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                                                                            FULL SIZE BROCHURE
X3DB_2009_FSB00020




                                                                                      Universal Address
                                      (304) 594-9343 phone        X3DCAE LLC
                                                                                      NAC:        8B9BK PL6ZX
                                        (815) 642-8405 fax       128 Sun Valley
                                                                                      Longitude: -79.875296
                                        info@X3Dcae.com      Morgantown, WV 26508
                                                                                      Latitude: 39.646658
                                                                      USA
                                      www.X3Dcae.com                                  Datum:      WGS84
X3DCAE BIRDSTRIKE WITH ALE
X3DB_2009_FSB00020




                                                                              Universal Address
                     (304) 594-9343 phone                   X3DCAE LLC
                                                                              NAC:        8B9BK PL6ZX
                       (815) 642-8405 fax                  128 Sun Valley
                                                                              Longitude: -79.875296
                       info@X3Dcae.com                 Morgantown, WV 26508
                                                                              Latitude: 39.646658
                                                                USA
                     www.X3Dcae.com                                           Datum:      WGS84
X3DCAE BIRDSTRIKE ON ROTATING BLADES WITH SPH
X3DB_2009_FSB00020




                                                                                            Universal Address
                     (304) 594-9343 phone              X3DCAE LLC
                                                                                            NAC:        8B9BK PL6ZX
                       (815) 642-8405 fax             128 Sun Valley
                                                                                            Longitude: -79.875296
                       info@X3Dcae.com            Morgantown, WV 26508
                                                                                            Latitude: 39.646658
                                                           USA
                     www.X3Dcae.com                                                         Datum:      WGS84
8.00 mm                                                                   8.00 mm



                                       5.00 mm                                                                   5.00 mm




                                                                                                              2.50 mm

                            4.00 mm
                                                                                                              3.00 mm


                                 5.00 mm                                                                        5.00 mm


                                       6.00 mm                                                                   6.00 mm
                                                                  design 1                                                                 design 2
                     SAMPLE ANALYSIS




                                                                                                                   8.00 mm
                                             three explosion containment tank designs have been analyzed                                                           3.50 mm
                                             the material is steel SAE950
                                             the wall thickness assignments are shown next to the tanks           5.00 mm

                                             6 kg of C-4 explosive have been placed inside each tank

                                             design 1 was created so that it would contain the explosion       3.00 mm
                                             design 2 was created with weight savings as the only criterion
                                             design 3 was created so that it would contain the explosion
                                                      while being lighter than design 1
                                                                                                               4.00 mm
                                             design 1 mass: 185.4 kg
                                             design 2 mass: 139.4 kg
                                             design 3 mass: 168.3 kg
                                                                                                                5.00 mm
                                             the analysis was carried out with LS-DYNA version 970
                                             on a Linux box with AMD Opteron processors
                                                                                                                 6.00 mm
                                                                                                                                           design 3
X3DB_2009_FSB00020




                                                                                                                                                 Universal Address
                                                                                    (304) 594-9343 phone                 X3DCAE LLC
                                                                                                                                                 NAC:        8B9BK PL6ZX
                                                                                      (815) 642-8405 fax                128 Sun Valley
                                                                                                                                                 Longitude: -79.875296
                                                                                      info@X3Dcae.com               Morgantown, WV 26508
                                                                                                                                                 Latitude: 39.646658
                                                                                                                             USA
                                                                                   www.X3Dcae.com                                                Datum:      WGS84
design 1                                                     design 2
                     SAMPLE ANALYSIS




                                       the deformation pattern for the three containment
                                       tank designs is shown here at 5 msec after
                                       the explosion

                                       design 1 is the baseline design for this study
                                       and it was assigned such wall thickness so that it
                                       would contain the explosive shock anyway

                                       design 2 was created only with weight
                                       savings in mind and it has erupted
                                       the failure pattern initiated at the thickness
                                       transition area, below the equator of the
                                       containment tank

                                       design 3 was created so that it would be lighter
                                       than design 1 without compromising the goal of
                                       containing the nominal explosive force
                                                                                                                      design 3
X3DB_2009_FSB00020




                                                                                                                                 Universal Address
                                                                              (304) 594-9343 phone        X3DCAE LLC
                                                                                                                                 NAC:        8B9BK PL6ZX
                                                                                (815) 642-8405 fax       128 Sun Valley
                                                                                                                                 Longitude: -79.875296
                                                                                info@X3Dcae.com      Morgantown, WV 26508
                                                                                                                                 Latitude: 39.646658
                                                                                                              USA
                                                                             www.X3Dcae.com                                      Datum:      WGS84
design 1                                                            design 2
                     SAMPLE ANALYSIS




