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Cow To Carton
    By Vardhman Jain
Hurlstone Agricultural High
          School
Introduction
Everyday in the world, we use a milk product, mostly without even
realizing it. The mouth-watering caramel coated chocolate cake with
a thin layer of cream you had for lunch uses milk as one of the
ingredients. Cleopatra, the last Egyptian Queen even bathed in it.
But have you ever wondered where milk comes from? This
presentation explains how milk is produced in a fun and interactive
way.
Press Play to Start. Press the HOME button to go back to the next
slide during any slide.
Click On An Image Below
Breeds
Meet Daisy, the one of a kind Jersey cow. Most dairy cows are
milked twice or thrice a day. There are three main dairy cattle
breeds used in Australia:




    Jersey                 Illawarra                Friesian


                                       Daisy The Cow
More Breeds
Here are four more breeds that are used in the dairy industry.




     Aussie Red           Guernsey              Ayrshire




                         Brown Swiss
The Dairy
Here is where most of the action occurs.
  Cows are milked twice a day, once during the morning (6am) and once
  during the afternoon(5pm). Cows are brought in from one side and are
  stationed near suction cups.
  The operator pulls a lever which releases feed into the feed bin.
  While the cows are eating, the operator places a cup onto each of the four
  teats on the cow’s udder for milk extraction.
  When the cow is finished milking the operator removes the cups and
  sprays the udder with disinfectant
  The cows then go back into the paddock where they are given fresh grass
  to eat.
The Dairy
   On average, milking takes around 5 minutes per cow. Some
   dairies use a technique shown below to speed up the process


                                 Milking Station 2

Cows                Suction pipes hanging from Ceiling                          Release


                                 Milking Station 1

        The farmer lines up the cows that come from the arrow into MS 1
        and attaches the suction pipes. While they are being milked, he lines
        up more cows into MS 2. When the cows in MS 1 are finished being
        milked, he releases the cows and put those suction cups on MS 2
        cows and repeats the cycle till all cows are milked.
Storage of Milk
 Before the milk is sold to a milk company, it has to kept as close
 to 4 Degrees Celsius as possible. To achieve this, milk is kept in a
 silo or a vat for a maximum of 48 hours to ensure freshness.
 During this time, a truck from the milk company comes to
 collect the milk.


The vat, it is cleaned and
disinfected each time the
milk is picked up by the
tanker driver .




                               ABOVE: One means of milk storage, a vat!
The Hurlstone Dairy
Below is a photo from the Hurlstone Dairy - where the magic
begins.
Transportation
A truck comes from a milk company every 24-48 hours. The
driver always tests a sample of the milk for three main criteria –

 Temperature - How close is to 4 Degrees Celsius?
 Smell - Does it smell sweet or sour?
 Colour - How white it is?

     If the milk is approved, it is pumped into the truck and taken to the
     production plant. These trucks are highly insulated to maintain the
   temperature of the milk. There, all the milk from the different farms is
  pumped into the factory. In the factory, it is kept in vats and refrigerated
                             before it is processed.
Processing
After transportation, the milk is -
  Tested Again - Back on the farm, the driver took a sample. When the driver
arrived at the factory, another sample was taken. These samples can be used to
check the quality of insulation of a truck by comparing the two. The farm sample
is checked again in a lab to ensure the milk is suitable for processing.
  Pasteurized - This technique kills harmful bacteria by heating milk to a
temperature between 63 to 72 Degrees Celsius and cooling it immediately. This
method was invented French chemist, Louis Pasteur.
  Homogenized - Milk is a mixture of fat and water. When left to stand, it will
form a creamy layer. Homogenization is the process of breaking up the fat
globules so It is evenly distributed and doesn’t form a creamy layer. Centrifuge
can be used as a method and another method is forcing the milk through a sieve
Processing




Homogenization       Pasteurization
Processing - Watch It
Click the milk bottle to watch a video on milk processing once it
enters the factory. Please note this video was made in the 1990s
and some changes in technology may have occurred. Press Play
if you would like to skip this video.
Further Processing
Here the milk can be cultured to form yoghurt or flavoured milk.
Culturing yoghurt is a technique in which a small amount of
yoghurt in milk to turn the milk into yoghurt.

