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PM World Journal Intersection of Engineering, Construction and
Vol. II, Issue VII – July 2013 Logistics Post-Disaster
www.pmworldjournal.net Featured Paper Bob Prieto
© 2013 Bob Prieto www.pmworldlibrary.net Page 1 of 35
Intersection of Engineering, Construction and Logistics
Post-Disaster
Bob Prieto
Fluor
Today’s highly engineered environment requires a new first responder team that
includes engineers and constructors. The importance of these new first responders
could be seen in efforts to remove bent steel beams in the search for survivors on 9/11;
seal levee breaches after Katrina; restore power and water supply after the tsunami at
Fukushima; and the massive infrastructure recovery efforts following Super Storm
Sandy in New York and New Jersey. These new first responders are also essential for
rebuilding after the immediate response phase.
Events of scale change the normal construction process. New logistical challenges
emerge and evolve in the post-disaster phase. These challenges include destroyed
logistical facilities; competition with other post-disaster aid flows; and disrupted supply
chains.
This paper looks at these challenges and offers recommendations to better manage
them.
Today’s highly engineered environment requires a new first responder team that
includes engineers and constructors. The importance of these new first responders
could be seen in efforts to remove bent steel beams in the search for survivors on 9/11;
seal levee breaches after Katrina; restore power and water supply after the tsunami at
Fukushima; and the massive infrastructure recovery efforts following Super Storm
Sandy in New York and New Jersey. These new first responders are also essential for
rebuilding after the immediate response phase.
Events of scale change the normal construction process. This is addressed in more
detail in a companion paper at this conference. New logistical challenges emerge
and evolve in the post-disaster phase. These challenges include destroyed logistical
facilities; competition with other post-disaster aid flows; and disrupted supply chains.
PM World Journal Intersection of Engineering, Construction and
Vol. II, Issue VII – July 2013 Logistics Post-Disaster
www.pmworldjournal.net Featured Paper Bob Prieto
© 2013 Bob Prieto www.pmworldlibrary.net Page 2 of 35
Figure 1
Today’s managers charged with designing, building and operating with resiliency in
mind must be cognizant of the growing role these new first responders play after events
of scale. Their effectiveness and the effectiveness of longer term aid and reconstruction
flows are closely coupled by this weakened logistical chain.
LOGISTICS AFFECTING ACTIVITIES
Many of the work processes and engineering, procurement and construction activities
traditionally associated with large scale construction programs must be modified to deal
with the realities of post-disaster construction. Some of these changes are driven by
logistical constraints of the post-disaster environment while other changes are driven by
changed institutional processes. Each of these changes impact the normal logistical
processes expected in large scale programs. This paper looks at changes based on
prior experience. Recommendations are provided in the matrix incorporated in Table 5
at the end of this document.
Table 1. Logistics Affecting Activities
Client capabilities and
resources
Global sourcing Road and bridge
transport
Vehicle safety
Client-contractor
alignment and contract
Sourcing integrity Oversized
shipments
Human remains
Mobilization Mission-critical, unique Ocean freight Communication
PM World Journal Intersection of Engineering, Construction and
Vol. II, Issue VII – July 2013 Logistics Post-Disaster
www.pmworldjournal.net Featured Paper Bob Prieto
© 2013 Bob Prieto www.pmworldlibrary.net Page 3 of 35
Table 1. Logistics Affecting Activities
equipment sourcing
Execution plans Quality of locally
procured material
Transportation
insurance
In-country logistical
institutional infrastructure
Project Management
Manual
Expediting Port capacity and
operations
Site transport
Workshare Traffic routing and
logistics plan
Construction
equipment
Staging areas
Design basis Building permits and
consents for temporary
construction and
logistical facilities
Construction fleet
maintenance
Cash flow
Degree of design
standardization
Warehousing Non-process
infrastructure (NPI)
Anti-corruption and
transparency
Prefabrication Material security Craft training Stakeholder engagement
Preassembly Logistical contract
forms
Small tools Change management
Modularization Construction waste
Degree of client-
furnished materials and
equipment
Less-than-full truckload
shipments
Supplier relationship
agreements (SRAs)
PM World Journal Intersection of Engineering, Construction and
Vol. II, Issue VII – July 2013 Logistics Post-Disaster
www.pmworldjournal.net Featured Paper Bob Prieto
© 2013 Bob Prieto www.pmworldlibrary.net Page 4 of 35
Client Capabilities and Resources – Client organization may be lacking resources
that understand engineering, procurement and construction processes and how they
change in a post-disaster environment. Impacts and importance of logistics in post
disaster situation may not be sufficiently understood or required resources not engaged.
Lack of appreciation for nature or scale of logistical challenges adversely impacts
overall construction effort
Client-Contractor Alignment and Contract – Private sector efforts are in support of
clients with flexibility to quickly execute risk appropriate contracts. Public sector efforts
are effective where prior contract vehicles exist and alignment activities have previously
occurred. Lack of prior contract impacts efficiency of logistical commitments being
made.
