.9) 1385 1571 (61.9) 2433 2852 (112.3) 1120 (122.2) 2687 3105 2377 1317 (51.9) 3105 (122.2) K20903 J95 SRW (9500) (133.7) (12.0) (48.0) (44.5) (54.5) (95.8) (105.8) (44.1) (93.6) K30943 4490.5 (9900) JH6 4242 (167.0) SRW 304.8 (12.0) 1219.2 (48.0) 1392 (54.8) 1646 (64.8) 3019 (118.9) 3273 (128.9) 1392 (54.8) 3273 (128.9) 4491 K30903 5171 (11,400) K20903 JH7 (9900) 3378 (133.0)3395 DRW J95 (133.7) SRW 304.8 304.8 (12.0) (12.0) 1219.2 (48.0) 1131 (44.5) 1385 1219.2 (48.0) 939 (37.0) (54.5) 2433 1150 (45.3) (95.8) 2687 1120 2377 2580 (101.6)(44.1) (109.9) (105.8) 2792 (93.6) 939 (37.0) 2792 (109.9) K30953 5171 (11,400) JH7 4491 4000 (157.5)4259 DRW 304.8 (12.0) 304.8 1219.2 (48.0) 1219.2 1397 1099 (43.3) 1651 1310 (51.6) 3031 3042 (119.8) 3284 3254 (128.1) 1406 2982 1099 (43.3) 3254 (128.1) K20943 J95 SRW K30943 5171 (11,400) (9900) JH7 4242 (157.7) DRW (167.0) (12.0) 304.8 (12.0) (48.0) (48.0) 1219.2 (55.0) (65.0) 1161 (45.7) (119.3) 1373 (54.1) (129.3) 3222 (126.9)(55.4) (135.2) 3434 (117.4) 1161 (45.7) 3434 (135.2) K31003 5443 (12,000) 4536 JH7 3480 (137.0)4259 DRW 304.8 1219.2 (48.0) 1397 965 (38.0) 1651 3031 2656 (104.6) 1406 (112.9) 3284 2868 2982 K20943 J95 SRW 304.8 (12.0) 1219.2 1177 (46.3) 965 (38.0) 2868 (112.9) (10,000) (157.7) (12.0) (48.0) (55.0) (65.0) (119.3) (129.3) (55.4) (117.4) K31053 5443 (12,000) JH7 4102 (161.5) DRW 304.8 (12.0) 1219.2 (48.0) 1125 (44.3) 1337 (52.6) 3118 (122.8) 3330 (131.1) 1125 (44.3) 3330 (131.1) 4309 4017 304.8 1219.2 1323 1576 2863 3117 1326 2812 K20953 J95 SRW K31403 5443 (12,000) JH7 (9500) 4102 (161.5) (158.2) DRW 304.8 (12.0) (12.0) (48.0) (48.0) 1219.2 1125 (44.3) (52.1) (62.0) 1337 (52.6) (112.7) 3118 (122.8)(52.2) (131.1) (122.7) 3330 (110.7) 1125 (44.3) 3330 (131.1) 4536 4017 304.8 1219.2 1323 1576 2863 3117 1326 2812 SRW = Single RearK20953 Wheel (10,000) J95 (158.2) SRW Brake Systems: (12.0) (48.0) (52.1) (62.0) (112.7) (122.7) (52.2) (110.7) DRW = Dual Rear Wheel Hydraulic Powered Boosters JH6, JH7 C/G = Center of Gravity 4899 3904 304.8 1219.2 1074 1286 2971 3182 1171 2928 K30743 J95 SRW (10,800) (153.7) (12.0) (48.0) (42.3) (50.6) (117.0) (125.3) (46.1) (115.3) 5216 3904 304.8 1219.2 1074 1286 2971 3182 1171 2928 K30743 J95 SRW (11,500) (153.7) (12.0) (48.0) (42.3) (50.6) (117.0) (125.3) (46.1) (115.3) 4853 3395 304.8 1219.2 943 1155 2593 2804 1019 2547 K30903 J95 SRW (10,700) (133.7) (12.0) (48.0) (37.1) (45.5) (102.1) (110.4) (40.1) (100.3) 5171 3395 304.8 1219.2 943 1155 2593 2804 1019 2547 K30903 J95 SRW (11,400) (133.7) (12.0) (48.0) (37.1) (45.5) (102.1) (110.4) (40.1) (100.3) Special Applications – SPPP – 2011 Special Applications – SPPP – 2008 13
