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International INTERNATIONAL Journal of Mechanical JOURNAL Engineering OF and MECHANICAL Technology (IJMET), ISSN ENGINEERING 
0976 – 6340(Print), 
ISSN 0976 – 6359(Online), Volume 5, Issue 7, July (2014), pp. 134-143 © IAEME 
AND TECHNOLOGY (IJMET) 
ISSN 0976 – 6340 (Print) 
ISSN 0976 – 6359 (Online) 
Volume 5, Issue 7, July (2014), pp. 134-143 
© IAEME: www.iaeme.com/IJMET.asp 
Journal Impact Factor (2014): 7.5377 (Calculated by GISI) 
www.jifactor.com 
134 
 
IJMET 
© I A E M E 
INVESTIGATION AND OPTIMIZATION OF TURNING PROCESS 
PARAMETER IN WET AND MQL SYSTEM ON EN31 
S. S. Acharya1, R. L. Karwande2 
1(M.E.Student, Dept. of Mechanical, M.S.S.C.E.T., Jalna, Maharashtra, India) 
2(Associate Proffesor, Department of Mechanical, M.S.S.C.E.T., Jalna, Maharashtra, India) 
ABSTRACT 
The big challenge of the mass production firms is concentrated for achieving high quality 
products with good dimensionability with high productivity, less wear on the cutting insert, less use 
of cutting fluid, within less time. This paper present dissertation work of an investigation of turning 
process parameters on hard EN 31 material, for optimization of surface roughness, material removal 
rate, machining time in wet and minimum quantity lubrication system. The experiment is carried out 
by considering four controllable input variables namely cutting speed, feed rate, depth of cut and 
insert nose radius in the presence of wet  MQL system. This experiment also present the relation 
between chip formations and controllable variables along with chip thickness, chip colors  chip 
velocity from which its effect on insert wear, quality of product can be easily found out, because of 
chip morphology gives indirectly the effect of it on the insert wear. In this dissertation work 
minimum quantity lubrication system is used for reducing the cutting zone temperature properly and 
very fastly. Finally comparison is carried out between wet and minimum quantity lubrication system 
from which one can easily identify which system is better for higher productivity along with high 
surface finish. This work also present the productivity (MRR) concept in production. The design of 
experiment and optimization of surface roughness, material removal rate, machining time is carried 
out by using response surface methodology (RSM). Central composite design method is used (CCD) 
for the total experimental design work and its analysis and also for optimization of turning process 
parameter by which wastage of the machining time, power can be avoided. 
Keywords: CCD, Mass Production, Minimum Quantity Lubrication, MRR, RSM.
International Journal of Mechanical Engineering and Technology (IJMET), ISSN 0976 – 6340(Print), 
ISSN 0976 – 6359(Online), Volume 5, Issue 7, July (2014), pp. 134-143 © IAEME 
135 
1. INTRODUCTION 
 
In India machine tool industry made very great progress, but there main drawback is that they 
not running the machine tools at their optimum operating conditions so that there is loss of man 
power, material, time, quality along with productivity also. It has long been recognized that 
conditions during cutting such as feed rate, depth of cut, cutting speed, nose radius should be 
selected to optimize the economics of machining operations. In machine tool field turning hardened 
steel is valuable process. Cutting hardened steel is an interesting topic of today’s industrial 
production and scientific research. Turning process for hard steel is preferable thing compared to 
grinding process  now days this process is alternative to many finishing processes such as grinding. 
A major factor leading to the use of hard turning in place of grinding has been the development of 
cubic boron nitride (CBN) cutting tool insert, which enable machining of high-strength materials 
with a geometrically defined cutting edge. The main advantage of precision hard turning over 
grinding include lower production costs, higher productivity, greater flexibility, elimination of 
grinding fluids, and enhanced work piece quality. 
In turning process, single-point cutting tool that is nothing but insert can complete the entire 
machining process in a single fixture, thereby reduced setup times as well as lower costs. Also there 
is many optionable things to improve the turning process rather than grinding process. In recent there 
is big problem for all industrialist for achieving high quality products with more productivity within 
less machining time which affects on surface roughness during turning of hardened steel. Even rough 
surfaces wear more quickly  have high friction coefficient than smooth surfaces. As the surface 
roughness increases then customer demand  quality of product goes on decreasing. So that there 
should be bridge between quality and productivity. In short there should be such optimum condition 
on which tool wear rate is minimum, maximum productivity with maximum quality within less time. 
Generally hard turning requires large quantities of coolants and lubricants. The cost associated with 
storage and disposal of coolants and lubricants increases the total cost of production considerably. 
Conventional cutting fluid application fails to penetrate the chip-tool interface and thus cannot 
remove heat effectively due to which there is loss of surface finish and also loss of tool life. To 
overcome this problem there are some solutions. Some of these alternatives are dry machining and 
machining with minimal fluid application. Dry machining is now of great interest and actually, they 
meet with success in the field of environmentally friendly manufacturing. However, they are 
sometimes less effective when higher machining efficiently, better surface finish quality and serve 
cutting conditions are required. Minimal fluid application refers to the use of cutting fluids of only a 
minute amount typically of flow rate of 50 to 500 ml/hour. The concept of minimal fluid application 
sometimes referred to as near dry lubrication or micro lubrication. 
So, to reduce the surface roughness, machining time, and to increase the MRR in finished 
hard turning process I used minimum quantity lubrication system which also affect on chip handling 
process and tool wear. 
2. LITERATURE REVIEW 
D.V. Lohar have evaluated the performance of MQL system during turning on hard AISI 
4340 material by using Taguchi method. They have used the feed rate, cutting speed, depth of cut as 
process parameter for analysis of cutting forces, surface roughness, cutting temperature  tool wear. 
