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Development of a biofuel lamp and its comparison
with a kerosene lamp

N Chakraborty
Centre for Rural & Cryogenic Technologies, Jadavpur University, Kolkata, India

S C Sarkar
Centre for Rural & Cryogenic Technologies, Jadavpur University, Kolkata, India, and Professor in Chemical
Engineering, Durgapur Institute of Advanced Technology and Management, Rajbandh, Durgapur, India




Abstract                                                  Chakraborty & Sarkar, 2007).
An attempt has been made to explore the suitability           In the scenario of ‘energy crisis’, the question of
of crude Jatropha curcas seed oil (biofuel) as a fuel     ‘alternative fuel’ comes to meet our current energy
in substituting fully one of the important petroleum      demand. Jatropha oil can be an important alterna-
products like Kerosene. Expeller is used for the          tive fuel to substitute petroleum fuel to some extent.
extraction of oil which is further filtered. This crude   This paper aims at the solution of the problem by
oil has a very high viscosity and, as result, cannot      encouraging the use of crude oil.
flow through capillary action in a standard lamp
and, hence, requires viscosity reduction by a trans       Experimental procedure
esterification process to convert it into biodiesel or    1. 100 kg of Jatropha seeds of high quality were
by any other processes. But this is a complex chem-          procured from the M/S Jatropha Foundation,
ical reaction and the cost of production becomes             Nalghar Chowk, Chhotapara, Raipur, India.
almost doubled unless glycerine is not recovered as       2. Oil was extracted by using an oil expeller from
a by-product. Hence, the paper describes the devel-          the whole seeds.
opment of a unique lamp (lantern) fuelled by 100%         3. The oil was collected. Oil cakes were subjected
biofuel (crude jatropha oil) for its illumination and        to repeat squeezing (4 times) to extract most of
its comparative performance with respect to a stan-          the oil in it.
dard kerosene lamp.                                       4, The oil obtained was passed through a filter
                                                             press for filtration. About 30% of the mass of the
Keywords: Jatropha curcas, biofuel, illumination             seeds was recovered as oil from the oil bearing
                                                             Jatropha Curcas.
                                                          5. Oil obtained was analyzed for fuel characteristics
                                                             such as flash point, fire point, pour point, cloud
Introduction                                                 point, calorific value etc.
A Jatropha curcus plant is drought resistant, grow-       6. Burning characteristics were evaluated in Pradip
ing well in poor soil and waste land. The oil content        and in standard lanterns / lamps using extracted
in the seed is more than 30% by weight. India has            oil directly.
vast wasteland, and there is a need for awareness         7. A comparative study of burning characteristics
among the rural people and self-help groups for              was carried out in a standard lantern with
plantation of Jatropha curcas and its marketability.         kerosene and using 100% extracted oil (biofuel)
    The present work intends to promote the direct           in a specially designed and developed lantern to
use of Crude Jatropha oil (named as biofuel) as              sustain burning with crude jatropha oil having
rural fuel and for rural illumination purposes,              very high viscosity.
instead of biodiesel as the conversion cost of crude
to biodiesel is high and involves a complicated           Results and discussion
transesterification process requiring a reactor (jat-     To judge the quality of the crude oil (bio kerosene)
rophaworld, jatrophasource, indobiofuel websites;         as fuel, the characterization values of parameters