                                       the contour plots on this page represent the distribution of
                                       von Mises stresses in the walls of the three containment
                                       tanks at 5 msec after the explosion
                                       the red areas represent stress levels that are equal to or
                                       higher than the yield stress for steel SAE950

                                       LS-DYNA is an Explicit Finite Element Analysis code and
                                       therefore it can simulate Transient Dynamics phenomena
                                       with nearly the same accuracy as closed-form mathematical
                                       solutions

                                       avi movie files animating the complete progress of the stress
                                       contour and deformation propagation in the three containment
                                       tanks (from 0 to 120 msec) are also available

                                       in addition, the time histories of energy (strain energy, kinetic,
                                       etc.), node displacement, velocities and accelerations as well
                                       as several other types of results are available for review and
                                       evaluation in the form of "X-Y" graphs
                                                                                                                                   design 3
X3DB_2009_FSB00020




                                                                                                                                          Universal Address
                                                                                   (304) 594-9343 phone          X3DCAE LLC
                                                                                                                                          NAC:        8B9BK PL6ZX
                                                                                     (815) 642-8405 fax         128 Sun Valley
                                                                                                                                          Longitude: -79.875296
                                                                                     info@X3Dcae.com        Morgantown, WV 26508
                                                                                                                                          Latitude: 39.646658
                                                                                                                     USA
                                                                                  www.X3Dcae.com                                          Datum:      WGS84
THE FIRST AND ONLY WEST VIRGINIA CAE FIRM PERFORMING                                      pendulum impact test
                                    TRANSIENT DYNAMIC ANALYSIS
                             WITH ADVANCED EXPLICIT CODES LIKE LS-DYNA                                                                                      FMVSS 208

                     HIGH SPEED IMPACT AND DROP TEST SIMULATIONS with LS-DYNA
                     pendulum tests, free and platform mounted drop tests, birdstrikes with classic
                     Lagrangian methods as well as with Smoothed Particle Hydrodynamics (SPH)
                     and Arbitrary Lagrangian Eulerian (ALE) analysis

                     FLUID STRUCTURE INTERACTION
                     with Smoothed Particle Hydrodynamics (SPH) and the Arbitrary Lagrangian                 failure of explosives containment tank
                     Eulerian (ALE) method

                     COMPOSITE LAMINATES AND PA6 NYLONS
                     glass/epoxy and graphite/epoxy panels, PA6 glass reinforced nylon parts

                     HIGH SECONDARY (BASE) EXPLOSIVES with LS-DYNA
                     TNT, RDX (C-4), HMX, PETN
                     protection shields and energy absorbing mechanisms for anti-personnel / anti-
                     tank mines and roadside bombs, controlled explosion containers (containment
                     tanks) etc.

                     AUTOMOTIVE CRASHWORTHINESS AND OCCUPANT SAFETY
                     FMVSS and UN/ECE Safety Regulations with LS-DYNA
                     FMVSS 201, 202, 203, 207, 208, 210, 213, 214, 216, 225
                     ECE R-12, R-14, R-17, R-25, R-32, R-33, R-42, R-44, R-95

                     CORRELATION STUDIES with LS-DYNA
                                                                                                                                                             SPH birdstrike analysis at 500km/h
                     correlation of FEA model to lab test results                                                                                               on spinning turbine blades

                     BIOENGINEERING with LS-DYNA
                     impact analysis of bone / cartilage / ligament assemblies

                     IMPLICIT ANALYSIS with LS-DYNA
                     standard modal analysis / NVH with LS-DYNA (implicit eigenvalue analysis)
                     Non-linear static analysis with loadsteps and non-linear materials,
                     thermal expansion stresses

                     MESHING - ANSA - HYPERMESH
                     high quality fast mesh generation with ANSA, including plastic molds with
                     multiple intersecting ribs, bosses, variable thickness walls, metal stampings,
                     cushion and other energy absorbing foams, unloaded or prestressed, air intake
                     manifolds, oil pans, dashboards, seats, doors, passenger airbag canisters,
                     glovebox compartments, A/B pillar inserts, bumpers, clutch and transaxle
                     housings, windshields
                                                                                                        NHTSA THOR crash test dummy Lower Extremity   block impact on a PA6 glass reinforced Nylon panel
X3DB_2009_FSB00020