They have found that cutting force  temperature is less in MQL system Compared to the dry  wet 
lubrication system. The surface finish is also high in case of MQL system. [1] 
Y.B. Kumbhar investigated tool life and surface roughness optimization of PVD TiAlN/TiN 
coated carbide inserts in semi hard turning of hardened EN31 alloy steel under dry cutting conditions
International Journal of Mechanical Engineering and Technology (IJMET), ISSN 0976 – 6340(Print), 
ISSN 0976 – 6359(Online), Volume 5, Issue 7, July (2014), pp. 134-143 © IAEME 
using Taguchi method. They have concluded that the feed rate was the most influential factor on the 
surface roughness and tool life. [2] 
136 
 
Ravinder Tonk, have investigated the effects of the parametric variations in turning process 
of En31 alloy steel. Taguchi's robust design methodology has been used for statistical planning of the 
experiments. Experiments were conducted on conventional lathe machine in a completely random 
manner to minimize the effect of noise factors present while turning EN31 under different 
experimental conditions. The analysis of results shows that input parameter setting of cutting tool as 
carbide, cutting condition as dry, spindle speed at 230 rpm, feed at 0.25mm/rev and depth of cut at 
0.3 mm has given the optimum results for the thrust force and input parameter setting of cutting tool 
as HSS, cutting fluid as soluble oil, spindle speed at 230 rpm, feed at 0.25 mm/rev and depth of cut at 
0.3 mm have been given the optimum results for the feed force when EN31 was turned on lathe. [3] 
M. A. H. Mithu et al have evaluated the effect of minimum quantity lubrication on turning AISI 9310 
alloy steel using vegetable oil based cutting fluid. They have found that chip-tool interface 
temperature as well as tool wear gets reduced. [4] 
Nikhil Ranjan Dhar evaluated the performance of MQL system on tool wear, surface 
roughness and dimensional deviation in turning AISI-4340 steel by using cutting speed, feed rate, 
depth of cut as controllable variables. They improved the tool life in MQL system.[5] 
C. R. Barik studied the parametric effect  optimization of surface roughness of EN 31 
material in dry turning. They concluded that feed rate has more effect on surface roughness. [6] 
L. B. Abhang investigated the effect of MQL during turning of EN 31 alloy steel for analysis of 
cutting temperature, cutting force, surface roughness. They found that quality of product as well as 
tool life get improved.[7] 
C. Ramudu have analyzed and optimized the turning process parameters using design of 
experiments  response surface methodology on EN 24 steel. [8] 
L. B. Abhang have created model and analyzed it for surface roughness in machining EN 31 
steel using response surface methodology. They have found that surface roughness increases with 
increase in feed rate and decreases with increase in cutting velocity. [9] 
A. Del Prete studied  optimized the turning process parameter by using the genetic 
algorithm  simulated annealing on super-nickel alloy for maximizing the MRR  analysis of thrust 
force.[10] 
Ashish Bhateja conducted there project work for Optimization of Different Performance 
Parameters i.e. Surface Roughness, Tool Wear Rate  Material Removal Rate with the Selection of 
Various Process Parameters Such as Speed Rate, Feed Rate, Specimen Wear , Depth Of Cut in CNC 
Turning of EN24 Alloy Steel.[11] 
R. Venkata Rao have optimized the multipass turning process parameter for surface 
roughness by using Teaching–learning based optimization algorithm. [12] 
Miroslav Neslusan et al have evaluated analysis of chip formation during hard turning 
through acoustic emission. The results show that AE signals and accelerometers can be used to 
monitor the dynamic character of plastic deformation in the cutting zone in hard turning. [13] 
2.1 Literature Outcome 
From the literature review, it is observed that less research work has been seen for En31 
Alloy Steel in CNC turning by the use of MQL system. Also very less work has been reported for 
optimization of surface roughness, material removal rate  machining time on En 31 material. Also 
optimization of turning process parameter in MQL system  comparison it with wet turning is to be 
reported to much less. Chip chart is also new concept that has reported for EN 31 material in MQL 
system and wet system is too much less from which one can easily predict tool life, surface finish. 
Again no one can do an experiment by varying all controllable parameter in single experiment. I
International Journal of Mechanical Engineering and Technology (IJMET), ISSN 0976 – 6340(Print), 
ISSN 0976 – 6359(Online), Volume 5, Issue 7, July (2014), pp. 134-143 © IAEME 
conduct experiments by varying each variable that is cutting speed, feed rate, depth of cut  insert 
nose radius along with lubrication environment in each and every experiment. 
137 
3. EXPERIMENTAL CONDITION 
3.1 Work Piece 
 
The work piece material is EN-31 steel in the form of round bars of 45 mm diameter and 
length of 70 mm axial cutting length. The composition of material is 0.9-1.2% C, 0.10-0.35% Si, o.3- 
0.75% Mn, 1-1.6% Cr, 0.025% Co, 0.05% S and 0.05% P. Application of this material with its 
properties are used to make axels, gears, camshafts, driving pinion and link components for 
transportation and energy products as well as many applications in general mechanical engineering. 
The work piece of EN-31 was firstly hardened followed by oil quenching at a temperature of 850°C 
to achieve a hardness of 60 HRC throughout. A rough turning pass was conducted initially to 
eliminate the run out of the work piece, after that diameter obtained for experimentation is 
approximately 25 mm. 
3.2 Cutting Tool 
CBN insert CNMG 120408, CNMG 120404, CNMG 120401.2 is selected along with tool 
holder PCLNL 2525R12 
3.3 MQL Setup 
Blasocut oil is supplied as jet of cutting fluid with compressed air at 5 bar pressure. The 
supply is directed at tool-work piece contact zone using nozzle. For proper combination of lubricant 
and compressed air mixing chamber is used. 
3.4 Process Variables 
Cutting speed, feed rate, depth of cut, wet  MQL system, Insert nose radius. All this 
parameter are used at there lowest and highest level by considering machine specification. 
LEVEL 
CUTTING SPEED 
(m/min) 
FEED RATE 
(mm/rev) 
DEPTH OF 
CUT(mm) 
NOSE 
RADIOS(mm) 
LOW 100 0.1 0.1 0.4 
MEDIUM 190 0.25 0.5 0.8 
HIGH 280 0.4 1.0 1.2
International Journal of Mechanical Engineering and Technology (IJMET), ISSN 0976 – 6340(Print), 
ISSN 0976 – 6359(Online), Volume 5, Issue 7, July (2014), pp. 134-143 © IAEME 
138 
3.5 Response Variables 
 
Material removal rate, surface roughness, chip morphology. 
3.6 Research Methodology 
In that dissertation work to carry out design  experiment analysis I used, RSM (Response 
surface methodology) (ccd-method) in Minitab16. 
4. ANALYSIS OF SURFACE ROUGHNESS 
Surface finish is an another valuable index of machinability as the performance and service 
life of the machined component are often affected not only by its surface finish but also on presence 
of surface or subsurface micro cracks. The surface roughness in wet lubrication and minimum 
quantity lubrication system is analyzed and measured by using Taylor Hobson Make, Surface finish 
tester which having least count 0.01, stroke length 0.25mm, 0.8mm, 2.5mm and 9.99μm as range. 
The surface roughness was taken perpendicular to the turning direction. In this work an average 
surface roughness (Ra) values were measured by taking average of the three readings. The following 
table shows the readings of surface roughness obtained in wet and MQL system at different level of 
feed rate, cutting speed, depth of cut and inserts nose radios. 
RUN 
ORD. 
N.R. C.S F.R D.O.C. S.R.(1)(WET) S.R.(2)(MQL) 
1 0.4 190 0.00227 0.55 0.93 0.89 
2 0.8 38.6386 0.25 0.55 7.7 7.3 
3 0.8 190 0.25 1.30681 3.5 3.4 
4 1.2 280 0.4 1 1.78 1.68 
5 0.4 280 0.1 1 0.82 0.78 
6 1.2 100 0.4 0.1 0.68 0.58 
7 0.8 190 0.25 0.55 1.38 1.36 
8 0.8 190 0.25 0.20681 2.32 2.02 
9 0.8 190 0.25 0.55 1.6 1.4 
10 0.8 190 0.25 0.55 1.6 1.4 
11 0.4 190 0.50227 0.55 3.14 3.1 
12 0.8 190 0.25 0.55 1.34 1.2 
13 0.4 100 0.1 0.1 1.2 1.08 
14 1.2 280 0.4 0.1 0.76 0.68 
15 1.2 100 0.4 1 1.34 1.3 
16 0.4 100 0.1 1 3.46 3.35 
17 0.4 280 0.1 0.1 1.32 1.2 
18 0.8 341.361 0.25 0.55 5.7 5.6 
19 0.8 190 0.25 0.55 1.48 1.32 
20 0.8 190 0.25 0.55 1.48 1.32
International Journal of Mechanical Engineering and Technology (IJMET), ISSN 0976 – 6340(Print), 
ISSN 0976 – 6359(Online), Volume 5, Issue 7, July (2014), pp. 134-143 © IAEME 
139 
4.1 Response Optimizer 
 
For optimizing the surface roughness response optimizer is used in response surface design. 