Mobilization – Certain government or aid agency contracts are task order based with
no provision for mobilization costs. This delays activities to create efficient logistics
operation.
Execution Plans – Funding driven baseline shaped by donor community
Project Management Manual (PMM) – PMM expanded to include procedures/
approvals linked to funding source. These procedures may vary by project delivery
approach, contracting strategy and project phase. Added approvals and complexity
impact logistics chain.
Figure 2
Workshare – Funding agencies may drive work to be performed locally.
PM World Journal Intersection of Engineering, Construction and
Vol. II, Issue VII – July 2013 Logistics Post-Disaster
www.pmworldjournal.net Featured Paper Bob Prieto
© 2013 Bob Prieto www.pmworldlibrary.net Page 5 of 35
Design Basis – Nature of funding sources constrains solutions reducing opportunities
to modify supply chain.
Degree of Design Standardization – Required volumes limit standardization
opportunities
Labor – OCONUS mobilization through Mobilization and Deployment Center (MDC).
MDC in a Box for OCN mobilization (recruitment, training, and on-boarding process
completed in 7 to 8 days)
Figure 3
Table 2. Typical Stabilization and Post-Disaster Labor Requirements
Contracts/Task Orders
Time
Period
Fluor
Personnel
Mobilized
Subcontract
Personnel
Mobilized
BP MC 252 Incident Response 70 days 8,447 0
LOGCAP IV, TO5–AOR 120
days
1,480 1,924
LOGCAP IV, TO2 90 days 64 376
LOGCAP IV, TO4 60 days 72 248
FEMA Individual Assistance 90 days 1,410 2,190
PM World Journal Intersection of Engineering, Construction and
Vol. II, Issue VII – July 2013 Logistics Post-Disaster
www.pmworldjournal.net Featured Paper Bob Prieto
© 2013 Bob Prieto www.pmworldlibrary.net Page 6 of 35
Table 2. Typical Stabilization and Post-Disaster Labor Requirements
Contracts/Task Orders
Time
Period
Fluor
Personnel
Mobilized
Subcontract
Personnel
Mobilized
CETAC I 45 days 50 2,950
CETAC II 60 days 33 1,575
New Power Generation 45 days 50 540
Public Works Water 45 days 50 1,150
Prefabrication – Initially focused on response phase needs
Preassembly – Typically limited by funding coupled to job creation in affected area;
access route constraints
Modularization – Use constrained by client awareness and procurement practices; site
access may be limited to port areas and major routes
Degree of Client – Furnished Materials and Equipment - Adequate owner provided
advance financing limits use; contracting practices by government limit PMC+
approaches; multiplicity of buyers (lack of sourcing hub) reduces supply chain efficiency
Table 3. Cost of Labor and Building Materials in Aceh
Late 2004 to Late 2006
Resource Unit (RP) End 2004 Mid-2005 Early 2006 Oct 2006
Change
(%)
Labor 000/day
30 40 50 50 67
PM World Journal Intersection of Engineering, Construction and
Vol. II, Issue VII – July 2013 Logistics Post-Disaster
www.pmworldjournal.net Featured Paper Bob Prieto
© 2013 Bob Prieto www.pmworldlibrary.net Page 7 of 35
Table 3. Cost of Labor and Building Materials in Aceh
Late 2004 to Late 2006
Resource Unit (RP) End 2004 Mid-2005 Early 2006 Oct 2006
Change
(%)
Wood million/m3
1.0 1.5 1.9 2.2 120
Cement 000/50kg
20 26 34 37 85
Sand 000/3m3
150 300 300 300 100
Brick each
250 580 700 700 180
Table 4. Cost of Labor and Building Materials in Sichuan
Mid 2008 to Mid 2009
Resource
Unit
(RMB) Mid 2008 End 2008 Early 2009 Mid 2009
Change
(%)
Labor Per day
30 60 100 80 167
Brick Each
0.33 0.53 0.55 0.35 6
Cement Per ton
390 460 550 480 23.1
Aggregate Per m3
25 50 55 75 200
Steel Per ton
5,400 3,800 3,600 4,200 22.2
PM World Journal Intersection of Engineering, Construction and
Vol. II, Issue VII – July 2013 Logistics Post-Disaster
www.pmworldjournal.net Featured Paper Bob Prieto
© 2013 Bob Prieto www.pmworldlibrary.net Page 8 of 35
Supplier Relationship Agreements (SRAs) – Effective use limited by competitive
procurement and form of contract; high demand drives use of non traditional sourcing
for which reduced supplier-buyer information exchange has occurred.
Global Sourcing – Expanded sourcing effort to meet times frames requires augmented
vendor inspection, QA/QC and expediting. Supply identification of materials of
construction should be undertaken for disaster types and locations in advance of
disaster.