This is also the time where the shelf life is increased by heating
the milk to a higher temperature. This process is called ultra high
temperature (UHT) treatment. Milk bottles or cartons that have
UHT written on them use this technique.




                        ABOVE: UHT Treatment
Packaging
The milk is ready to be filled into bottles and delivered
to shops where we customers can buy them.
   From Cow to Carton is a long journey. Hundreds of
      farmers dedicate their farm only to serve the
       community. Imagine a world without milk.
         No ice-cream. No chocolate. No cakes.




          Packaging milk at 1-2°C   Selling milk at stores.
Fun Facts
Below are some facts that will amaze you about the dairy industry

  An average cow can produce between 4,000 to 10,000 litres of
  milk each year depending on the breed.
  An average Australian drinks 106.1 litres of milk each year.
  This means, one cow can provide enough milk for roughly 66
  people each year.
  Studies show that milk can prevent many forms of heart
  problems as well as reduce chances of cancer.
  In South Australia, milk products outsell carbonated drinks like
  coke.
How is it Made?
Click the milk product you prefer and see “How Is It Made”. Press Play if you
would like to skip the videos.
Mozzarella Cheese
                    Click To Go Back To
                    How Is It Made
Yoghurt
          Click To Go Back To
          How Is It Made
The Last Slide?
This is the last slide. However, on
your right are fun challenges you can
                                        Game
do to test yourself. Press RESTART if
you want to start this slideshow
again.
                                         Quiz

Thank you for watching this
slideshow.
                                        Restart
Game
Welcome to “Cow to Cartons”. Remember Daisy? This time, she
is running a campaign to ensure that milk is delivered to the
factory in the finest condition from the farm. But on her way to
the factory, it started raining and the map got blurred. Help
Daisy to get to the milk production plant to save the future of
milk.

How to Play: Stick to the black path (road) and avoid being
distracted by the fresh juicy green grass or it will be too late. Use
your mouse’s cursor to move.
Please note the game is not interactive in pdf format
Please note the game unfortunately is not interactive in pdf format

                                                      Milk Production
                                                           Plant




Daisy’s Farm
You Win
As a winner of this challenge, you have earned AU$100. Click the
button below to redeem your prize.




                      Click to get your AU$100
AU$100




 Click to Back
You Lose
It isn’t over yet, try again. There is a prize if you accomplish the
challenge.
Quiz
Remember all the facts that you learnt today. Now is the time to
test that IQ of yours. Press Go to start.

There is no turning back. The Home and Next Buttons are
disabled, you need to complete the quiz. There are 5 questions,
all multiple-choice.




                               Go
Question 1
What temperature is milk kept at to stop and control the spread
of bacterium?



          4 Degrees Celsius       50 Degrees Fahrenheit




          3 Degrees Celsius       4 Degrees Fahrenheit
Question 2
What is the process that kills bacteria when in a production
plant?


                                      Bacteria-killing
          Homogenization
                                        Technique




           Pasteurization              Boil and Cool
Question 3
Which of these breeds is not a dairy cattle?




               Jersey                      Angus




             Aussie Red                   Friesian
Question 4
What is the name of the product that is obtained from the
removal of milk proteins?



             Chocolate                Apple Juice




             Permeates                    Cola
Question 5
Homogenization uses what technique?




           Centrifuging               Distillation




           Centrafuging                Globule
Congratulations
Congratulations, you passed. It wasn’t scary was it now.




                               Back
Try Again
It appears that your answer is incorrect. Please do that question
again.




