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SHEARING OF METALS
Sheet Metalworking ,[object Object],[object Object],[object Object],[object Object]
Sheet and Plate Metal Products ,[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object]
Sheet Metal Processes ,[object Object],[object Object],[object Object],[object Object],[object Object],[object Object]
Advantages of Sheet Metal Par ts ,[object Object],[object Object],[object Object],[object Object]
Shearing operation ,[object Object],[object Object],[object Object],[object Object],[object Object]
Shearing Operations: Punching, Blanking and Perforatin g ,[object Object],[object Object],[object Object],[object Object],[object Object],[object Object]
 
 
 
 
Slitting Operation ,[object Object]
Sitting and Shaving Operations ,[object Object],FIGURE  7.11  Schematic illustrations of shaving on a sheared edge. (a) Shaving a sheared edge. (b) Shearing and shaving, combined in one stroke.
Shear Angles For Punches and Dies ,[object Object]
Tailor-Welded Blanks ,[object Object]
Cutting
Clearance in Sheet Metal Cutting
Quality of sheared edges •  Depends on process used •  Edges can be rough, not square, and contain cracks, residual stresses, and a work-hardened layer •  These are all  detrimental to the ………………of the sheet •  Quality can be improved by control of …………, tool and die design
Clearance in Sheet Metal Cutting
Clearance in Sheet Metal Cutting
Angular Clearance
Cutting Forces
Cutting Forces
Types of Piercing and Blanking ,[object Object],[object Object],[object Object],Figure 17-10  The dinking process.
Tools and Dies for Piercing and Blanking ,[object Object],[object Object],[object Object],Figure 17-11  The basic components of piercing and blanking dies.
Blanking Operations Figure 17-13  (Below) Typical die set having two alignment guideposts. ( Courtesy of Danly IEM, Cleveland, OH.)
Die Tooling
Progressive Dies ,[object Object]
Progressive Die Sets ,[object Object],[object Object],[object Object],Figure 17-16  Progressive piercing and blanking die for making a square washer. Note that the punches are of different length.
Compound dies : ,[object Object],[object Object]
Transfer dies ,[object Object],[object Object],[object Object]
 
 
 
 
 
Sheet Metal Groups Allowances Metal group a  1100S and 5052S aluminum alloys, all tempers 0.045 2024ST and 6061ST aluminum alloys; brass, soft cold rolled steel, soft stainless steel 0.060 Cold rolled steel, half hard; stainless steel, half hard and full hard 0.075
 
 
 
 

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Shearing