The obtained results are as follows. 
Predicted Responses Experimental Responses 
S.R.(2)= 0.5726 S.R.(2)= 0.58 
From this analysis it is clear that model no. 6 is better for surface finish which having cutting 
speed 100 m/min, feed rate 0.4, depth of cut 0.1 and nose radios is 1.2. 
EX. 
No. 
N.R 
. 
C.S F.R D.O.C. WET LUBRICATION SYSTEM MQL 
SHAPE THICK. COLOR SHAPE THICK. COLOR 
1 0.4 190 0.0022 0.55 RIBON O.15 Faint Gray 
THIN  
STRAIGHT 
0.13 Faint Golden 
2 0.4 280 0.1 1 TUBULOR 0.7 Silver 
SHORT 
TUBULOR 
0.6 
Golden  
silver 
3 0.4 190 0.502 0.55 RIBON 0.6 Dark Gray HELICAL 0.58 Faint Gray 
4 0.4 100 0.1 0.1 HELICAL 0.21 Faint silver HELICAL 0.19 Golden 
5 0.4 100 0.1 1 RIBON 0.63 Dark Gray HELICAL 0.6 Gray 
6 0.4 280 0.1 0.1 HELICAL 0.11 Faint Gray HALF TURN 0.09 Silver 
7 0.8 38.6 0.25 0.55 THICK HELICAL 0.99 Burnt Blue HELICAL 0.95 Blue 
8 0.8 190 0.25 1.31 SPIRAL 0.91 Gray SPIRAL 0.88 Faint Gray 
9 0.8 190 0.25 0.55 RIBON 0.19 Faint Gray TUBULOR 0.16 Faint Golden 
10 0.8 190 0.25 0.21 HELICAL 0.12 Silver HELICAL 0.1 Faint Golden 
11 0.8 190 0.25 0.55 RIBON 0.19 Faint Gray TUBULOR 0.16 Faint Golden 
12 0.8 190 0.25 0.55 RIBON 0.19 Faint Gray TUBULOR 0.16 Faint Golden 
13 0.8 190 0.25 0.55 RIBON 0.19 Faint Gray TUBULOR 0.16 Faint Golden 
14 0.8 341 0.25 0.55 TUBULOR 0.13 Burnt Blue TUBULOR 0.11 Blue 
15 0.8 190 0.25 0.55 RIBON 0.19 Faint Gray TUBULOR 0.16 Faint Golden 
16 0.8 190 0.25 0.55 RIBON 0.19 Faint Gray TUBULOR 0.16 Faint Golden 
17 1.2 280 0.4 1 
SAW TOOTHED 
RIBON 
0.8 Dark Gray TUBULOR 0.78 Silver 
18 1.2 100 0.4 0.1 
SAW TOOTHED 
RIBON 
0.67 Dark Gray HALF TURN 0.63 Golden 
19 1.2 280 0.4 0.1 
SAW TOOTHED 
RIBON 
0.28 Dark Gray 
SHORT 
HALF 
TURNED 
0.25 Golden 
20 1.2 100 0.4 1 LONG TUBULOR 0.9 Silver 
SHORT 
TUBULOR 
0.88 Silver
International Journal of Mechanical Engineering and Technology (IJMET), ISSN 0976 – 6340(Print), 
ISSN 0976 – 6359(Online), Volume 5, Issue 7, July (2014), pp. 134-143 © IAEME 
5. STUDY OF CHIP SHAPE, COLOR AND THICKNESS IN WET AND MQL SYSTEM 
140 
 
The chip color, thickness, shape, directly and indirectly indicate the nature of chip-tool 
interaction influenced by the machining environment, also chip morphology helpful for determining 
the sources of surface finish  tool wear. The chip samples were collected during each and every cut 
at cutting speed, feed rate, depth of cut  nose radius. The thickness of chip is measured by using 
digital verniar caliper. The color and shape is observed under microscope. 
From this analysis it is clear that chip thickness is reduced in case of MQL system. A lower 
chip thickness implies better lubrication at the chip-tool interface and formation of chips of thinner 
sections i.e. if the chip thickness decreases, the process efficiency goes up and also thinner and 
shorter chips can easily handle. Also there is change in color of chips which indirectly indicate heat 
transfer during operation is very quickly due to compressed air. Also minimum quantity lubricant 
metal cutting is a near to dry machining and clean machining processes, the chips are not 
contaminated to cutting oil, minimize recycling cost. In addition there is less tool wear, higher 
cutting speed and less BUE which improve the work surface finish in more amounts. 
Chip breaking improvement in case no. (2) in MQL Long ribbon type chip in 
case no.(1)(WET system) 
Half turn golden chip in MQL System in case no. (18) 
6. ANALYSIS OF MATERIAL REMOVAL RATE 
Material removal rate is nothing but production term usually measured in cubic inches per 
minute. To achieve higher productivity it is necessary to increase this rate which will obviously get a 
part done quicker and therefore possibly for less money even also within less cycle time, but 
increasing the material removal rate is often accompanied by increases in tool wear, poor surface 
finishes, poor tolerances, and other problems. Optimizing the machining process is a very difficult 
problem. Initial and final weights of work pieces are noted using digital weighing machine.
International Journal of Mechanical Engineering and Technology (IJMET), ISSN 0976 – 6340(Print), 
ISSN 0976 – 6359(Online), Volume 5, Issue 7, July (2014), pp. 134-143 © IAEME 
Machining time is also recorded. Following equations are used to calculate the response Material 
Removal Rate (MRR): 
SR.NO. N.R. C.S F.R D.O.C. MRR 
1 0.4 190 0.00227 0.55 271.914 
2 0.8 38.6386 0.25 0.55 5278.64 
3 0.8 190 0.25 1.30681 68655.4 
4 1.2 280 0.4 1 120250 
5 0.4 280 0.1 1 29266 
6 1.2 100 0.4 0.1 4114.9 
7 0.8 190 0.25 0.55 26598.2 
8 0.8 190 0.25 0.20681 9890 
9 0.8 190 0.25 0.55 25990 
10 0.8 190 0.25 0.55 25600 
11 0.4 190 0.50227 0.55 50610 
12 0.8 190 0.25 0.55 24790 
13 0.4 100 0.1 0.1 939.06 
14 1.2 280 0.4 0.1 10461 
15 1.2 100 0.4 1 36742.5 
16 0.4 100 0.1 1 8910 
17 0.4 280 0.1 0.1 2453.8 
18 0.8 341.361 0.25 0.55 40702.4 
19 0.8 190 0.25 0.55 22245.5 
20 0.8 190 0.25 0.55 22178.6 
6.1 Response Optimization 
For maximizing the MRR response optimizer is used at target 120250mm3/min. 