Sourcing Integrity – Supply origins for certain bulk materials (timber) and their
preparation for use may be difficult and compliance with procurement norms harder at
the subcontractor level.
Mission-Critical, Unique Equipment Sourcing – Supply chain compression activities
may include new sources of supply, multi-vendor awards, use of CFM as feedstock to
select vendors, phased procurement and pricing, expedited transport.
Locally Procured Material Quality – May take physical possession but not title at end
of inspection line to prevent material substitution further straining logistical chain.
Expediting – Reflect evolving needs and on the ground conditions
Traffic Routing and Logistics Plan – Reflect evolving needs and on the ground
conditions; consider evolving condition of transport routes and other logistics facilities;
increased number of logistics choke points and greater competition for logistics
capabilities
Figure 4
PM World Journal Intersection of Engineering, Construction and
Vol. II, Issue VII – July 2013 Logistics Post-Disaster
www.pmworldjournal.net Featured Paper Bob Prieto
© 2013 Bob Prieto www.pmworldlibrary.net Page 9 of 35
Building Permits and Consents for Temporary Construction and Logistical
Facilities – Government capacity may be inadequate. Delay of facilities may result.
Mechanisms for waivers may not exist.
Figure 5
Warehousing – Limited CFM and shortages make this a lower priority but inability to
reliably implement a just in time supply chain can make this an even more significant
activity. Warehousing may be needed to be located closer to site of reconstruction
activities because of weakened local logistics networks.
Material Security – Augmented security; perimeter patrols; larger guard force
Trafficking – Trafficking is key link in supply chain management as logistical system
reconfigures post-disaster
Logistical Contract Forms – Special requirements to address changed shipper risks
Construction Waste – Expanded volumes associated with site debris; high mixed
waste; potential need to classify portions as hazardous waste
Less-Than-Full Truckload Shipments – Logistically expensive especially where
shipments are rationed.
Staging Areas – Inefficient supply chains exacerbate staging needs. Out of zone
staging process utilized to control flow into valuable routes
Road and Bridge Transport – Conditions and capacities unknown. Significant
degradation may not be evident.
PM World Journal Intersection of Engineering, Construction and
Vol. II, Issue VII – July 2013 Logistics Post-Disaster
www.pmworldjournal.net Featured Paper Bob Prieto
© 2013 Bob Prieto www.pmworldlibrary.net Page 10 of 35
Oversized Shipments – Logistics constraints limit shipment sizes increasing volumes
shipped.
Ocean Freight – Competition for vessels or harbor constraints drive undesirable load
sizes and combinations.
Transportation Insurance – Unavailability affects logistics choices.
Port Capacity and Operations – Potentially impacted by damage at the port; cargo
handling operations overwhelmed by lack of prioritization.
Construction Equipment – Competition for equipment may drive ownership decisions;
efficient equipment not available; shortages of operators.
Construction Fleet Maintenance – Maintenance requirements associated with difficult
site conditions necessitate larger fleet sizes; fuel supply is critical resource.
Figure 6
Non-Process Infrastructure (NPI) – Constrained by site access (transport; site based
debris) and community perceptions; competition for generators and water treatment limit
construction activities.
Craft Training – Training expanded to include hazards of ongoing risk conditions;
multiple client and contractor structures without strong program control undermines
safety culture; local labor force may move between contractors more frequently
diminishing training investment made by any one contractor.
Small Tools – Requirement to address shortages and expanded workforce.
Vehicle Safety – Difficulties encountered in driver certification and training
PM World Journal Intersection of Engineering, Construction and
Vol. II, Issue VII – July 2013 Logistics Post-Disaster
www.pmworldjournal.net Featured Paper Bob Prieto
© 2013 Bob Prieto www.pmworldlibrary.net Page 11 of 35
Human Remains – Protocols cause partial site shutdown and reconfigured logistics.
Communication – Regional communication networks degraded impacting efficiency.
In-Country Logistical Institutional Infrastructure – Institutional frameworks
inappropriate for post disaster response and rebuilding.
Site Transport – Local transport dysfunctional.
Cash Flow – Need to bridge cash requirements of subcontractors makes payment
terms an increasingly important selection factor in sourcing decisions.
Anticorruption and Transparency – Risks greatly increase and monitoring and
surveillance become larger activities. Increased security in logistics chain.
Stakeholder Engagement – Changed stakeholder groups, priorities and
communication difficulties impact effective communication.
Change Management – Impacts of change magnified in logistics chain post disaster
CONCLUSION AND RECOMMENDATIONS
Changes to some logistics affected and logistics affecting engineering and construction
activities have been described. Table 5 that follows includes a comparison with non-
disaster programs and suggests some areas for consideration by resiliency planners,
implementers and post disaster managers. The considerations laid out will help prepare
the managers to deal with a growing dimension of post-disaster activities.