22                                               Journal of Energy in Southern Africa • Vol 19 No 2 • May 2008
like the flash point, fire point, calorific values, vis-   Burning flame characteristics
cosity, pour point and cloud point are required. All       The raw oil (bio kerosene) burns with an excellent
these parameters were measured and are tabulated           flame in an earthen lamp with wick (Pradip)/ wide
in Table 1.                                                surface and flat-bottomed lamp) for a long period
                                                           until the entire oil in the lamp is depleted.
Table 1: Fuel characteristics of crude Jatropha                A poor result was obtained with raw oil for a
           curcas oil (bio kerosene)                       normal wick lamp/lantern where wick is placed ver-
Properties                          Values
                                                           tically. Capillary action of the Jatropha oil through
                                                           the wick is poor due to high viscosity of oil.
Sp. gravity                         0.915
Flash point                         250°C                  New design of lantern
Fire point                          296°C                  A new design of lantern has been developed and
Cloud point                          11°C                  fabricated in which crude Jatropha oil can be burnt
Pour point                           -6°C                  directly for several hours. The material of construc-
Viscosity (at 35°C)     59.8 CentiStoke (0.598m2/sec)      tion is galvanized tin. The oil tank is located below
                                                           the line A-A. The tank capacity of the small tank is
Calorific value (HHV)         40 MJ/Kg (approx)
                                                           50 cm3, which can sustain illumination overnight.
                                                           Details of the design are shown in Figure 1.
     The data suggests that oil is not highly inflam-          The newly designed lantern has been used for
mable as its flash point is as high as 2500C, where-       an illumination study along with a conventional
as kerosene has a flash point of only 35°C. The            lamp using kerosene. The results are presented in
calorific value is found to be 40 MJ/ Kg (approxi-         Table 2.
mate) which is attractive for its use in heating, if its       It is observed that it burns without any smoke
high viscosity is taken care by modification of burn-      and a given amount of Jatropha oil can sustain illu-
ers or by reducing viscosity. The pour point and           mination much longer than the same amount of
cloud point suggest that oil will cease to flow at –       kerosene and, hence, economical considerations
6°C and it becomes opaque at 11°C and hence, can           can be justified.
be transported above 11°C and is sufficiently below
its flash point.                                              Table 2: Comparative illumination study data for the
                                                            conventional lantern using kerosene and biofuel lantern
                                                                         using 100% crude Jatropha oil
                                                                                                    Biofuel              Kerosene
                                                                                                   lantern1              lantern2
                                                           Duration of illumination              3 times more                 —
                                                           using same volume of fuel
                                                           Luminosity or
                                                           luminous flux                         2.27 Lumen             2.89 Lumen
                                                           Chromaticity coordinate [X]               0.535                 0.546
                                                           Chromaticity coordinate [Y]               0.416                 0.412
                                                           Colour temperature [Tc]                   1900K                 1820K
                                                           Colour appearance                         Yellow           Reddish yellow
                                                           Substantial residue                    Not found              Not found
                                                           Soot formation                           No soot             Soot present
                                                           Reproducibility                                 Repeated 3 times
                                                           1. Non-conventional lantern specially designed for burning high viscosity fuel
                                                           2. Conventional lantern, designed for low viscosity fuel



                                                           Conclusion
                                                           With crude Jatropha oil, the flame did not continue
                                                           to burn for a longer time as its flow through the long
                                                           wick is restricted by the high viscosity of the crude.
                                                           Therefore, with some modification of the burner
                                                           design as explained in this paper, 100% crude
                                                           Jatropha oil (bio fuel) can be used for illumination
                                                           purpose, and it can sustain illumination 3 times
    Figure 1: Burner design for biofuel lamp               more than what is obtained from a normal kerosene


Journal of Energy in Southern Africa • Vol 19 No 2 • May 2008                                                            23
lamp having same volume of oil with less or no
smoke and soot formation.




Acknowledgements
The authors are grateful to the Department of
Science & Technology, Government of West Bengal
for their financial support under the R&D project
titled: Production of liquid fuel from Jatropha seeds,
its physical characterization and study of its viability
as an eco friendly fossil fuel substitute for the rural
sector. The authors are also thankful to Dr. S.
Ghosh of the Chemical Technology Department,
Calcutta University, as well as to Sri. S. Das, A.
Mukherjee, and B. Ghosh of CRCT, Jadavpur
University, for their technical help during the work.