  • 9. Special applicationS – FullSize izeSerieS (4x(4x4) pecial applicationS – FullS K K SerieS 4) SP–8 SP— 11 PAGE PAGE CMVSS 105 and FMVSS 105 CMVSS105 and FMVSS105 Allowable Center of Gravity Charts ALLOWABLE CENTER OF GRAVITY CHARTS Incomplete, Pickup Box Removal, or Snow Plow Prep Package Vehicles Snowplow Prep Package Vehicles Coordinates of Allowable C/G Variation at Fwd RRwd Coordinates of Allowable C/G Variation+at CMSS/FMSS Unladen Curb Wt. + CMVSS/FMVSS Unladen, Curb Weight 181.4 kg (400 lb) or C/G C/G Forward Rearward Model GVWR Brake Wheel- Rear 181.4 kg kg (500 lb) or 226.8 kg (500 lbs.) 105defined by CMVSS & FMVSS 105 226.8 (400 lbs.) as defined by CMVSS as and FMVSS 105 Limit Limit C/G Limit C/G Limit kg System Base Wheel mm mm mm GVWR Brake (lb) Wheelbase mm Rear (in) (in) (in) Model (in) Wheel H1 mm (in) H2 mm (in) A A mm (in) B mm (in) CD (in) E D mm (in) mm E mm (in) F mm (in) Kg (lb) System mm (in) H1 H2 B C F K20753 4173 (9200) 5806 JH6 3645 (143.5)3395 SRW 304.8 1219.2 (48.0)943 1208 (47.6) 1155 2593 2606 (102.6) 1019 (112.6) 2804 2860 2547 K30903 J96 DRW 304.8 (12.0) 1219.2 1462 (57.6) 1208 (47.6) 2860 (112.6) (12,800) (133.7) (12.0) (48.0) (37.1) (45.5) (102.1) (110.4) (40.1) (100.3) K20743 4173 (9200) JH6 3886 (153.0) SRW 304.8 (12.0) 1219.2 (48.0) 1282 (50.5) 1536 (60.5) 2773 (109.2) 3026 (119.1) 1282 (50.5) 3026 (119.1) 5897 3395 304.8 1219.2 943 1155 2593 2804 1019 2547 K30903 J96 DRW K20903 4173 (9200) JH6 (13,000) 3378 (133.0) (133.7) SRW 304.8 (12.0) (12.0) (48.0) (48.0) 1219.2 (37.1)1126 (44.3) (45.5) 1379 (54.3) (102.1) (110.4)(95.3) (40.1) 2421 2675 (105.3) (100.3) 1126 (44.3) 2675 (105.3) K20953 4173 (9200) K30943 JH6 4989 4000 (157.5)4259 SRW J95 SRW 304.8 (12.0) 304.8 1219.2 (48.0) 1219.2 11651317 (51.9) 1377 1571 (61.9) 3235 2852 (112.3) 1278 (122.2) 3446 3105 3195 1317 (51.9) 3105 (122.2) (11,000) (157.7) (12.0) (48.0) (45.9) (54.2) (127.4) (135.7) (50.3) (125.8) K20943 4173 (9200) JH6 4242 (167.0) SRW 304.8 (12.0) 1219.2 (48.0) 1392 (54.8) 1646 (64.8) 3019 (118.9) 3273 (128.9) 1392 (54.8) 3273 (128.9) 5262 4259 304.8 1219.2 1165 1377 3235 3446 1278 3195 K30903 K30943 JH6 J95 3378 (133.0) SRW 4490.5 (9900) (11,600) (157.7) SRW 304.8 (12.0) (12.0) (48.0) (48.0) 1219.2 1126 (44.3) (45.9) (54.2) 1379 (54.3) (127.4) (135.7)(95.3) (50.3) 2421 2675 (105.3) (125.8) 1126 (44.3) 2675 (105.3) K30953 4490.5 (9900) JH6 5897 4000 (157.5)4259 SRW 304.8 (12.0) 304.8 1219.2 (48.0) 1219.2 11651317 (51.9) 1377 1571 (61.9) 3235 2852 (112.3) 1278 (122.2) 3446 3105 3195 1317 (51.9) 3105 (122.2) K30943 J96 DRW (13,000) (157.7) (12.0) (48.0) (45.9) (54.2) (127.4) (135.7) (50.3) (125.8) K30943 4490.5 (9900) JH6 4242 (167.0) SRW 304.8 (12.0) 1219.2 (48.0) 1392 (54.8) 1646 (64.8) 3019 (118.9) 3273 (128.9) 1392 (54.8) 3273 (128.9) 4989 K30903 5171 (11,400) K30953 JH7 (11,000) 3378 (133.0)4017 DRW J95 (158.2) SRW 304.8 304.8 (12.0) (12.0) 1219.2 1103 (48.0) (48.0) 1219.2 1315 (43.4) 939 (37.0) (51.8) 3055 1150 (45.3) (120.3) 3266 1205 3013 2580 (101.6)(47.4) (109.9) (128.6) 2792 (118.6) 939 (37.0) 2792 (109.9) K30953 5171 (11,400) JH7 5262 4000 (157.5)4017 DRW 304.8 (12.0) 304.8 1219.2 (48.0) 1219.2 1103 1099 (43.3) 1315 1310 (51.6) 3055 3042 (119.8) 3266 3254 (128.1) 1205 3013 1099 (43.3) 3254 (128.1) K30953 J95 SRW K30943 5171 (11,400) (11,600) JH7 4242 (158.2) DRW (167.0) (12.0) 304.8 (12.0) (48.0) (48.0) 1219.2 (43.4) (51.8) 1161 (45.7) (120.3) 1373 (54.1) (128.6) 3222 (126.9)(47.4) (135.2) 3434 (118.6) 1161 (45.7) 3434 (135.2) K31003 5443 (12,000) 5897 JH7 3480 (137.0)4017 DRW 304.8 1219.2 (48.0) 1103 965 (38.0) 1315 3055 2656 (104.6) 1205 (112.9) 3266 2868 3013 K30953 J96 DRW 304.8 (12.0) 1219.2 1177 (46.3) 965 (38.0) 2868 (112.9) (13,000) (158.2) (12.0) (48.0) (43.4) (51.8) (120.3) (128.6) (47.4) (118.6) K31053 5443 (12,000) JH7 4102 (161.5) DRW 304.8 (12.0) 1219.2 (48.0) 1125 (44.3) 1337 (52.6) 3118 (122.8) 3330 (131.1) 1125 (44.3) 3330 (131.1) 5987 3493 304.8 1219.2 968 1180 2666 2877 1048 2619 K31003 J96 DRW K31403 5443 (12,000) JH7 (13,200) 4102 (161.5) (137.5) DRW 304.8 (12.0) (12.0) (48.0) (48.0) 1219.2 (38.1)1125 (44.3) (46.5) 1337 (52.6) (105.0) 3118 (122.8)(41.3) (131.1) (113.3) 3330 (103.1) 1125 (44.3) 3330 (131.1) 5987 4356 304.8 1219.2 1190 1402 3307 3518 1307 3267 SRW = Single RearK31043 Wheel (13,200) J96 (171.5) DRW Brake Systems: (12.0) (48.0) (46.9) (55.2) (130.2) (138.5) (51.5) (128.6) DRW = Dual Rear Wheel Hydraulic Powered Boosters JH6, JH7 C/G = Center of Gravity 5987 4115 304.8 1219.2 1128 1340 3128 3339 1234 3086 K31403 J96 DRW (13,200) (162.0) (12.0) (48.0) (44.4) (52.8) (123.1) (131.5) (48.6) (121.5) SRW = Single Rear Wheel DRW = Dual Rear Wheel C/G = Center of Gravity Brake Systems: Hydraulic Powered Boosters – JH6, JH7 Special Applications – SPPP – 2011 Special Applications – SPPP – 2008 14
  • 10. Special applicationS – FullullSize SerieS (4x4)4) pecial applicationS – F Size K K SerieS (4x SP–9 SP—12 PAGE PAGE CMVSS135 and FMVSS135 Allowable Center of Gravity Calculation C/G of vehicle in CMVSS or FMVSS unladen condition [Curb + 181.4 kg. (400 lb)] must be inside shaded area – that is, the C/G must be within the trapezoid formed by the coordinates A, B, C, D, H1, & H2, plus the C/G must be to the rear of vertical line E and forward of vertical line F. The center of gravity of the total vehicle falls within the areas referenced on the “ALLOWABLE CENTER OF GRAVITY CHART” that fol- lows. Instructions for determining the allowable center of gravity variation are listed below: These charts detail the envelope of allowable center of gravity variation for completed vehicles. This is significant for the lightly loaded portion of CMVSS 135 and FMVSS 135, which is defined as curb plus 181.4 kg (400 lb) distributed in the driver-passenger area of the vehicle. The lightly loaded center of gravity complete vehicles needs to be restricted so it will meet CMVSS 135 and FMVSS 135 stopping distances. The laden center of gravity does not need to be specified as it is controlled within the CMVSS 135 and FMVSS 135 test procedure by specific instructions as to how ballast is to be placed (while height is not controlled, it is assumed that for test purposes it would be reasonable). For Body Builder’s use, the center of gravity location can be approximated by the following formula: d = [Wrc + Wrb + [(Hp)(Wp)/WB]] WB Wt h = [h1Wc + h2Wb + (h3)(Wp)] Wt d = horizontal distance from front wheels to completed vehicle center of gravity cm (in) h = vertical distance from ground to completed vehicle center of gravity cm (in) Wrc = rear component of bare chassis weight kg (lb) Wrb = rear component of body weight kg (lb) (continued on next page) Special Applications – SPPP – 2011 Special Applications – SPPP – 2007