141 
 
Predicted Responses MRR 187394 
Global Solution 
N.R. 1.2mm 
C.S. 341.361m/min 
F.R. 0.5022 
D.O.C. 1.3 
From this predicted responses and experimental responses it is clear that too much difference 
is there between both the amounts. But at high levels machine get vibrates.
International Journal of Mechanical Engineering and Technology (IJMET), ISSN 0976 – 6340(Print), 
ISSN 0976 – 6359(Online), Volume 5, Issue 7, July (2014), pp. 134-143 © IAEME 
142 
 
F.R 
D.O.C. 
0.1 0.2 0.3 0.4 0.5 
1.2 
1.0 
0.8 
0.6 
0.4 
0.2 
 0 
– 
0 20000 
– 
20000 40000 
40000 – 
60000 
60000 – 
80000 
Hold Values 
N.R. 0.8 
C.S 190 
 
80000 
MRR 
Contour Plot of MRR vs D.O.C., F.R 
7. CONCLUSION 
From the analysis of surface roughness, material removal rate and chip morphology in wet 
and MQL system it is clear that MQL system is better than wet system as follows. 
1) By using MQL system near about maximum 18.18% chip thickness is reduced which is helpful 
for reducing the surface roughness and also for reducing the tool wear. 
2) MQL system improve the surface finish by maximum 14.70% with better dimensionability. 
3) From the investigation it is clear that increase in feed rate increases the surface roughness, 
increase in cutting speed decreases the surface roughness this is because due to higher cutting 
temperature made the material ahead of tool softer and plastic. Also increase in insert nose 
radios there is decrease in surface roughness. 
4) As MQL system required less coolant due to which cutting tools and the work-piece will 
remain clean which also save the recycling cost of lubricant oil. 
5) MQL system enable improvement in MRR (Productivity) by allowing higher feed rate and 
higher cutting speed. 
8. REFERENCES 
[1] D.V.Lohar, “Performance Evaluation of Minimum Quantity Lubrication (MQL) using CBN 
Tool during Hard Turning of AISI 4340 and its Comparison with Dry and Wet Turning” 
Bonfring International Journal of Industrial Engineering and Management Science, Vol. 3, 
No. 3, September 2013. 
[2] Y.B. Kumbhar, “Tool Life And Surface Roughness Optimization Of PVD TiAlN/TiN 
Multilayer Coated Carbide Inserts In Semi Hard Turning Of Hardened EN31 Alloy Steel 
Under Dry Cutting Conditions”, International Journal of Advanced Engineering Research and 
Studies E-ISSN 2249–8974. 
[3] Ravinder Tonk, “Investigation of the Effects of the Parametric Variations in Turning Process 
of En31 Alloy”, International Journal on Emerging Technologies 3(1): 160-164(2012) ISSN 
No. 0975-8364. 
[4] M.A.H. Mithu, “Effects of minimum quantity lubrication on turning AISI 9310 alloy steel 
using vegetable oil based cutting fluid, Journal of Materials Processing Technology 209 
(2009) 5573–5583. 
[5] Nikhil Ranjan Dhar, “Effect of Minimum Quantity Lubrication (MQL) on Tool Wear, 
Surface Roughness and Dimensional Deviation in Turning AISI-4340 Steel, G.U. Journal of 
Science 20(2): 23-32(2007). 
[6] C.R. Barik, “Parametric Effect and Optimization of Surface Roughness of EN 31 In CNC 
Dry Turning”, International Journal of Lean Thinking Volume 3, Issue 2 (December 2012).
International Journal of Mechanical Engineering and Technology (IJMET), ISSN 0976 – 6340(Print), 
ISSN 0976 – 6359(Online), Volume 5, Issue 7, July (2014), pp. 134-143 © IAEME 
143 
 
[7] L B Abhang, “Experimental Investigation of Minimum Quantity Lubricants in Alloy Steel 
Turning”, International Journal of Engineering Science and Technology, Vol. 2(7), 2010, 
3045-3053. 
[8] C. Ramudu, “Analysis and Optimization of Turning Process Parameters using Design of 
Experiments”, International Journal of Engineering Research and Applications (IJERA) 
ISSN: 2248-9622, Vol. 2, Issue 6, November- December 2012. 
[9] L.B. Abhang, “Modeling and Analysis for Surface roughness in Machining EN-31 steel using 
Response Surface Methodology” International Journal of Applied Research in Mechanical 
Engineering, Volume-1, Issue-1, 2011. 
[10] A. Del Prete, “Super-Nickel Orthogonal Turning Operations Optimization”, 14th CIRP 
Conference on Modeling of Machining Operations (CIRP CMMO). 
[11] Ashish Bhateja, “Optimization of Different Performance Parameters i.e. Surface Roughness, 
Tool Wear Rate  Material Removal Rate with the Selection of Various Process Parameters 
Such as Speed Rate, Feed Rate, Specimen Wear , Depth Of Cut in CNC Turning of EN24 
Alloy Steel – An Empirical Approach”, The International Journal of Engineering And 
Science (IJES) ISSN: 2319 – 1813. 
[12] R. Venkata Rao, “Multi-pass turning process parameter optimization using teaching– 
learning-based optimization algorithm” Scientia Iranica E (2013) 20 (3), 967–974. 
[13] Miroslav Neslusan, “Analysis of Chip Formation During Hard Turning Through Acoustic 
Emission”, Journal of Material Engineering, ISSN 1335-0803. 
[14] Sreekala P and Visweswararao K, “A Methodology for Chip Breaker Design at Low Feed 
Turning of Alloy Steel using Finite Element Modeling Methods”, International Journal of 
Mechanical Engineering  Technology (IJMET), Volume 3, Issue 2, 2012, pp. 263 - 273, 
ISSN Print: 0976 – 6340, ISSN Online: 0976 – 6359. 
[15] Rahul Davis, “A Parameteric Design Study of Surface Roughness in Dry Turning Operation 
of EN24 Steel”, International Journal of Mechanical Engineering  Technology (IJMET), 
Volume 3, Issue 2, 2012, pp. 410 - 415, ISSN Print: 0976 – 6340, ISSN Online: 0976 – 6359. 
[16] Sumedh. S. Pathak and Dr. M. S. Kadam, “Development of RSM Based Model for 
Machining of T105cr EN31 Steel by TiAlN Coated Twist Drill”, International Journal of 
Mechanical Engineering  Technology (IJMET), Volume 3, Issue 1, 2012, pp. 311 - 320, 
ISSN Print: 0976 - 6340, ISSN Online: 0976 - 6359. 