                                                                                                                                                           Universal Address
                                                                                 (304) 594-9343 phone                 X3DCAE LLC
                                                                                                                                                           NAC:        8B9BK PL6ZX
                                                                                   (815) 642-8405 fax                128 Sun Valley
                                                                                                                                                           Longitude: -79.875296
                                                                                   info@X3Dcae.com               Morgantown, WV 26508
                                                                                                                                                           Latitude: 39.646658
                                                                                                                          USA
                                                                             www.X3Dcae.com                                                                Datum:      WGS84
www.X3Dcae.com
X3DB_2009_FSB00020




                                                                                    Universal Address
                                      (304) 594-9343 phone        X3DCAE LLC
                                                                                    NAC:        8B9BK PL6ZX
                                        (815) 642-8405 fax       128 Sun Valley
                                                                                    Longitude: -79.875296
                                        info@X3Dcae.com      Morgantown, WV 26508
                                                                                    Latitude: 39.646658
                                                                      USA
                                      www.X3Dcae.com                                Datum:      WGS84

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X3Dcae brochure long

  • 1. www.X3Dcae.com FULL SIZE BROCHURE X3DB_2009_FSB00020 Universal Address (304) 594-9343 phone X3DCAE LLC NAC: 8B9BK PL6ZX (815) 642-8405 fax 128 Sun Valley Longitude: -79.875296 info@X3Dcae.com Morgantown, WV 26508 Latitude: 39.646658 USA www.X3Dcae.com Datum: WGS84
  • 2. X3DCAE BIRDSTRIKE WITH ALE X3DB_2009_FSB00020 Universal Address (304) 594-9343 phone X3DCAE LLC NAC: 8B9BK PL6ZX (815) 642-8405 fax 128 Sun Valley Longitude: -79.875296 info@X3Dcae.com Morgantown, WV 26508 Latitude: 39.646658 USA www.X3Dcae.com Datum: WGS84
  • 3. X3DCAE BIRDSTRIKE ON ROTATING BLADES WITH SPH X3DB_2009_FSB00020 Universal Address (304) 594-9343 phone X3DCAE LLC NAC: 8B9BK PL6ZX (815) 642-8405 fax 128 Sun Valley Longitude: -79.875296 info@X3Dcae.com Morgantown, WV 26508 Latitude: 39.646658 USA www.X3Dcae.com Datum: WGS84
  • 4. 8.00 mm 8.00 mm 5.00 mm 5.00 mm 2.50 mm 4.00 mm 3.00 mm 5.00 mm 5.00 mm 6.00 mm 6.00 mm design 1 design 2 SAMPLE ANALYSIS 8.00 mm three explosion containment tank designs have been analyzed 3.50 mm the material is steel SAE950 the wall thickness assignments are shown next to the tanks 5.00 mm 6 kg of C-4 explosive have been placed inside each tank design 1 was created so that it would contain the explosion 3.00 mm design 2 was created with weight savings as the only criterion design 3 was created so that it would contain the explosion while being lighter than design 1 4.00 mm design 1 mass: 185.4 kg design 2 mass: 139.4 kg design 3 mass: 168.3 kg 5.00 mm the analysis was carried out with LS-DYNA version 970 on a Linux box with AMD Opteron processors 6.00 mm design 3 X3DB_2009_FSB00020 Universal Address (304) 594-9343 phone X3DCAE LLC NAC: 8B9BK PL6ZX (815) 642-8405 fax 128 Sun Valley Longitude: -79.875296 info@X3Dcae.com Morgantown, WV 26508 Latitude: 39.646658 USA www.X3Dcae.com Datum: WGS84