References
www.jatrophaworld.org.
www.jatrophasource.com
www.indobiofuel.com
N.R.Chakraborty and S C Sarkar Production of Bio
   kerosene from Jatropha Curcas- Proceedings of
   National Conference in Frontier in Chemical
   Engineering, IIT – Guahati: December-2007, India.

Received 14 November 2007; revised 21 April 2008




24                                                 Journal of Energy in Southern Africa • Vol 19 No 2 • May 2008

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Development of a biofuel lamp that directly uses crude Jatropha oil

  • 1. Development of a biofuel lamp and its comparison with a kerosene lamp N Chakraborty Centre for Rural & Cryogenic Technologies, Jadavpur University, Kolkata, India S C Sarkar Centre for Rural & Cryogenic Technologies, Jadavpur University, Kolkata, India, and Professor in Chemical Engineering, Durgapur Institute of Advanced Technology and Management, Rajbandh, Durgapur, India Abstract Chakraborty & Sarkar, 2007). An attempt has been made to explore the suitability In the scenario of ‘energy crisis’, the question of of crude Jatropha curcas seed oil (biofuel) as a fuel ‘alternative fuel’ comes to meet our current energy in substituting fully one of the important petroleum demand. Jatropha oil can be an important alterna- products like Kerosene. Expeller is used for the tive fuel to substitute petroleum fuel to some extent. extraction of oil which is further filtered. This crude This paper aims at the solution of the problem by oil has a very high viscosity and, as result, cannot encouraging the use of crude oil. flow through capillary action in a standard lamp and, hence, requires viscosity reduction by a trans Experimental procedure esterification process to convert it into biodiesel or 1. 100 kg of Jatropha seeds of high quality were by any other processes. But this is a complex chem- procured from the M/S Jatropha Foundation, ical reaction and the cost of production becomes Nalghar Chowk, Chhotapara, Raipur, India. almost doubled unless glycerine is not recovered as 2. Oil was extracted by using an oil expeller from a by-product. Hence, the paper describes the devel- the whole seeds. opment of a unique lamp (lantern) fuelled by 100% 3. The oil was collected. Oil cakes were subjected biofuel (crude jatropha oil) for its illumination and to repeat squeezing (4 times) to extract most of its comparative performance with respect to a stan- the oil in it. dard kerosene lamp. 4, The oil obtained was passed through a filter press for filtration. About 30% of the mass of the Keywords: Jatropha curcas, biofuel, illumination seeds was recovered as oil from the oil bearing Jatropha Curcas. 5. Oil obtained was analyzed for fuel characteristics such as flash point, fire point, pour point, cloud Introduction point, calorific value etc. A Jatropha curcus plant is drought resistant, grow- 6. Burning characteristics were evaluated in Pradip ing well in poor soil and waste land. The oil content and in standard lanterns / lamps using extracted in the seed is more than 30% by weight. India has oil directly. vast wasteland, and there is a need for awareness 7. A comparative study of burning characteristics among the rural people and self-help groups for was carried out in a standard lantern with plantation of Jatropha curcas and its marketability. kerosene and using 100% extracted oil (biofuel) The present work intends to promote the direct in a specially designed and developed lantern to use of Crude Jatropha oil (named as biofuel) as sustain burning with crude jatropha oil having rural fuel and for rural illumination purposes, very high viscosity. instead of biodiesel as the conversion cost of crude to biodiesel is high and involves a complicated Results and discussion transesterification process requiring a reactor (jat- To judge the quality of the crude oil (bio kerosene) rophaworld, jatrophasource, indobiofuel websites; as fuel, the characterization values of parameters 22 Journal of Energy in Southern Africa • Vol 19 No 2 • May 2008