[17] Vishal Francis, Ravi.S.Singh, Nikita Singh, Ali.R.Rizvi and Santosh Kumar, “Application of 
Taguchi Method and Anova in Optimization of Cutting Parameters for Material Removal 
Rate and Surface Roughness in Turning Operation”, International Journal of Mechanical 
Engineering  Technology (IJMET), Volume 4, Issue 3, 2013, pp. 47 - 53, ISSN Print: 
0976 – 6340, ISSN Online: 0976 – 6359. 
[18] Prabhat Kumar Sinha, Manas Tiwari, Piyush Pandey and Vijay Kumar, “Optimization of 
Input Parameters of CNC Turning Operation for the Given Component using Taguchi 
Approach”, International Journal of Mechanical Engineering  Technology (IJMET), 
Volume 4, Issue 4, 2013, pp. 188 - 196, ISSN Print: 0976 - 6340, ISSN Online: 0976 - 6359.

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  • 1. International INTERNATIONAL Journal of Mechanical JOURNAL Engineering OF and MECHANICAL Technology (IJMET), ISSN ENGINEERING 0976 – 6340(Print), ISSN 0976 – 6359(Online), Volume 5, Issue 7, July (2014), pp. 134-143 © IAEME AND TECHNOLOGY (IJMET) ISSN 0976 – 6340 (Print) ISSN 0976 – 6359 (Online) Volume 5, Issue 7, July (2014), pp. 134-143 © IAEME: www.iaeme.com/IJMET.asp Journal Impact Factor (2014): 7.5377 (Calculated by GISI) www.jifactor.com 134 IJMET © I A E M E INVESTIGATION AND OPTIMIZATION OF TURNING PROCESS PARAMETER IN WET AND MQL SYSTEM ON EN31 S. S. Acharya1, R. L. Karwande2 1(M.E.Student, Dept. of Mechanical, M.S.S.C.E.T., Jalna, Maharashtra, India) 2(Associate Proffesor, Department of Mechanical, M.S.S.C.E.T., Jalna, Maharashtra, India) ABSTRACT The big challenge of the mass production firms is concentrated for achieving high quality products with good dimensionability with high productivity, less wear on the cutting insert, less use of cutting fluid, within less time. This paper present dissertation work of an investigation of turning process parameters on hard EN 31 material, for optimization of surface roughness, material removal rate, machining time in wet and minimum quantity lubrication system. The experiment is carried out by considering four controllable input variables namely cutting speed, feed rate, depth of cut and insert nose radius in the presence of wet MQL system. This experiment also present the relation between chip formations and controllable variables along with chip thickness, chip colors chip velocity from which its effect on insert wear, quality of product can be easily found out, because of chip morphology gives indirectly the effect of it on the insert wear. In this dissertation work minimum quantity lubrication system is used for reducing the cutting zone temperature properly and very fastly. Finally comparison is carried out between wet and minimum quantity lubrication system from which one can easily identify which system is better for higher productivity along with high surface finish. This work also present the productivity (MRR) concept in production. The design of experiment and optimization of surface roughness, material removal rate, machining time is carried out by using response surface methodology (RSM). Central composite design method is used (CCD) for the total experimental design work and its analysis and also for optimization of turning process parameter by which wastage of the machining time, power can be avoided. Keywords: CCD, Mass Production, Minimum Quantity Lubrication, MRR, RSM.
  • 2. International Journal of Mechanical Engineering and Technology (IJMET), ISSN 0976 – 6340(Print), ISSN 0976 – 6359(Online), Volume 5, Issue 7, July (2014), pp. 134-143 © IAEME 135 1. INTRODUCTION In India machine tool industry made very great progress, but there main drawback is that they not running the machine tools at their optimum operating conditions so that there is loss of man power, material, time, quality along with productivity also. It has long been recognized that conditions during cutting such as feed rate, depth of cut, cutting speed, nose radius should be selected to optimize the economics of machining operations. In machine tool field turning hardened steel is valuable process. Cutting hardened steel is an interesting topic of today’s industrial production and scientific research. Turning process for hard steel is preferable thing compared to grinding process now days this process is alternative to many finishing processes such as grinding. A major factor leading to the use of hard turning in place of grinding has been the development of cubic boron nitride (CBN) cutting tool insert, which enable machining of high-strength materials with a geometrically defined cutting edge. The main advantage of precision hard turning over grinding include lower production costs, higher productivity, greater flexibility, elimination of grinding fluids, and enhanced work piece quality. In turning process, single-point cutting tool that is nothing but insert can complete the entire machining process in a single fixture, thereby reduced setup times as well as lower costs. Also there is many optionable things to improve the turning process rather than grinding process. In recent there is big problem for all industrialist for achieving high quality products with more productivity within less machining time which affects on surface roughness during turning of hardened steel. Even rough surfaces wear more quickly have high friction coefficient than smooth surfaces. As the surface roughness increases then customer demand quality of product goes on decreasing. So that there should be bridge between quality and productivity. In short there should be such optimum condition on which tool wear rate is minimum, maximum productivity with maximum quality within less time. Generally hard turning requires large quantities of coolants and lubricants. The cost associated with storage and disposal of coolants and lubricants increases the total cost of production considerably. Conventional cutting fluid application fails to penetrate the chip-tool interface and thus cannot remove heat effectively due to which there is loss of surface finish and also loss of tool life. To overcome this problem there are some solutions. Some of these alternatives are dry machining and machining with minimal fluid application. Dry machining is now of great interest and actually, they meet with success in the field of environmentally friendly manufacturing. However, they are sometimes less effective when higher machining efficiently, better surface finish quality and serve cutting conditions are required. Minimal fluid application refers to the use of cutting fluids of only a minute amount typically of flow rate of 50 to 500 ml/hour. The concept of minimal fluid application sometimes referred to as near dry lubrication or micro lubrication. So, to reduce the surface roughness, machining time, and to increase the MRR in finished hard turning process I used minimum quantity lubrication system which also affect on chip handling process and tool wear. 2. LITERATURE REVIEW D.V. Lohar have evaluated the performance of MQL system during turning on hard AISI 4340 material by using Taguchi method. They have used the feed rate, cutting speed, depth of cut as process parameter for analysis of cutting forces, surface roughness, cutting temperature tool wear. They have found that cutting force temperature is less in MQL system Compared to the dry wet lubrication system. The surface finish is also high in case of MQL system. [1] Y.B. Kumbhar investigated tool life and surface roughness optimization of PVD TiAlN/TiN coated carbide inserts in semi hard turning of hardened EN31 alloy steel under dry cutting conditions