Recommendations for individual considerations have been made based on experience.
These specific recommendations at the activity level are complemented by the following
recommendations.
 Government and NGO community must plan for assisting in post-disaster recovery
 Provide accessibility to the sites of critical infrastructure
 Maintain awareness of global logistics chain
 Ensure availability of specialized construction equipment, contracts, and materials
 Develop well-documented system with clear interface points
PM World Journal Intersection of Engineering, Construction and
Vol. II, Issue VII – July 2013 Logistics Post-Disaster
www.pmworldjournal.net Featured Paper Bob Prieto
© 2013 Bob Prieto www.pmworldlibrary.net Page 12 of 35
 Preplan and rehearse response and recovery scenarios for high-probability events
 Earthquake
 Hurricane
 Flood
 Engagement with engineering and construction community must begin pre-disaster
 Pre-placed contracts
 Program management
 EPC
 Supply chain
 Earliest mobilization to disaster zone
 Early activation of logistics chains
 Post-disaster period requires streamlined decision frameworks
 Decision authorities at project and disaster site
 Logistical-affecting processes may act as barrier in post-disaster scenario
 Examples are customs, building permits, and liability legislation
 Consider a standard “modified” logistical template for local government
consideration
 “Go-bys”
 Best Practices
PM World Journal Intersection of Engineering, Construction and
Vol. II, Issue VII – July 2013 Logistics Post-Disaster
www.pmworldjournal.net Featured Paper Bob Prieto
© 2013 Bob Prieto www.pmworldlibrary.net Page 13 of 35
Table 5. Logistics Affecting Engineering and Construction Activities
Logistics-
Affecting
Activities
Global Scale
CAPEX
Program -
Leveraged
Execution and
Procurement
Post-Disaster
Reconstruction
Recommendations for Post-
Disaster Management
Client
capabilities and
resources
 Client
organization is
appropriately
resourced or
program
manager
engaged
 Combined
team brings
necessary
understanding
of EPC
activities and
how they
interact with
necessary
logistics
considerations
 Client organization may
be lacking resources that
understand EPC
processes, and how they
change in a post-disaster
environment
 Impacts and importance
of logistics in a post-
disaster situation may not
be sufficiently understood
in client organization, or
required resources have
not been engaged
 Client lack of
appreciation for nature or
scale of logistical
challenges may adversely
impact overall
engineering and
construction effort
 Client organizations must
recognize that the linkage
between end use and shipping
and other logistical activities
grows in importance in a post
disaster situation
 Pre-positioned contracts with
experienced post-disaster
construction contractors that
have strong logistics
capabilities provide owner
organizations with the
capability to efficiently
respond and recover
Client-
contractor
alignment and
contract
 Pre-established
contractual
basis reflective
of overall
procurement
and
construction
strategy
 Private sector efforts
typically in support of
major customers, with
flexibility to quickly
execute risk-appropriate
contracts
 Public sector efforts
effective where prior
 Pre-positioned contracts
allow for pre-disaster
alignment around basic work
processes, allocation of
responsibilities, and
delegated and retained
authorities and approvals
 Supply chain and logistical
PM World Journal Intersection of Engineering, Construction and
Vol. II, Issue VII – July 2013 Logistics Post-Disaster
www.pmworldjournal.net Featured Paper Bob Prieto
© 2013 Bob Prieto www.pmworldlibrary.net Page 14 of 35
Table 5. Logistics Affecting Engineering and Construction Activities
Logistics-
Affecting
Activities
Global Scale
CAPEX
Program -
Leveraged
Execution and
Procurement
Post-Disaster
Reconstruction
Recommendations for Post-
Disaster Management
 Alignment with
owner
organization
contract vehicles exist and
alignment activities have
previously occurred
(FEMA and LOGCAP
IV)
 Lack of a prior contract
impacts efficiency of
logistical commitments
being made
 Lack of well-defined
responsibilities and
authorities in post-disaster
organization may delay
completion of required
RACI charts, creating
uncertainties in approval
process for crucial
logistics-affecting
activities
strategies can be discussed
and the new first responder in
today's built environment can
participate in select tabletop
exercises
Mobilization  Typically
recognized and
funded activity
 Certain government or aid
agency contracts are task
order-based with no
provision for mobilization
costs, delaying activities
and commitments to
create an efficient
logistics operation
 Create a limited mobilization
task in pre-positioned
contracts to accelerate
response timeframes
Execution plans  Scope-driven  Funding-driven baseline  Clearly identify any
PM World Journal Intersection of Engineering, Construction and
Vol. II, Issue VII – July 2013 Logistics Post-Disaster
www.pmworldjournal.net Featured Paper Bob Prieto
© 2013 Bob Prieto www.pmworldlibrary.net Page 15 of 35
Table 5. Logistics Affecting Engineering and Construction Activities
Logistics-
Affecting
Activities
Global Scale
CAPEX
Program -
Leveraged
Execution and
Procurement
Post-Disaster
Reconstruction
Recommendations for Post-
Disaster Management
