This document outlines a presentation on building a global Training Within Industry (TWI) implementation with strong local ownership. The presentation covers developing a global project plan from idea to rollout, establishing a global training organization, and ensuring global standards have local ownership. The agenda includes discussing the overall approach, pilot project, selection and development of trainers, and a process for local improvements to influence global standards through validation and knowledge sharing across sites.
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Help build global TWI with local ownership
1. Help me,
help you!*
*from ”Jerry Maguire” – the locker room scene
Twitter
#TWIsummit
@BtP_TWI
2. TWI on a Global Scale
It’s time to roll
up your sleeves!
3. Overall learning objectives
• How to build a global TWI implementation
project plan, with strong local ownership.
• How to develop a global training organization
• How to ensure local ownership of your global
standards
4. Agenda
• From idea to global roll-out
• Developing a global training organization
• Global standards with local ownership
• Q&A
6. From idea to global roll-out
- The burning platform
First Scenario
A. Need to ramp up new production sites
B. No process, concept or organization to transfer knowledge and
John Vellema
skills to new locations
Founder of Business Through People
7. From idea to global roll-out
- The burning platform
Second Scenario
A. Our diffrent production site has big variation
B. No process, concept or organization to develop, sustain and
improve our global standards, with local ownership
8. From idea to global roll-out
- The burning platform
In a way that is effective
and does not compromise
with safety and quality
9. From idea to global roll-out
- Overall Approach
Gap
Competencies
Organizational
Objective
10. From idea to global roll-out
-The over-all project plan
Set Up
Run
Pilot
Project
Roll Out
11. From idea to global roll-out
-The Pilot Project
Global Prepartion Local Anchoring
Preparation
Local trainer
Train new standard
Process confirmation
Preparation
Global Trainer team
Develop training
& Work Standard
12. From idea to global roll-out
- Same global organization
Training Coordinator
Global Job Trainer
Training Coordinator
Global Job Trainer
LEAN HR Consultant
Training Coordinator
Global Job Trainer
13. From idea to global roll-out
-Global workshops and local homework
welcome
bienvenidos
14. From idea to global roll-out
-Development of training and work standards
Global knowledge sharing process, when developing the Job
breakdowns.
Example:
We need to mount all 4 bolts when mounting the mould? We
can NOT only mount 2…
Our bolts will break! They are made of bad
quality!
How much should we tighten the bolts,
when mounting the mould?
Tacit Know-How – Pure Gold!
15. Roll Out
Roll Out
From idea to global roll-out
-The over-all project plan
Set Up
Run
Pilot
Project
Roll Out
16. From idea to global roll-out
- Learnings
• Preparation is the key
• Huge motivation for developing the best training and
work standards
• A lot of cleaning up from a historical perspective
• Uncertainty will be minimized when doing the
workshops
• From global work to local anchoring
18. Developing a global training organization
- The Job Training Organization
Training Coordinator Technical Writer
Global Job Trainer Local Job Trainer
Work Force
19. Developing a global training organization
- From Selection to Evaluation
Selection
process
Development Evaluation
{Process supported by LEAN HR Consultants}
20. Selection process
Developing a global training organization
- How to spot the trainer talent
PERSONAL CHARACTERISTICS LEARNABLE SKILLS
Source: Toyota talent
21. - How to spot the trainer talent
PERSONAL CHARACTERISTICS
• Willingness to learn
• Adaptability and flexibility
• Caring and concern for others
• Patience
• Persistence
• Taking responsibility
• Confidence
• Questioning nature
Source: Toyota talent
There, there
Buddy.
Selection process
Developing a global training organization
22. - How to spot the trainer talent
LEARNABLE SKILLS
• Observation and analysis ability
• Communication skills
• Attention to detail
• Job knowledge
• Respect of fellow employees
Source: Toyota talent
This is how you
use a wrench
Selection process
Developing a global training organization
23. Selection process
Developing a global training organization
- How to spot the trainer talent
Interview
Focus on behaviors/skills/attitudes
Practical exercise I
Focus on observing/analytical skills/communication
Practical exercise II
Focus on instruction skills; confidentiality in trainer role, adjustment of trainer style
with the “trainee”, etc.
Source: Toyota talent
24. - Carreer Path and the Supporting Compentencies
English
Culture Understanding
Job Instruction
Job Relation
Work Standards
Personal
Characteristics
Learnable
Skills
Local Job Trainer
LEAN HR Consultants
Training Coordinator
Train the trainer within the above mentioned courses
Skilled Worker
Personal
Characteristics
Learnable
Skills
Job Instruction
Job Relation
Work Standards
Personal
Characteristics
Learnable
Skills
Global Job Trainer
Process confirmation
English
Job Instruction
Job Relation
Work Standards
Culture Understanding
Personal
Characteristics
Learnable
Skills
Development
Developing a global training organization
25. Development
Developing a global training organization
- Job Relations and Job Instruction as Core Concpets
Appreciative feedback
TWI
Job Instruction
TWI
Job Relations Coaching
eLearning
Classroom training
...
Cultural understanding
...
Coaching
26. Developing a global training organization
- Culture understanding & English skills
Above
Below
Development
27. Evaluation
Developing a global training organization
- Evaluation process
This is how you
use a wrench
This is how you
use a wrench
1. Practice 2. Graduation
This is how you
use a wrench This is how you
use a wrench
3. Training work force 4. Quarterly evalution
28. Developing a global training organization
- Learnings
• A good and systematic selection process will ensure the right
foundation
• Job Instruction provides trainers with a solid method – the
backbone of the trainers toolbox
• Trainers highly motivated to learn about themselves and others –
and reflect on their own role as a trainer
• Good investment with TWI train-the-trainer modules certifications
(creating a standard for the LEAN HR consultants)
• Global Job Trainer is a complex role and therefore needs support
for longer periodes than the local trainer
• Technical writer – essential support function
30. Global standards with local ownership
- Local CI Process
Training flow
Improvement flow
31. Global standards with local ownership
- From local improvement to global anchored
Validated
improvement
within
- Safety
- Quality
- Cost
- Delivery
- People
Global Trainer
32. Global standards with local ownership
- From local improvement to global anchored
• Weekly video conference
• Minimum two Face-to-Face per year
Process and organization maturity
Choosing global and local trainers and team
Important to hold the momentum when the global team is not together on the global workshop via LiveMeeting.
A good end of a workshop is that the global team presents the weeks results to the local leaders, via a LiveMeeting – this is ensuring local commitment
- Final scoping with mgmt
Information to workforce
Application period
Interviews/exercises
Selection decision with mgmt
Feedback to applicants
JI 10 hour class
Practise JI method and job breakdowns
- JR 10 hour class
Evaluation on JI before training workforce
Quaterly evaluation on JI
and trainer skills
Interview
- Situational questions about job training (adjusted to candidate’s experience); eg.
What has been the most difficult training situation that you have had to deal with ….how did you handle it?
Practical exercise I
Analyzing and presenting text (procedure).
Arrange text in proper/logical order - and present/introduce to “trainee”
Practical exercise II
Building small LEGO model – instruct relatively simple job without seeing what the trainee is building
- Final scoping with mgmt
Information to workforce
Application period
Interviews/exercises
Selection decision with mgmt
Feedback to applicants
JI 10 hour class
Practise JI method and job breakdowns
- JR 10 hour class
Evaluation on JI before training workforce
Quaterly evaluation on JI
and trainer skills
- Driving local knowledge network
- Participate in global knowledge network
*only validated procedures should be implemented on a global scale