  • 2. like the flash point, fire point, calorific values, vis- Burning flame characteristics cosity, pour point and cloud point are required. All The raw oil (bio kerosene) burns with an excellent these parameters were measured and are tabulated flame in an earthen lamp with wick (Pradip)/ wide in Table 1. surface and flat-bottomed lamp) for a long period until the entire oil in the lamp is depleted. Table 1: Fuel characteristics of crude Jatropha A poor result was obtained with raw oil for a curcas oil (bio kerosene) normal wick lamp/lantern where wick is placed ver- Properties Values tically. Capillary action of the Jatropha oil through the wick is poor due to high viscosity of oil. Sp. gravity 0.915 Flash point 250°C New design of lantern Fire point 296°C A new design of lantern has been developed and Cloud point 11°C fabricated in which crude Jatropha oil can be burnt Pour point -6°C directly for several hours. The material of construc- Viscosity (at 35°C) 59.8 CentiStoke (0.598m2/sec) tion is galvanized tin. The oil tank is located below the line A-A. The tank capacity of the small tank is Calorific value (HHV) 40 MJ/Kg (approx) 50 cm3, which can sustain illumination overnight. Details of the design are shown in Figure 1. The data suggests that oil is not highly inflam- The newly designed lantern has been used for mable as its flash point is as high as 2500C, where- an illumination study along with a conventional as kerosene has a flash point of only 35°C. The lamp using kerosene. The results are presented in calorific value is found to be 40 MJ/ Kg (approxi- Table 2. mate) which is attractive for its use in heating, if its It is observed that it burns without any smoke high viscosity is taken care by modification of burn- and a given amount of Jatropha oil can sustain illu- ers or by reducing viscosity. The pour point and mination much longer than the same amount of cloud point suggest that oil will cease to flow at – kerosene and, hence, economical considerations 6°C and it becomes opaque at 11°C and hence, can can be justified. be transported above 11°C and is sufficiently below its flash point. Table 2: Comparative illumination study data for the conventional lantern using kerosene and biofuel lantern using 100% crude Jatropha oil Biofuel Kerosene lantern1 lantern2 Duration of illumination 3 times more — using same volume of fuel Luminosity or luminous flux 2.27 Lumen 2.89 Lumen Chromaticity coordinate [X] 0.535 0.546 Chromaticity coordinate [Y] 0.416 0.412 Colour temperature [Tc] 1900K 1820K Colour appearance Yellow Reddish yellow Substantial residue Not found Not found Soot formation No soot Soot present Reproducibility Repeated 3 times 1. Non-conventional lantern specially designed for burning high viscosity fuel 2. Conventional lantern, designed for low viscosity fuel Conclusion With crude Jatropha oil, the flame did not continue to burn for a longer time as its flow through the long wick is restricted by the high viscosity of the crude. Therefore, with some modification of the burner design as explained in this paper, 100% crude Jatropha oil (bio fuel) can be used for illumination purpose, and it can sustain illumination 3 times Figure 1: Burner design for biofuel lamp more than what is obtained from a normal kerosene Journal of Energy in Southern Africa • Vol 19 No 2 • May 2008 23
  • 3. lamp having same volume of oil with less or no smoke and soot formation. Acknowledgements The authors are grateful to the Department of Science & Technology, Government of West Bengal for their financial support under the R&D project titled: Production of liquid fuel from Jatropha seeds, its physical characterization and study of its viability as an eco friendly fossil fuel substitute for the rural sector. The authors are also thankful to Dr. S. Ghosh of the Chemical Technology Department, Calcutta University, as well as to Sri. S. Das, A. Mukherjee, and B. Ghosh of CRCT, Jadavpur University, for their technical help during the work. References www.jatrophaworld.org. www.jatrophasource.com www.indobiofuel.com N.R.Chakraborty and S C Sarkar Production of Bio kerosene from Jatropha Curcas- Proceedings of National Conference in Frontier in Chemical Engineering, IIT – Guahati: December-2007, India. Received 14 November 2007; revised 21 April 2008 24 Journal of Energy in Southern Africa • Vol 19 No 2 • May 2008