  • 3. International Journal of Mechanical Engineering and Technology (IJMET), ISSN 0976 – 6340(Print), ISSN 0976 – 6359(Online), Volume 5, Issue 7, July (2014), pp. 134-143 © IAEME using Taguchi method. They have concluded that the feed rate was the most influential factor on the surface roughness and tool life. [2] 136 Ravinder Tonk, have investigated the effects of the parametric variations in turning process of En31 alloy steel. Taguchi's robust design methodology has been used for statistical planning of the experiments. Experiments were conducted on conventional lathe machine in a completely random manner to minimize the effect of noise factors present while turning EN31 under different experimental conditions. The analysis of results shows that input parameter setting of cutting tool as carbide, cutting condition as dry, spindle speed at 230 rpm, feed at 0.25mm/rev and depth of cut at 0.3 mm has given the optimum results for the thrust force and input parameter setting of cutting tool as HSS, cutting fluid as soluble oil, spindle speed at 230 rpm, feed at 0.25 mm/rev and depth of cut at 0.3 mm have been given the optimum results for the feed force when EN31 was turned on lathe. [3] M. A. H. Mithu et al have evaluated the effect of minimum quantity lubrication on turning AISI 9310 alloy steel using vegetable oil based cutting fluid. They have found that chip-tool interface temperature as well as tool wear gets reduced. [4] Nikhil Ranjan Dhar evaluated the performance of MQL system on tool wear, surface roughness and dimensional deviation in turning AISI-4340 steel by using cutting speed, feed rate, depth of cut as controllable variables. They improved the tool life in MQL system.[5] C. R. Barik studied the parametric effect optimization of surface roughness of EN 31 material in dry turning. They concluded that feed rate has more effect on surface roughness. [6] L. B. Abhang investigated the effect of MQL during turning of EN 31 alloy steel for analysis of cutting temperature, cutting force, surface roughness. They found that quality of product as well as tool life get improved.[7] C. Ramudu have analyzed and optimized the turning process parameters using design of experiments response surface methodology on EN 24 steel. [8] L. B. Abhang have created model and analyzed it for surface roughness in machining EN 31 steel using response surface methodology. They have found that surface roughness increases with increase in feed rate and decreases with increase in cutting velocity. [9] A. Del Prete studied optimized the turning process parameter by using the genetic algorithm simulated annealing on super-nickel alloy for maximizing the MRR analysis of thrust force.[10] Ashish Bhateja conducted there project work for Optimization of Different Performance Parameters i.e. Surface Roughness, Tool Wear Rate Material Removal Rate with the Selection of Various Process Parameters Such as Speed Rate, Feed Rate, Specimen Wear , Depth Of Cut in CNC Turning of EN24 Alloy Steel.[11] R. Venkata Rao have optimized the multipass turning process parameter for surface roughness by using Teaching–learning based optimization algorithm. [12] Miroslav Neslusan et al have evaluated analysis of chip formation during hard turning through acoustic emission. The results show that AE signals and accelerometers can be used to monitor the dynamic character of plastic deformation in the cutting zone in hard turning. [13] 2.1 Literature Outcome From the literature review, it is observed that less research work has been seen for En31 Alloy Steel in CNC turning by the use of MQL system. Also very less work has been reported for optimization of surface roughness, material removal rate machining time on En 31 material. Also optimization of turning process parameter in MQL system comparison it with wet turning is to be reported to much less. Chip chart is also new concept that has reported for EN 31 material in MQL system and wet system is too much less from which one can easily predict tool life, surface finish. Again no one can do an experiment by varying all controllable parameter in single experiment. I
  • 4. International Journal of Mechanical Engineering and Technology (IJMET), ISSN 0976 – 6340(Print), ISSN 0976 – 6359(Online), Volume 5, Issue 7, July (2014), pp. 134-143 © IAEME conduct experiments by varying each variable that is cutting speed, feed rate, depth of cut insert nose radius along with lubrication environment in each and every experiment. 137 3. EXPERIMENTAL CONDITION 3.1 Work Piece The work piece material is EN-31 steel in the form of round bars of 45 mm diameter and length of 70 mm axial cutting length. The composition of material is 0.9-1.2% C, 0.10-0.35% Si, o.3- 0.75% Mn, 1-1.6% Cr, 0.025% Co, 0.05% S and 0.05% P. Application of this material with its properties are used to make axels, gears, camshafts, driving pinion and link components for transportation and energy products as well as many applications in general mechanical engineering. The work piece of EN-31 was firstly hardened followed by oil quenching at a temperature of 850°C to achieve a hardness of 60 HRC throughout. A rough turning pass was conducted initially to eliminate the run out of the work piece, after that diameter obtained for experimentation is approximately 25 mm. 3.2 Cutting Tool CBN insert CNMG 120408, CNMG 120404, CNMG 120401.2 is selected along with tool holder PCLNL 2525R12 3.3 MQL Setup Blasocut oil is supplied as jet of cutting fluid with compressed air at 5 bar pressure. The supply is directed at tool-work piece contact zone using nozzle. For proper combination of lubricant and compressed air mixing chamber is used. 3.4 Process Variables Cutting speed, feed rate, depth of cut, wet MQL system, Insert nose radius. All this parameter are used at there lowest and highest level by considering machine specification. LEVEL CUTTING SPEED (m/min) FEED RATE (mm/rev) DEPTH OF CUT(mm) NOSE RADIOS(mm) LOW 100 0.1 0.1 0.4 MEDIUM 190 0.25 0.5 0.8 HIGH 280 0.4 1.0 1.2