                           Go Back
Acknowledgements

• Milk Processing Information - www.pauls.com.au
• Milk Processing images - www.emt-india_net
• Design Ideas and great support- My family
• Teacher - Mr. McAlpin
PLATINUM   GOLD   SILVER




                  BRONZE                   MEDIA SPONSOR
                           Gerringong
                           & Albion Park
                           Vet Clinic
This is
       a
Vardhman Jain
  production
    for the
     2009

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From Cow to Carton

  • 1. Cow To Carton By Vardhman Jain Hurlstone Agricultural High School
  • 2. Introduction Everyday in the world, we use a milk product, mostly without even realizing it. The mouth-watering caramel coated chocolate cake with a thin layer of cream you had for lunch uses milk as one of the ingredients. Cleopatra, the last Egyptian Queen even bathed in it. But have you ever wondered where milk comes from? This presentation explains how milk is produced in a fun and interactive way. Press Play to Start. Press the HOME button to go back to the next slide during any slide.
  • 3. Click On An Image Below
  • 4. Breeds Meet Daisy, the one of a kind Jersey cow. Most dairy cows are milked twice or thrice a day. There are three main dairy cattle breeds used in Australia: Jersey Illawarra Friesian Daisy The Cow
  • 5. More Breeds Here are four more breeds that are used in the dairy industry. Aussie Red Guernsey Ayrshire Brown Swiss
  • 6. The Dairy Here is where most of the action occurs. Cows are milked twice a day, once during the morning (6am) and once during the afternoon(5pm). Cows are brought in from one side and are stationed near suction cups. The operator pulls a lever which releases feed into the feed bin. While the cows are eating, the operator places a cup onto each of the four teats on the cow’s udder for milk extraction. When the cow is finished milking the operator removes the cups and sprays the udder with disinfectant The cows then go back into the paddock where they are given fresh grass to eat.
  • 7. The Dairy On average, milking takes around 5 minutes per cow. Some dairies use a technique shown below to speed up the process Milking Station 2 Cows Suction pipes hanging from Ceiling Release Milking Station 1 The farmer lines up the cows that come from the arrow into MS 1 and attaches the suction pipes. While they are being milked, he lines up more cows into MS 2. When the cows in MS 1 are finished being milked, he releases the cows and put those suction cups on MS 2 cows and repeats the cycle till all cows are milked.
  • 8. Storage of Milk Before the milk is sold to a milk company, it has to kept as close to 4 Degrees Celsius as possible. To achieve this, milk is kept in a silo or a vat for a maximum of 48 hours to ensure freshness. During this time, a truck from the milk company comes to collect the milk. The vat, it is cleaned and disinfected each time the milk is picked up by the tanker driver . ABOVE: One means of milk storage, a vat!
  • 9. The Hurlstone Dairy Below is a photo from the Hurlstone Dairy - where the magic begins.
  • 10. Transportation A truck comes from a milk company every 24-48 hours. The driver always tests a sample of the milk for three main criteria – Temperature - How close is to 4 Degrees Celsius? Smell - Does it smell sweet or sour? Colour - How white it is? If the milk is approved, it is pumped into the truck and taken to the production plant. These trucks are highly insulated to maintain the temperature of the milk. There, all the milk from the different farms is pumped into the factory. In the factory, it is kept in vats and refrigerated before it is processed.
  • 11. Processing After transportation, the milk is - Tested Again - Back on the farm, the driver took a sample. When the driver arrived at the factory, another sample was taken. These samples can be used to check the quality of insulation of a truck by comparing the two. The farm sample is checked again in a lab to ensure the milk is suitable for processing. Pasteurized - This technique kills harmful bacteria by heating milk to a temperature between 63 to 72 Degrees Celsius and cooling it immediately. This method was invented French chemist, Louis Pasteur. Homogenized - Milk is a mixture of fat and water. When left to stand, it will form a creamy layer. Homogenization is the process of breaking up the fat globules so It is evenly distributed and doesn’t form a creamy layer. Centrifuge can be used as a method and another method is forcing the milk through a sieve