baseline shaped by donor
community or “color of
money"
funding-source-linked
requirements at earliest
possible stage
 Select major donor
organization requirements
can be pre-identified in pre-
positioned contracts
(examples: FEMA Public
Assistance, State Emergency
Management, Red Cross)
Project
Management
Manual
 Standard go-by
template with
client-specific
forms,
procedures, and
approvals
 Expanded to include
forms, procedures, and
approvals linked to
funding source
 Procedures may vary by
project delivery approach
(direct execution or grant
funded); contracting
strategy (design-bid build,
design build); and phase
of project
 Added approvals and
complexity may impact
logistics chain
 Pre-positioned contracts
allow for pre-disaster
alignment around basic work
processes and reports
 Critical logistical hubs and
choke points can be pre-
identified
Workshare  Global
Engineering
Centers
(GECs)
 Funding agencies may
drive work to be
performed locally
 Local engineering and
construction resource surveys
may be periodically
conducted as part of pre-
PM World Journal Intersection of Engineering, Construction and
Vol. II, Issue VII – July 2013 Logistics Post-Disaster
www.pmworldjournal.net Featured Paper Bob Prieto
© 2013 Bob Prieto www.pmworldlibrary.net Page 16 of 35
Table 5. Logistics Affecting Engineering and Construction Activities
Logistics-
Affecting
Activities
Global Scale
CAPEX
Program -
Leveraged
Execution and
Procurement
Post-Disaster
Reconstruction
Recommendations for Post-
Disaster Management
workshare
limits need to
move many
resources to
project location
positioned contract
Design basis  Optimized
against well-
defined owner
criteria through
a formal
tollgate process
 Nature of funding sources
may constrain solutions to
replace in kind, reducing
opportunities to modify
supply chain
 Existing planning documents
should be inventoried and
collected to accelerate
reconstruction planning
 Efforts focused on achieving
plans versus creating entirely
new ones where possible
 Planning collection in
advance of disaster also
facilitates resiliency reviews
by local disaster planning
agencies
Degree of
design
standardization
 Maximized to
reduce supply
chain
 Required volumes limit
standardization
opportunities
 Incorporate resiliency
features as part of new design
basis
Labor  Globally and
locally sourced
– standard HR
systems and
processes
 OCONUS mobilization
through Mobilization and
Deployment Center
(MDC)
 MDC in a Box for other-
country national (OCN)
 Client organization must
ensure response and
reconstruction contractors
have well developed
mobilization plans and
capabilities
PM World Journal Intersection of Engineering, Construction and
Vol. II, Issue VII – July 2013 Logistics Post-Disaster
www.pmworldjournal.net Featured Paper Bob Prieto
© 2013 Bob Prieto www.pmworldlibrary.net Page 17 of 35
Table 5. Logistics Affecting Engineering and Construction Activities
Logistics-
Affecting
Activities
Global Scale
CAPEX
Program -
Leveraged
Execution and
Procurement
Post-Disaster
Reconstruction
Recommendations for Post-
Disaster Management
mobilization
 From first speaking to a
recruiter to a putting
boots on the ground,
the recruitment,
training, and on-
boarding process can
be completed in 7 to 8
days
Prefabrication  Maximized to
address labor
availability and
cost
 Eliminates
shipments of
temporary
equipment,
materials, and
construction
consumables
 Reduces
construction
waste streams
 Initially focused on
response-phase needs
 Identify staging and
prefabrication sites in
proximity to critical
infrastructure and population
centers
 Identify similar regional areas
outside the evaluated zone
Pre-assembly  Maximized to
address labor
availability and
cost
 Typically limited by
funding linkages to job
creation in affected area
 May be constrained by
 Identify staging and
prefabrication sites in
proximity to critical
infrastructure and population
PM World Journal Intersection of Engineering, Construction and
Vol. II, Issue VII – July 2013 Logistics Post-Disaster
www.pmworldjournal.net Featured Paper Bob Prieto
© 2013 Bob Prieto www.pmworldlibrary.net Page 18 of 35
Table 5. Logistics Affecting Engineering and Construction Activities
Logistics-
Affecting
Activities
Global Scale
CAPEX
Program -
Leveraged
Execution and
Procurement
Post-Disaster
Reconstruction
Recommendations for Post-
Disaster Management
 Eliminates
shipments of
temporary
equipment,
materials, and
construction
consumables
 Reduces
construction
waste streams
access route constraints centers
 Identify similar regional areas
outside the evaluated zone
 Identify major access routes
and weight and size
constraints as part of disaster
planning efforts
Modularization  Maximizes
benefits
associated with
manufacturing
efforts, such as
those realized
on a smaller
scale with
prefabrication
and pre-
assembly
 Allows parallel
construction to
shorten
schedules
 Facilitates pre-
commissioning
 Uses constrained by client
awareness and
constraining procurement
practices
 Site access may be
constrained to port areas
and, at later stages, major
overland logistical routes
 Identify staging and
prefabrication sites in
proximity to critical
infrastructure and population
centers
 Identify similar regional areas
outside the evaluated zone
 Identify major access routes
and weight and size
constraints as part of disaster
planning efforts.