  • 5. International Journal of Mechanical Engineering and Technology (IJMET), ISSN 0976 – 6340(Print), ISSN 0976 – 6359(Online), Volume 5, Issue 7, July (2014), pp. 134-143 © IAEME 138 3.5 Response Variables Material removal rate, surface roughness, chip morphology. 3.6 Research Methodology In that dissertation work to carry out design experiment analysis I used, RSM (Response surface methodology) (ccd-method) in Minitab16. 4. ANALYSIS OF SURFACE ROUGHNESS Surface finish is an another valuable index of machinability as the performance and service life of the machined component are often affected not only by its surface finish but also on presence of surface or subsurface micro cracks. The surface roughness in wet lubrication and minimum quantity lubrication system is analyzed and measured by using Taylor Hobson Make, Surface finish tester which having least count 0.01, stroke length 0.25mm, 0.8mm, 2.5mm and 9.99μm as range. The surface roughness was taken perpendicular to the turning direction. In this work an average surface roughness (Ra) values were measured by taking average of the three readings. The following table shows the readings of surface roughness obtained in wet and MQL system at different level of feed rate, cutting speed, depth of cut and inserts nose radios. RUN ORD. N.R. C.S F.R D.O.C. S.R.(1)(WET) S.R.(2)(MQL) 1 0.4 190 0.00227 0.55 0.93 0.89 2 0.8 38.6386 0.25 0.55 7.7 7.3 3 0.8 190 0.25 1.30681 3.5 3.4 4 1.2 280 0.4 1 1.78 1.68 5 0.4 280 0.1 1 0.82 0.78 6 1.2 100 0.4 0.1 0.68 0.58 7 0.8 190 0.25 0.55 1.38 1.36 8 0.8 190 0.25 0.20681 2.32 2.02 9 0.8 190 0.25 0.55 1.6 1.4 10 0.8 190 0.25 0.55 1.6 1.4 11 0.4 190 0.50227 0.55 3.14 3.1 12 0.8 190 0.25 0.55 1.34 1.2 13 0.4 100 0.1 0.1 1.2 1.08 14 1.2 280 0.4 0.1 0.76 0.68 15 1.2 100 0.4 1 1.34 1.3 16 0.4 100 0.1 1 3.46 3.35 17 0.4 280 0.1 0.1 1.32 1.2 18 0.8 341.361 0.25 0.55 5.7 5.6 19 0.8 190 0.25 0.55 1.48 1.32 20 0.8 190 0.25 0.55 1.48 1.32
  • 6. International Journal of Mechanical Engineering and Technology (IJMET), ISSN 0976 – 6340(Print), ISSN 0976 – 6359(Online), Volume 5, Issue 7, July (2014), pp. 134-143 © IAEME 139 4.1 Response Optimizer For optimizing the surface roughness response optimizer is used in response surface design. The obtained results are as follows. Predicted Responses Experimental Responses S.R.(2)= 0.5726 S.R.(2)= 0.58 From this analysis it is clear that model no. 6 is better for surface finish which having cutting speed 100 m/min, feed rate 0.4, depth of cut 0.1 and nose radios is 1.2. EX. No. N.R . C.S F.R D.O.C. WET LUBRICATION SYSTEM MQL SHAPE THICK. COLOR SHAPE THICK. COLOR 1 0.4 190 0.0022 0.55 RIBON O.15 Faint Gray THIN STRAIGHT 0.13 Faint Golden 2 0.4 280 0.1 1 TUBULOR 0.7 Silver SHORT TUBULOR 0.6 Golden silver 3 0.4 190 0.502 0.55 RIBON 0.6 Dark Gray HELICAL 0.58 Faint Gray 4 0.4 100 0.1 0.1 HELICAL 0.21 Faint silver HELICAL 0.19 Golden 5 0.4 100 0.1 1 RIBON 0.63 Dark Gray HELICAL 0.6 Gray 6 0.4 280 0.1 0.1 HELICAL 0.11 Faint Gray HALF TURN 0.09 Silver 7 0.8 38.6 0.25 0.55 THICK HELICAL 0.99 Burnt Blue HELICAL 0.95 Blue 8 0.8 190 0.25 1.31 SPIRAL 0.91 Gray SPIRAL 0.88 Faint Gray 9 0.8 190 0.25 0.55 RIBON 0.19 Faint Gray TUBULOR 0.16 Faint Golden 10 0.8 190 0.25 0.21 HELICAL 0.12 Silver HELICAL 0.1 Faint Golden 11 0.8 190 0.25 0.55 RIBON 0.19 Faint Gray TUBULOR 0.16 Faint Golden 12 0.8 190 0.25 0.55 RIBON 0.19 Faint Gray TUBULOR 0.16 Faint Golden 13 0.8 190 0.25 0.55 RIBON 0.19 Faint Gray TUBULOR 0.16 Faint Golden 14 0.8 341 0.25 0.55 TUBULOR 0.13 Burnt Blue TUBULOR 0.11 Blue 15 0.8 190 0.25 0.55 RIBON 0.19 Faint Gray TUBULOR 0.16 Faint Golden 16 0.8 190 0.25 0.55 RIBON 0.19 Faint Gray TUBULOR 0.16 Faint Golden 17 1.2 280 0.4 1 SAW TOOTHED RIBON 0.8 Dark Gray TUBULOR 0.78 Silver 18 1.2 100 0.4 0.1 SAW TOOTHED RIBON 0.67 Dark Gray HALF TURN 0.63 Golden 19 1.2 280 0.4 0.1 SAW TOOTHED RIBON 0.28 Dark Gray SHORT HALF TURNED 0.25 Golden 20 1.2 100 0.4 1 LONG TUBULOR 0.9 Silver SHORT TUBULOR 0.88 Silver
  • 7. International Journal of Mechanical Engineering and Technology (IJMET), ISSN 0976 – 6340(Print), ISSN 0976 – 6359(Online), Volume 5, Issue 7, July (2014), pp. 134-143 © IAEME 5. STUDY OF CHIP SHAPE, COLOR AND THICKNESS IN WET AND MQL SYSTEM 140 The chip color, thickness, shape, directly and indirectly indicate the nature of chip-tool interaction influenced by the machining environment, also chip morphology helpful for determining the sources of surface finish tool wear. The chip samples were collected during each and every cut at cutting speed, feed rate, depth of cut nose radius. The thickness of chip is measured by using digital verniar caliper. The color and shape is observed under microscope. From this analysis it is clear that chip thickness is reduced in case of MQL system. A lower chip thickness implies better lubrication at the chip-tool interface and formation of chips of thinner sections i.e. if the chip thickness decreases, the process efficiency goes up and also thinner and shorter chips can easily handle. Also there is change in color of chips which indirectly indicate heat transfer during operation is very quickly due to compressed air. Also minimum quantity lubricant metal cutting is a near to dry machining and clean machining processes, the chips are not contaminated to cutting oil, minimize recycling cost. In addition there is less tool wear, higher cutting speed and less BUE which improve the work surface finish in more amounts. Chip breaking improvement in case no. (2) in MQL Long ribbon type chip in case no.(1)(WET system) Half turn golden chip in MQL System in case no. (18) 6. ANALYSIS OF MATERIAL REMOVAL RATE Material removal rate is nothing but production term usually measured in cubic inches per minute. To achieve higher productivity it is necessary to increase this rate which will obviously get a part done quicker and therefore possibly for less money even also within less cycle time, but increasing the material removal rate is often accompanied by increases in tool wear, poor surface finishes, poor tolerances, and other problems. Optimizing the machining process is a very difficult problem. Initial and final weights of work pieces are noted using digital weighing machine.
  • 8. International Journal of Mechanical Engineering and Technology (IJMET), ISSN 0976 – 6340(Print), ISSN 0976 – 6359(Online), Volume 5, Issue 7, July (2014), pp. 134-143 © IAEME Machining time is also recorded. Following equations are used to calculate the response Material Removal Rate (MRR): SR.NO. N.R. C.S F.R D.O.C. MRR 1 0.4 190 0.00227 0.55 271.914 2 0.8 38.6386 0.25 0.55 5278.64 3 0.8 190 0.25 1.30681 68655.4 4 1.2 280 0.4 1 120250 5 0.4 280 0.1 1 29266 6 1.2 100 0.4 0.1 4114.9 7 0.8 190 0.25 0.55 26598.2 8 0.8 190 0.25 0.20681 9890 9 0.8 190 0.25 0.55 25990 10 0.8 190 0.25 0.55 25600 11 0.4 190 0.50227 0.55 50610 12 0.8 190 0.25 0.55 24790 13 0.4 100 0.1 0.1 939.06 14 1.2 280 0.4 0.1 10461 15 1.2 100 0.4 1 36742.5 16 0.4 100 0.1 1 8910 17 0.4 280 0.1 0.1 2453.8 18 0.8 341.361 0.25 0.55 40702.4 19 0.8 190 0.25 0.55 22245.5 20 0.8 190 0.25 0.55 22178.6 6.1 Response Optimization For maximizing the MRR response optimizer is used at target 120250mm3/min. 141 Predicted Responses MRR 187394 Global Solution N.R. 1.2mm C.S. 341.361m/min F.R. 0.5022 D.O.C. 1.3 From this predicted responses and experimental responses it is clear that too much difference is there between both the amounts. But at high levels machine get vibrates.