  • 12. Processing Homogenization Pasteurization
  • 13. Processing - Watch It Click the milk bottle to watch a video on milk processing once it enters the factory. Please note this video was made in the 1990s and some changes in technology may have occurred. Press Play if you would like to skip this video.
  • 14. Further Processing Here the milk can be cultured to form yoghurt or flavoured milk. Culturing yoghurt is a technique in which a small amount of yoghurt in milk to turn the milk into yoghurt. This is also the time where the shelf life is increased by heating the milk to a higher temperature. This process is called ultra high temperature (UHT) treatment. Milk bottles or cartons that have UHT written on them use this technique. ABOVE: UHT Treatment
  • 15. Packaging The milk is ready to be filled into bottles and delivered to shops where we customers can buy them. From Cow to Carton is a long journey. Hundreds of farmers dedicate their farm only to serve the community. Imagine a world without milk. No ice-cream. No chocolate. No cakes. Packaging milk at 1-2°C Selling milk at stores.
  • 16. Fun Facts Below are some facts that will amaze you about the dairy industry An average cow can produce between 4,000 to 10,000 litres of milk each year depending on the breed. An average Australian drinks 106.1 litres of milk each year. This means, one cow can provide enough milk for roughly 66 people each year. Studies show that milk can prevent many forms of heart problems as well as reduce chances of cancer. In South Australia, milk products outsell carbonated drinks like coke.
  • 17. How is it Made? Click the milk product you prefer and see “How Is It Made”. Press Play if you would like to skip the videos.
  • 18. Mozzarella Cheese Click To Go Back To How Is It Made
  • 19. Yoghurt Click To Go Back To How Is It Made
  • 20. The Last Slide? This is the last slide. However, on your right are fun challenges you can Game do to test yourself. Press RESTART if you want to start this slideshow again. Quiz Thank you for watching this slideshow. Restart
  • 21. Game Welcome to “Cow to Cartons”. Remember Daisy? This time, she is running a campaign to ensure that milk is delivered to the factory in the finest condition from the farm. But on her way to the factory, it started raining and the map got blurred. Help Daisy to get to the milk production plant to save the future of milk. How to Play: Stick to the black path (road) and avoid being distracted by the fresh juicy green grass or it will be too late. Use your mouse’s cursor to move. Please note the game is not interactive in pdf format
  • 22. Please note the game unfortunately is not interactive in pdf format Milk Production Plant Daisy’s Farm
  • 23. You Win As a winner of this challenge, you have earned AU$100. Click the button below to redeem your prize. Click to get your AU$100
  • 25. You Lose It isn’t over yet, try again. There is a prize if you accomplish the challenge.
  • 26. Quiz Remember all the facts that you learnt today. Now is the time to test that IQ of yours. Press Go to start. There is no turning back. The Home and Next Buttons are disabled, you need to complete the quiz. There are 5 questions, all multiple-choice. Go
  • 27. Question 1 What temperature is milk kept at to stop and control the spread of bacterium? 4 Degrees Celsius 50 Degrees Fahrenheit 3 Degrees Celsius 4 Degrees Fahrenheit
  • 28. Question 2 What is the process that kills bacteria when in a production plant? Bacteria-killing Homogenization Technique Pasteurization Boil and Cool
  • 29. Question 3 Which of these breeds is not a dairy cattle? Jersey Angus Aussie Red Friesian
  • 30. Question 4 What is the name of the product that is obtained from the removal of milk proteins? Chocolate Apple Juice Permeates Cola
  • 31. Question 5 Homogenization uses what technique? Centrifuging Distillation Centrafuging Globule
  • 32. Congratulations Congratulations, you passed. It wasn’t scary was it now. Back
  • 33. Try Again It appears that your answer is incorrect. Please do that question again. Go Back
  • 34. Acknowledgements • Milk Processing Information - www.pauls.com.au • Milk Processing images - www.emt-india_net • Design Ideas and great support- My family • Teacher - Mr. McAlpin
  • 35. PLATINUM GOLD SILVER BRONZE MEDIA SPONSOR Gerringong & Albion Park Vet Clinic
  • 36. This is a Vardhman Jain production for the 2009