Degree of  Best practice  Use adequate  Prepositioned response and
PM World Journal Intersection of Engineering, Construction and
Vol. II, Issue VII – July 2013 Logistics Post-Disaster
www.pmworldjournal.net Featured Paper Bob Prieto
© 2013 Bob Prieto www.pmworldlibrary.net Page 19 of 35
Table 5. Logistics Affecting Engineering and Construction Activities
Logistics-
Affecting
Activities
Global Scale
CAPEX
Program -
Leveraged
Execution and
Procurement
Post-Disaster
Reconstruction
Recommendations for Post-
Disaster Management
client-furnished
materials and
equipment
moving beyond
major
equipment to
include select
construction
bulks, piping,
cabling,
pumps, motors,
and MCC
 Targeted levels
nominally 30
percent
 Necessitates
strong
materials
management
organization as
part of
expanded
program
management
contractor
(PMC) role
(PMC+)
owner-provided advance
financing limits
 Contracting practices by
government limit PMC+
contracting approaches
 Multiplicity of buyers
(lack of sourcing hub)
reduces supply chain
efficiency
reconstruction contracts
should provide for use of
commercial practices to the
maximum extent possible
 Contractors with well-
developed supply chains are
essential in post-disaster
settings
PM World Journal Intersection of Engineering, Construction and
Vol. II, Issue VII – July 2013 Logistics Post-Disaster
www.pmworldjournal.net Featured Paper Bob Prieto
© 2013 Bob Prieto www.pmworldlibrary.net Page 20 of 35
Table 5. Logistics Affecting Engineering and Construction Activities
Logistics-
Affecting
Activities
Global Scale
CAPEX
Program -
Leveraged
Execution and
Procurement
Post-Disaster
Reconstruction
Recommendations for Post-
Disaster Management
Supplier
relationship
agreements
(SRAs)
 Maximize use
of PMC's SRAs
to simplify
supply chain,
gain greater
assurance on
delivery
timeframes,
and consolidate
shipments
 High level of
pre-transaction
information
transferred
between buyer
and supplier
 Effective use limited to
private sector facilities
and clients due to
traditional limitations on
competitive procurement
and form of contract for
non-private buyers
 High demand drives use
of non-traditional
sourcing for which
reduced supplier-buyer
information exchange has
previously occurred
 Prepositioned response and
reconstruction contracts
should provide for use of
commercial practices to the
maximum extent possible
 Contractors with well-
developed supply chains are
essential in post-disaster
settings
Global sourcing  Leverage of
ongoing
supplier
analysis and
assessment
activities
consistent with
anticipated
business
volumes by
supply
category and
regions
 Expanded sourcing effort
to meet required
timeframes and budgets
requires augmented
vendor inspection,
QA/QC, and expediting
efforts
 Identification of supplies
of materials for
construction and required
non-process infrastructure
undertaken for limited
number of disaster types
 Periodic assessments should
be made of basic construction
material availability for a
range of disasters (local,
regional, multi-regional)
PM World Journal Intersection of Engineering, Construction and
Vol. II, Issue VII – July 2013 Logistics Post-Disaster
www.pmworldjournal.net Featured Paper Bob Prieto
© 2013 Bob Prieto www.pmworldlibrary.net Page 21 of 35
Table 5. Logistics Affecting Engineering and Construction Activities
Logistics-
Affecting
Activities
Global Scale
CAPEX
Program -
Leveraged
Execution and
Procurement
Post-Disaster
Reconstruction
Recommendations for Post-
Disaster Management
 Appropriate
supply sources
pre-identified
prior to major
program
activities
and locations in advance
of disaster-limiting
logistics system planning
activities
Sourcing
integrity
 Pre-acquisition
surveys
confirm
environmental,
labor, and legal
compliance by
supply base
 Local supply
capabilities
well defined
and capacity
building
undertaken off
a known base
 Supply origins for certain
bulk materials (timber)
and their preparation or
treatment for use may be
difficult to ascertain
 Compliance with global
procurement norms
harder to police at the
subcontractor level
 Best-value procurement, with
strong quality and inspection
efforts, produces more
consistent and timely
outcomes and, at the end of
the day, the most
cost-effective outcome, all
costs considered
Mission-critical,
unique
equipment
sourcing
 Traditional
long-lead items
procured
through early
funding
commitments
 Supply chain compression
activities may include:
 New sources of supply
 Multi-vendor awards
 Use of CFM as
feedstock to selected
vendors
 Prepositioned response and
reconstruction contracts
should provide for use of
commercial practices to the
maximum extent possible
 Contractors with
well-developed supply chains
are essential in post-disaster
PM World Journal Intersection of Engineering, Construction and
Vol. II, Issue VII – July 2013 Logistics Post-Disaster
