1. OPEN DIE FORGINGS & CUSTOMIZED SPECIALITY STEELS
FOR CRITICAL APPLICATIONS
2. ADVANTAGE – Integration
Faster On Time Deliveries
Competitive & Stable Prices
Zero Quality Issues
Single Location
Integrated Melting, Forging,
Heat Treatment & Machining
Operations
=
3. According to a recent
survey done by the
Forging Magazine of
USA*, major problems
identified by Leading
Forgemasters are related
to raw materials
ADVANTAGE – Raw Materials
*Source: http://forgingmagazine.com/feature/2013-business-outlook?page=4
4. EXPORTING WORLDWIDE
The world buys forgings from Europe and China.
80% of our Exports are to Europe & China!
Signifying Quality & Cost Effectiveness
Exporting to:
Australia | Belgium | Brazil | Canada | Chile | China | Finland | France |
Germany |Malaysia | Poland | South Africa | United Kingdom| USA
5. Snapshot - Smithy
• Plants
• Product Verticals
• Gross Investment
• Sales (F.Y. 2012-13)
• Covered Space
• Open Space
• Employees
• Kolkata International Airport
• All weather maritime port
• Countries Exported to
• Fortune 500 Customers
Two
Three
US$ 40 Mn+
US$ 55 Mn+
Above 275,000 Sq. ft. and expanding
Above a Million Sq. ft.
200+
15 miles
18 miles
14
Many
6. Corporate Structure
Forging and Engineering Products Integrated Melting, Forging, Heat
Treatment, Rough & Precision
Machining
Stocking and Domestic
Distributions
SMITHY
Pronunciation: /’smɪði
noun (plural smithies)
Denotes our activities: a blacksmith’s
workshop; a forge
Origin: Middle English, from Old Norse smithja
7. Production Process
Scrap Selection / Blending
100% Radio-Active control
Electric Arc Furnace with Eccentric
Bottom Tapping for Cleaner Steel
Ladle Refining for
Precise controls
Bottom Poured Ingots with Ingot Casting Car
for Ultra Clean Steel
Vacuum Degassing –
Under 1 torr
Process & Technology
Forging / Rolling
Heat Treatment Rough & Finish
Machining
Quality Assurance
Metallurgical, Chemical,
Mechanical & NDT Tests
Certifications Despatch
8. • Electric Arc Melting
– 25T / 12MVA, Hydraulically controlled EAF with
“Eccentric Bottom Tapping”
• Secondary Refining
– 25T / 6MVA, LRF
• Vacuum Degassing
– PLC Controlled automated VD system with Siemens
PLC: S-7-300 with Scada software
• Teeming Facilities
– 100% Bottom Pouring of Ingots using Ingot Casting Car
• Ingots from 0.5T/pc (1100 lbs) to 24T/pc (53000 lbs)
• Profiles – Round, Polygonal and Square
Production Facilities
Captive Steel Mill
10. PLC Controlled furnaces – calibrated as per API-6A
and BS 28M specifications
• Oil and Water quenching facilities
• Rapid Quenching with 15T/hr (33000
lbs/hr) capability
• 7000 mm (275”) long jobs
• Optimum Temperature control within ±
10°C
• Heat Treatment up to 15T/pc. (33000 lbs) x
7000mm (275”) long x up to 50T (110000 lbs)
batch capacity
• Q&T up to 15T/pc. (33000 lbs) x 6000mm
(235”) long x 30T (66000 lbs) batch capacity
Production Facilities
Heat Treatment Shop
11. Production Facilities
Machine Shop
• Over 100 Machine Tools
• Precision machined mechanical components, spares and
assemblies
• Shafts up to 600mm (24”) Ø x 6000mm (315”) long x 8T max.
(18000 lbs)
• Discs & Rings up to 1550mm (60”) Ø x 450mm (18”) Thk x 3.5T
max (7800 lbs)
• Up to 1350mm (55”) Round / Square with Band Saws from
300mm (12”) to 1350mm (55”)
• Conventional and CNC Turning
Machines
• Horizontal CNC Lathe with milling
• Heavy duty Long-Bed Lathes
• Vertical Turret Lathe
• Plano Miller
• Horizontal Borer
• Vertical Borer
• CNC Vertical Turnmill Center
• Milling Machine
• Planning Machine
• Radial Drill Machine
• Hobbing Machine
• Broaching Machine
• Cylindrical Grinding Machine
• Etc.
12. Metallurgy & QA
Description Make
Optical Emission Spectrometer Thermo Fisher Scientific, Switzerland
Gas Analyzer (H2,O2,N2) LECO, USA
C & S Analyzer LECO, USA
Mobile Spectrometer Oxford Instrument, Finland
Metallurgical Optical Microscope Olympus, Japan
Universal Testing Machine FIE
Jominy Hardenability Test Metatech, India
Impact Testing Machine FTM, India
Ultrasonic Flaw Detector KrautKramer, Germany
Hardness Measuring Instrument KrautKramer, Germany
Yoke Type Magnetic Particle Testing Equipment NDTA, India
Prod Type Magnetic Particle Testing Equipment NDTA, India
Micro-RSurvey Meter for Detection of Radio-
Active Contamination
Nucleonix Systems, India
Wet Analyzing Laboratory Various
BEST IN CLASS EQUIPMENTS FROM WORLD’S BEST SOURCES
13. Accreditations
and many more…
EMS
EMS OHSAS
STEEL FORGINGS
FOR MARINE
APPLICATIONS
WORKS APPROVAL
WELL KNOWN
FORGE
(APPROVED FOR
BOILERS &
PRESSURE VESSELS)
WELL KNOWN STEEL
MAKER
(APPROVED FOR
BOILERS &
PRESSURE VESSELS)
QMS
Central Boiler
Board,
Govt. of India
ArcVac ForgeCast Ltd.
Vikrant Forge Ltd.
ArcVac ForgeCast Ltd. & Vikrant Forge Ltd.
14. • Defense & Aerospace
• Heavy Engineering
• Material Handling
• Mechanical Power Transmission
(Gears and Gear Boxes)
• Mining Sector
• Oil and Gas Sector
• Ports and Yards
• Power Sector
• Ship Building
• Steel Plants
• Windmills
Industries Served