  • 11. Special applicationS – FullullSize SerieS (4x4)4) pecial applicationS – F Size K K SerieS (4x SP–10 SP— 13 PAGE PAGE CMVSS135 and FMVSS135 Allowable Center of Gravity Calculation (continued) WB = vehicle wheelbase cm (in) Wt = total weight of chassis and body kg (lbs) plus 181.4 kg (400 lb) h1 = center of gravity height from ground of the bare chassis = 71.1 cm (28 in) Wc = total weight of chassis kg (lb) h2 = center of gravity height of body from ground cm (in) Wb = total weight of body kg (lb) Wp = 181.4 kg (400 lb) amount from lightly loaded definition that is evenly distributed in driver-passenger area of vehicle Hp = 146.7 cm (57.76 in) horizontal distance from front axle to center of gravity of 181.4 kg (400 lb) evenly distributed in driver-passenger area of vehicle h3 = 94.8 cm (37.72 in) vertical center of gravity height of 181.4 kg (400 lb) evenly distributed in driver-passenger area for vehicles with 3500 kg (7716 lb) GVWR or less NOTE: An alternate method of center of gravity calculation may be found in the current issue of the General Motors Body Builders Book in the general instruction section and in SVIE Bulletin #39. Special Applications – SPPP – 2011 Special Applications – SPPP – 2007
  • 12. Special applicationS – Fand Size ize135 SerieSx(4x4) pecial applicationS – FullS K SerieS (4 4) SP–11 SP—14 PAGE PAGE ull K CMVSS 135 FMVSS ALLOWABLE CENTER OF GRAVITY CHARTS CMVSS135 and FMVSS135 Allowable Center of Gravity Charts Incomplete, Pickup Box Removal, or Snow Plow Prep Package Vehicles Snowplow Prep Package Vehicles Coordinates of Allowable C/G Variation at Fwd RRwd Coordinates of Allowable C/G Variation at+CMSS/FMSS Unladen Curb Wt. + C/GForward CMVSS/FMVSS Unladen, Curb Weight 181.4 kg (400 lb) C/G Rearward Model GVWR Brake Wheel- Rear 181.4 kg (400 lbs.) or 226.8 kg (500 lbs.) as defined by CMVSS & FMVSS 105 Limit mm (in) Limit C/G Limit C/G Limit kg System Base Wheel mm (in) mm GVWR Brake Wheelbase Rear Model (lb) mm H1 mm (in) H2 mm (in) A mm (in) B mm (in) C mm (in) D mm (in) (in)E mm (in) F mm (in) Kg (lb) System mm (in) (in) Wheel H1 H2 A B C D E F K10703 2903 (6400) JF7 2903 3022.6 (119.0) SRW 3022.6 305305 (12.0) 1219 (48.0) 904904 (35.6) 1219 1585 1585 (62.4) 1387 1397 (55.0) 2078 1041 (81.8) 2078 2078 1041 (41.0) 2078 (81.8) C10703 JF7 SRW K10903 2903 (6400) (6400) JF7 3378.2 (119.0) (133.0) SRW (12.0) 305 (12.0) (48.0) (48.0) (35.6) (38.6) 1219 980 (62.4) 1661 (54.6) (65.4) (81.8) 1539 (60.6) (41.0) (87.2) (81.8) 2215 1143 (45.0) 2215 (87.2) 2903 3378.2 305 1219 980 1661 1539 