  • 5. design 1 design 2 SAMPLE ANALYSIS the deformation pattern for the three containment tank designs is shown here at 5 msec after the explosion design 1 is the baseline design for this study and it was assigned such wall thickness so that it would contain the explosive shock anyway design 2 was created only with weight savings in mind and it has erupted the failure pattern initiated at the thickness transition area, below the equator of the containment tank design 3 was created so that it would be lighter than design 1 without compromising the goal of containing the nominal explosive force design 3 X3DB_2009_FSB00020 Universal Address (304) 594-9343 phone X3DCAE LLC NAC: 8B9BK PL6ZX (815) 642-8405 fax 128 Sun Valley Longitude: -79.875296 info@X3Dcae.com Morgantown, WV 26508 Latitude: 39.646658 USA www.X3Dcae.com Datum: WGS84
  • 6. design 1 design 2 SAMPLE ANALYSIS the contour plots on this page represent the distribution of von Mises stresses in the walls of the three containment tanks at 5 msec after the explosion the red areas represent stress levels that are equal to or higher than the yield stress for steel SAE950 LS-DYNA is an Explicit Finite Element Analysis code and therefore it can simulate Transient Dynamics phenomena with nearly the same accuracy as closed-form mathematical solutions avi movie files animating the complete progress of the stress contour and deformation propagation in the three containment tanks (from 0 to 120 msec) are also available in addition, the time histories of energy (strain energy, kinetic, etc.), node displacement, velocities and accelerations as well as several other types of results are available for review and evaluation in the form of "X-Y" graphs design 3 X3DB_2009_FSB00020 Universal Address (304) 594-9343 phone X3DCAE LLC NAC: 8B9BK PL6ZX (815) 642-8405 fax 128 Sun Valley Longitude: -79.875296 info@X3Dcae.com Morgantown, WV 26508 Latitude: 39.646658 USA www.X3Dcae.com Datum: WGS84
  • 7. THE FIRST AND ONLY WEST VIRGINIA CAE FIRM PERFORMING pendulum impact test TRANSIENT DYNAMIC ANALYSIS WITH ADVANCED EXPLICIT CODES LIKE LS-DYNA FMVSS 208 HIGH SPEED IMPACT AND DROP TEST SIMULATIONS with LS-DYNA pendulum tests, free and platform mounted drop tests, birdstrikes with classic Lagrangian methods as well as with Smoothed Particle Hydrodynamics (SPH) and Arbitrary Lagrangian Eulerian (ALE) analysis FLUID STRUCTURE INTERACTION with Smoothed Particle Hydrodynamics (SPH) and the Arbitrary Lagrangian failure of explosives containment tank Eulerian (ALE) method COMPOSITE LAMINATES AND PA6 NYLONS glass/epoxy and graphite/epoxy panels, PA6 glass reinforced nylon parts HIGH SECONDARY (BASE) EXPLOSIVES with LS-DYNA TNT, RDX (C-4), HMX, PETN protection shields and energy absorbing mechanisms for anti-personnel / anti- tank mines and roadside bombs, controlled explosion containers (containment tanks) etc. AUTOMOTIVE CRASHWORTHINESS AND OCCUPANT SAFETY FMVSS and UN/ECE Safety Regulations with LS-DYNA FMVSS 201, 202, 203, 207, 208, 210, 213, 214, 216, 225 ECE R-12, R-14, R-17, R-25, R-32, R-33, R-42, R-44, R-95 CORRELATION STUDIES with LS-DYNA SPH birdstrike analysis at 500km/h correlation of FEA model to lab test results on spinning turbine blades BIOENGINEERING with LS-DYNA impact analysis of bone / cartilage / ligament assemblies IMPLICIT ANALYSIS with LS-DYNA standard modal analysis / NVH with LS-DYNA (implicit eigenvalue analysis) Non-linear static analysis with loadsteps and non-linear materials, thermal expansion stresses MESHING - ANSA - HYPERMESH high quality fast mesh generation with ANSA, including plastic molds with multiple intersecting ribs, bosses, variable thickness walls, metal stampings, cushion and other energy absorbing foams, unloaded or prestressed, air intake manifolds, oil pans, dashboards, seats, doors, passenger airbag canisters, glovebox compartments, A/B pillar inserts, bumpers, clutch and transaxle housings, windshields NHTSA THOR crash test dummy Lower Extremity block impact on a PA6 glass reinforced Nylon panel X3DB_2009_FSB00020 Universal Address (304) 594-9343 phone X3DCAE LLC NAC: 8B9BK PL6ZX (815) 642-8405 fax 128 Sun Valley Longitude: -79.875296 info@X3Dcae.com Morgantown, WV 26508 Latitude: 39.646658 USA www.X3Dcae.com Datum: WGS84
  • 8. www.X3Dcae.com X3DB_2009_FSB00020 Universal Address (304) 594-9343 phone X3DCAE LLC NAC: 8B9BK PL6ZX (815) 642-8405 fax 128 Sun Valley Longitude: -79.875296 info@X3Dcae.com Morgantown, WV 26508 Latitude: 39.646658 USA www.X3Dcae.com Datum: WGS84