  • 9. International Journal of Mechanical Engineering and Technology (IJMET), ISSN 0976 – 6340(Print), ISSN 0976 – 6359(Online), Volume 5, Issue 7, July (2014), pp. 134-143 © IAEME 142 F.R D.O.C. 0.1 0.2 0.3 0.4 0.5 1.2 1.0 0.8 0.6 0.4 0.2 0 – 0 20000 – 20000 40000 40000 – 60000 60000 – 80000 Hold Values N.R. 0.8 C.S 190 80000 MRR Contour Plot of MRR vs D.O.C., F.R 7. CONCLUSION From the analysis of surface roughness, material removal rate and chip morphology in wet and MQL system it is clear that MQL system is better than wet system as follows. 1) By using MQL system near about maximum 18.18% chip thickness is reduced which is helpful for reducing the surface roughness and also for reducing the tool wear. 2) MQL system improve the surface finish by maximum 14.70% with better dimensionability. 3) From the investigation it is clear that increase in feed rate increases the surface roughness, increase in cutting speed decreases the surface roughness this is because due to higher cutting temperature made the material ahead of tool softer and plastic. Also increase in insert nose radios there is decrease in surface roughness. 4) As MQL system required less coolant due to which cutting tools and the work-piece will remain clean which also save the recycling cost of lubricant oil. 5) MQL system enable improvement in MRR (Productivity) by allowing higher feed rate and higher cutting speed. 8. REFERENCES [1] D.V.Lohar, “Performance Evaluation of Minimum Quantity Lubrication (MQL) using CBN Tool during Hard Turning of AISI 4340 and its Comparison with Dry and Wet Turning” Bonfring International Journal of Industrial Engineering and Management Science, Vol. 3, No. 3, September 2013. [2] Y.B. Kumbhar, “Tool Life And Surface Roughness Optimization Of PVD TiAlN/TiN Multilayer Coated Carbide Inserts In Semi Hard Turning Of Hardened EN31 Alloy Steel Under Dry Cutting Conditions”, International Journal of Advanced Engineering Research and Studies E-ISSN 2249–8974. [3] Ravinder Tonk, “Investigation of the Effects of the Parametric Variations in Turning Process of En31 Alloy”, International Journal on Emerging Technologies 3(1): 160-164(2012) ISSN No. 0975-8364. [4] M.A.H. Mithu, “Effects of minimum quantity lubrication on turning AISI 9310 alloy steel using vegetable oil based cutting fluid, Journal of Materials Processing Technology 209 (2009) 5573–5583. [5] Nikhil Ranjan Dhar, “Effect of Minimum Quantity Lubrication (MQL) on Tool Wear, Surface Roughness and Dimensional Deviation in Turning AISI-4340 Steel, G.U. Journal of Science 20(2): 23-32(2007). [6] C.R. Barik, “Parametric Effect and Optimization of Surface Roughness of EN 31 In CNC Dry Turning”, International Journal of Lean Thinking Volume 3, Issue 2 (December 2012).
  • 10. International Journal of Mechanical Engineering and Technology (IJMET), ISSN 0976 – 6340(Print), ISSN 0976 – 6359(Online), Volume 5, Issue 7, July (2014), pp. 134-143 © IAEME 143 [7] L B Abhang, “Experimental Investigation of Minimum Quantity Lubricants in Alloy Steel Turning”, International Journal of Engineering Science and Technology, Vol. 2(7), 2010, 3045-3053. [8] C. Ramudu, “Analysis and Optimization of Turning Process Parameters using Design of Experiments”, International Journal of Engineering Research and Applications (IJERA) ISSN: 2248-9622, Vol. 2, Issue 6, November- December 2012. [9] L.B. Abhang, “Modeling and Analysis for Surface roughness in Machining EN-31 steel using Response Surface Methodology” International Journal of Applied Research in Mechanical Engineering, Volume-1, Issue-1, 2011. [10] A. Del Prete, “Super-Nickel Orthogonal Turning Operations Optimization”, 14th CIRP Conference on Modeling of Machining Operations (CIRP CMMO). [11] Ashish Bhateja, “Optimization of Different Performance Parameters i.e. Surface Roughness, Tool Wear Rate Material Removal Rate with the Selection of Various Process Parameters Such as Speed Rate, Feed Rate, Specimen Wear , Depth Of Cut in CNC Turning of EN24 Alloy Steel – An Empirical Approach”, The International Journal of Engineering And Science (IJES) ISSN: 2319 – 1813. [12] R. Venkata Rao, “Multi-pass turning process parameter optimization using teaching– learning-based optimization algorithm” Scientia Iranica E (2013) 20 (3), 967–974. [13] Miroslav Neslusan, “Analysis of Chip Formation During Hard Turning Through Acoustic Emission”, Journal of Material Engineering, ISSN 1335-0803. [14] Sreekala P and Visweswararao K, “A Methodology for Chip Breaker Design at Low Feed Turning of Alloy Steel using Finite Element Modeling Methods”, International Journal of Mechanical Engineering Technology (IJMET), Volume 3, Issue 2, 2012, pp. 263 - 273, ISSN Print: 0976 – 6340, ISSN Online: 0976 – 6359. [15] Rahul Davis, “A Parameteric Design Study of Surface Roughness in Dry Turning Operation of EN24 Steel”, International Journal of Mechanical Engineering Technology (IJMET), Volume 3, Issue 2, 2012, pp. 410 - 415, ISSN Print: 0976 – 6340, ISSN Online: 0976 – 6359. [16] Sumedh. S. Pathak and Dr. M. S. Kadam, “Development of RSM Based Model for Machining of T105cr EN31 Steel by TiAlN Coated Twist Drill”, International Journal of Mechanical Engineering Technology (IJMET), Volume 3, Issue 1, 2012, pp. 311 - 320, ISSN Print: 0976 - 6340, ISSN Online: 0976 - 6359. [17] Vishal Francis, Ravi.S.Singh, Nikita Singh, Ali.R.Rizvi and Santosh Kumar, “Application of Taguchi Method and Anova in Optimization of Cutting Parameters for Material Removal Rate and Surface Roughness in Turning Operation”, International Journal of Mechanical Engineering Technology (IJMET), Volume 4, Issue 3, 2013, pp. 47 - 53, ISSN Print: 0976 – 6340, ISSN Online: 0976 – 6359. [18] Prabhat Kumar Sinha, Manas Tiwari, Piyush Pandey and Vijay Kumar, “Optimization of Input Parameters of CNC Turning Operation for the Given Component using Taguchi Approach”, International Journal of Mechanical Engineering Technology (IJMET), Volume 4, Issue 4, 2013, pp. 188 - 196, ISSN Print: 0976 - 6340, ISSN Online: 0976 - 6359.