2215 1143 2215 C10903 JF7 SRW (6400) (133.0) (12.0) Systems: Brake (48.0) (38.6) (65.4) (60.6) (87.2) (45.0) (87.2) SRW = Single Rear Wheel DRW = Dual Rear Wheel 2903 3401.1 Hydraulic Powered Boosters 305 1219 986 1666 JH6, 1549 JH7 2230 1143 2230 C10553 JF7 SRW C/G = Center of Gravity (6400) (133.9) (12.0) (48.0) (38.8) (65.6) (61.0) (87.8) (45.0) (87.8) 2903 3644.9 305 1219 1046 1717 1649 2316 1219 2316 C10753 JF7 SRW (6400) (143.5) (12.0) (48.0) (41.2) (67.6) (64.8) (91.2) (48.0) (91.2) 2903 3022.6 305 1219 904 1585 1397 2078 1041 2078 K10703 JF7 SRW (6400) (119.0) (12.0) (48.0) (35.6) (62.4) (55.0) (81.8) (41.0) (81.8) 2903 3378.2 305 1219 980 1661 1539 2215 1143 2215 K10903 JF7 SRW (6400) (133.0) (12.0) (48.0) (38.6) (65.4) (60.6) (87.2) (45.0) (87.2) 2994 JF3 3401.1 305 1219 945 1631 1656 2332 1143 2332 C10553 SRW (6600) ABS (133.9) (12.0) (48.0) (37.2) (64.2) (65.2) (91.8) (45.0) (91.8) 3084 JF3 3649.0 305 1219 975 1661 1758 2433 1219 2433 C10753 SRW (6800) ABS (133.9) (12.0) (48.0) (38.4) (65.4) (69.2) (95.8) (48.0) (95.8) 3130 JF3 4000.5 305 1219 1046 1722 1910 2586 1346 2586 C10953 SRW (6900) ABS (157.5) (12.0) (48.0) (41.2) (67.8) (75.2) (101.8) (53.0) (101.8) 3184 JF3 3378.2 305 1219 925 1504 1646 2322 1143 2322 K10903 SRW (6800) ABS (133.0) (12.0) (48.0) (36.4) (59.2) (64.8) (91.4) (45.0) (91.4) 3084 JF3 3401.1 305 1219 930 1610 1656 2332 1143 2332 K10553 SRW (6800) ABS (133.9) (12.0) (48.0) (36.6) (63.4) (65.2) (91.8) (45.0) (91.8) 3175 JF3 3644.9 305 1219 965 1636 1758 2433 1219 2433 K10753 SRW (7000) ABS (143.5) (12.0) (48.0) (38.0) (64.4) (69.2) (95.8) (48.0) (95.8) 3175 JF3 4000.5 305 1219 1026 1707 1910 2586 1346 2586 K10953 SRW (7000) ABS (157.5) (12.0) (48.0) (40.4) (67.2) (75.2) (101.8) (53.0) (101.8) Special Applications – SPPP – 2011 Special Applications – SPPP – 2007
  • 13. Special applicationS – Fand Size ize135 SerieSx(4x4) pecial applicationS – FullS K SerieS (4 4) SP–12 SP—14 PAGE PAGE ull K CMVSS 135 FMVSS ALLOWABLE CENTER OF GRAVITY CHARTS CMVSS135 and FMVSS135 Allowable Center of Gravity Charts Incomplete, Pickup Box Removal, or Snow Plow Prep Package Vehicles Snowplow Prep Package Vehicles Coordinates of Allowable C/G Variation at Fwd RRwd Coordinates of Allowable C/G Variation at+CMSS/FMSS Unladen Curb Wt. + C/GForward CMVSS/FMVSS Unladen, Curb Weight 181.4 kg (400 lb) C/G Rearward Model GVWR Brake Wheel- Rear 181.4 kg (400 lbs.) or 226.8 kg (500 lbs.) as defined by CMVSS & FMVSS 105 Limit mm (in) Limit C/G Limit C/G Limit kg System Base Wheel mm (in) mm GVWR Brake Wheelbase Rear Model (lb) mm H1 mm (in) H2 mm (in) A mm (in) B mm (in) C mm (in) D mm (in) (in)E mm (in) F mm (in) Kg (lb) System mm (in) (in) Wheel H1 H2 A B C D E F K10703 2903 (6400) JF7 3084 3022.6 (119.0) JF3 3644.9 SRW 305305 (12.0) 1219 (48.0) 1092 1219 904 (35.6) 1768 1585 (62.4) 1834 1397 (55.0) 2515 1219 (81.8) 2515 2078 1041 (41.0) 2078 (81.8) C10753 SRW K10903 2903 (6400) JF7 (6800) 3378.2 VSES (133.0) SRW (143.5) 305 (12.0) (12.0) (48.0) (48.0) (43.0) (38.6) 1219 980 (69.6) 1661 (72.2) (65.4) 1539 (60.6) (99.0) (48.0) (87.2) (99.0) 2215 1143 (45.0) 2215 (87.2) 3084 JF3 3644.9 305 1219 1092 1768 1834 2515 1219 2515 C10543 SRW SRW = Single Rear Wheel (6800) VSES (143.5) (12.0) Systems: Brake (48.0) (43.0) (69.6) (72.2) (99.0) (48.0) (99.0) DRW = Dual Rear Wheel 3175 JF3 3644.9 Hydraulic Powered Boosters 305 1219 1067 1742 JH6, 1834 JH7 2515 1219 2515 K10753 SRW C/G = Center of Gravity (7000) VSES (143.5) (12.0) (48.0) (42.0) (68.6) (72.2) (99.0) (48.0) (99.0) 3175 JF3 3644.9 305 1219 1067 1742 1834 2515 1219 2515 K10543 SRW (7000) VSES (143.5) (12.0) (48.0) (42.0) (68.6) (72.2) (99.0) (48.0) (99.0) 3084 3644.9 305 1219 1265 1951 1864 2545 1265 2545 C10753 JD9 SRW (6800) (143.5) (12.0) (48.0) (49.8) (76.8) (73.4) (100.2) (49.8) (100.2) 3175 3644.9 305 1219 1265 1946 1864 2545 1265 2545 C10753 JD9 SRW (7000) (143.5) (12.0) (48.0) (49.8) (76.6) (73.4) (100.2) (49.8) (100.2) 3084 3644.9 305 1219 1265 1951 1864 2545 1265 2545 C10543 JD9 SRW (6800) (143.5) (12.0) (48.0) (49.8) (76.8) (73.4) (100.2) (49.8) (100.2) 3220 3644.9 305 1219 1270 1951 1864 2545 1270 2545 C10543 JD9 SRW (7100) (143.5) (12.0) (48.0) (50.0) (76.8) (73.4) (100.2) (50.0) (100.2) 3175 3644.9 305 1219 1265 1946 1864 2545 1265 2545 K10753 JD9 SRW (7000) (143.5) (12.0) (48.0) (49.8) (76.6) (73.4) (100.2) (49.8) (100.2) 3266 3644.9 305 1219 1290 1966 1864 2545 1290 2545 K10753 JD9 SRW (7200) (143.5) (12.0) (48.0) (50.8) (77.4) (73.4) (100.2) (50.8) (100.2) 3311 3644.9 305 1219 1275 19.1 1864 2545 1275 2545 K10543 JD9 SRW (7300) (143.5) (12.0) (48.0) (50.2) (76.8) (73.4) (100.2) (50.2) (100.2) ABS = Antilock Braking System Brake Systems: Vacuum Powered Boosters - JF3, JF7 and JD9. C/G = Center of Gravity DRW = Dual Rear Wheel SRW = Single Rear Wheel VSES = Vehicle Stability Enhancement System Special Applications – SPPP – 2011 Special Applications – SPPP – 2007
  • 14. Special applicationS – FullSize K SerieS (4x4) SP–13 PAGE ‘K’ Series Snow Plow Best Practices 1 OEM Steering gear, Suspension and Powertrain Component mounting holes & associated OEM fasteners should not be used to attach Snow Plow Mounting equipment. 2) A suggested allowance of 10 mm minimumclearance to stationary OEM components example: Bumper Asm, Steering Box, Cooling System components is highly recommended. Note these components have varying positional tolerances. 3) A suggested allowance of 20 mm minimum clearance to OEM components subject to movement example: Steering Gear, Suspension (A-Arm, Axle, Strut, & Stab Bar asms) at full jounce is highly recommended. Note these components have varying positional tolerances. 4) Snow Plow & Associated Mounting Equipment should not exceed front axle available payload rating of vehicle as optioned. Plow Blade height, width & mass should be in accordance with Snow Plow Manufacturers recommended requirements for specific vehicle. 15mm hole for snow plow attachment Special Applications – SPPP – 2011