www.pmworldjournal.net Featured Paper Bob Prieto
© 2013 Bob Prieto www.pmworldlibrary.net Page 22 of 35
Table 5. Logistics Affecting Engineering and Construction Activities
Logistics-
Affecting
Activities
Global Scale
CAPEX
Program -
Leveraged
Execution and
Procurement
Post-Disaster
Reconstruction
Recommendations for Post-
Disaster Management
 Phased procurement
and pricing
 Expedited transport
(Aeroflot)
settings
Locally
procured
material quality
 Standard
vendor
qualification
and inspection
programs
 Material
(batch)
inspections
 May take physical
possession, but not title,
at end of inspection line
to prevent material
substitution further
straining overall logistical
chain
 Strained logistical chains
require the right shipments, at
the right time, to the right
place
 Poor quality and associated
back-shipment and rework or
workarounds strain an
already over-taxed supply
chain
Expediting  Focused on
baseline
schedule
execution
 Reflect evolving needs
and on-the-ground
conditions
 Trafficking into disaster area
should not be left to
inexperienced suppliers
buying shipment services on
a low-cost and uncoordinated
basis
Traffic routing
and logistics
plan
 Focused on
baseline
schedule
execution
 Reflect evolving needs
and on-the-ground
conditions
 Consider evolving
condition of transport
routes and other logistics
facilities
 Trafficking into the disaster
area should not be left to
inexperienced suppliers
buying shipment services on
a low-cost and uncoordinated
basis
PM World Journal Intersection of Engineering, Construction and
Vol. II, Issue VII – July 2013 Logistics Post-Disaster
www.pmworldjournal.net Featured Paper Bob Prieto
© 2013 Bob Prieto www.pmworldlibrary.net Page 23 of 35
Table 5. Logistics Affecting Engineering and Construction Activities
Logistics-
Affecting
Activities
Global Scale
CAPEX
Program -
Leveraged
Execution and
Procurement
Post-Disaster
Reconstruction
Recommendations for Post-
Disaster Management
 Increased number of
logistics choke points and
greater competition for
logistics capabilities
Building permits
and consents for
temporary
construction and
logistical
facilities
 Routine
activity
 Government capacity may
be inadequate given
widespread damage and
competing demands for
permits
 Delay of logistical and
temporary construction
facilities may result
 Mechanisms for waivers
may not exist
 Identify and put in place an
expedited process for
temporary or transitional
facilities after a declared
disaster
Warehousing  Consistent with
higher CFM
 More limited CFM and
shortages of labor and
materials may make
warehousing a lower
priority facility
 Inability to reliably
implement a just-in-time
supply chain can make
warehousing an even
more significant activity
 Warehousing may need to
be located closer to site of
reconstruction activities
 Mechanisms to identify
vacant, large-scale
commercial facilities
equipped to receive and
warehouse equipment and
materials should be pre-
established (Examples:
vacant "big box" stores,
warehouses, and
supermarkets)
PM World Journal Intersection of Engineering, Construction and
Vol. II, Issue VII – July 2013 Logistics Post-Disaster
www.pmworldjournal.net Featured Paper Bob Prieto
© 2013 Bob Prieto www.pmworldlibrary.net Page 24 of 35
Table 5. Logistics Affecting Engineering and Construction Activities
Logistics-
Affecting
Activities
Global Scale
CAPEX
Program -
Leveraged
Execution and
Procurement
Post-Disaster
Reconstruction
Recommendations for Post-
Disaster Management
because of weakened
local logistics networks
Material
security
 Warehouse and
lay-down areas
typically have
controlled
access and
routine security
 Augmented security
 Perimeter patrols
 Larger guard force
 Pre-establish badging
requirements and
requirements for security or
auxiliary police
Trafficking  Most
contractors rely
on supplier to
ship goods
 Supplier not
expert
 Materials
arrive late, or
worse,
damaged
because the
supplier
went with
the low-cost
shipper,
without
checking
quality and
safety
records
 Key link in supply chain
management as logistical
system responds to stress
and reconfigures post-
disaster
 Trafficking into the disaster
area should not be left to
inexperienced suppliers
buying shipment services on
a low-cost and uncoordinated
basis
PM World Journal Intersection of Engineering, Construction and
Vol. II, Issue VII – July 2013 Logistics Post-Disaster
www.pmworldjournal.net Featured Paper Bob Prieto
© 2013 Bob Prieto www.pmworldlibrary.net Page 25 of 35
Table 5. Logistics Affecting Engineering and Construction Activities
Logistics-
Affecting
Activities
Global Scale
CAPEX
Program -
Leveraged
Execution and
Procurement
Post-Disaster
Reconstruction
Recommendations for Post-
Disaster Management
 Fluor controls
delivery
 Use
companies
that have
good
tracking
(GPS) and
dispatching
capabilities
 Can change
routes or
even
delivery
locations as
the situation
dictates
Logistical
contract forms
 Generally
industry
standard
 Special requirements to
address changed shipper
risks:
 Demurrage
 Labor strife
 Excess wear and tear
 Lost productivity
 Availability of fuel
 Security
 Strategies for changed
logistical risk management
should be pre-assessed and
decisions made on types of
risk best retained
PM World Journal Intersection of Engineering, Construction and
Vol. II, Issue VII – July 2013 Logistics Post-Disaster
www.pmworldjournal.net Featured Paper Bob Prieto
© 2013 Bob Prieto www.pmworldlibrary.net Page 26 of 35
Table 5. Logistics Affecting Engineering and Construction Activities
Logistics-
Affecting
Activities
Global Scale
CAPEX
Program -
Leveraged
Execution and
Procurement
Post-Disaster
Reconstruction
Recommendations for Post-
Disaster Management
Construction
waste
 Seek to
minimize
volumes
generated (25
percent of
construction
materials are
waste)
 Minimize
mixed waste
 Recycle
 Expanded volumes
associated with site debris
 High mixed waste
 Potential need to classify
portions as hazardous
waste
 Pre-identification of
temporary and permanent
debris storage locations and
preferred logistical
movements associated with
debris handling for a range of
total impacts
Less-than-full
truckload
shipments
 Limited
attention
beyond CFM
volumes
 Logistically expensive,
especially where
possession times or
number of shipments are
effectively rationed
 Trafficking into the disaster
area should not be left to
inexperienced suppliers
buying shipment services on
a low-cost and uncoordinated
basis
Staging areas  Staging area at
port or key
local hub
 Staging and
warehouse area
at or near site
 Inefficient supply chains
may exacerbate staging
area needs
 Out-of-zone staging
process utilized to control
flow into valuable
shipping space and routes
 Identify staging and
prefabrication sites in
proximity to critical
infrastructure and population
centers
 Identify similar regional areas
outside the evaluated zone
 Identify major access routes
and weight and size
constraints as part of disaster
PM World Journal Intersection of Engineering, Construction and
Vol. II, Issue VII – July 2013 Logistics Post-Disaster
www.pmworldjournal.net Featured Paper Bob Prieto
© 2013 Bob Prieto www.pmworldlibrary.net Page 27 of 35
Table 5. Logistics Affecting Engineering and Construction Activities
Logistics-
Affecting
Activities
Global Scale
CAPEX
Program -
Leveraged
Execution and
Procurement
Post-Disaster
Reconstruction
Recommendations for Post-
Disaster Management
planning efforts
Road and bridge
transport
 Conditions and
capacities
generally well
understood
 Conditions and capacities
unknown
 Significant degradation
may not be evident
 Preposition a structural
assessment contract for
critical logistical
infrastructure to provide early
information of logistical
degradation of any form
Oversized
shipments
 Limited to
high-value
equipment and
modules
 Platooned
where possible
 Logistics constraints may
cause shipment sizes to be
constrained, increasing
volumes shipped and
associated labor
requirements
 Client organizations must
recognize that the linkage
between end use and shipping
and other logistical activities
grows in importance in a
post-disaster situation
 Prepositioned contracts, with
experienced post-disaster
construction contractors who
have strong logistics
capabilities, provide owner
organizations with the
capability to efficiently
respond and recover
Ocean freight  Heavy lift
needs
identified in
conjunction
with long-lead
and
modularization
 Competition for vessels or
harbor constraints may
drive undesirable load
sizes and combinations
 Client organizations must
recognize that the linkage
between end use and shipping
and other logistical activities
grows in importance in a
post-disaster situation
PM World Journal Intersection of Engineering, Construction and
Vol. II, Issue VII – July 2013 Logistics Post-Disaster
www.pmworldjournal.net Featured Paper Bob Prieto
© 2013 Bob Prieto www.pmworldlibrary.net Page 28 of 35
Table 5. Logistics Affecting Engineering and Construction Activities
Logistics-
Affecting
Activities
Global Scale
CAPEX
Program -
Leveraged
Execution and
Procurement
Post-Disaster
Reconstruction
Recommendations for Post-
Disaster Management
planning  Prepositioned contracts, with
experienced post-disaster
construction contractors who
have strong logistics
capabilities, provide owner
organizations with the
capability to efficiently
respond and recover
Transportation
insurance
 Generally
industry
standard
 Unavailability and cost or
coverage limitations may
affect logistics choices
 Strategies for changed
logistical risk management
should be pre-assessed and
decisions made on types of
risk best retained
Port capacity
and operations
 Often saturated
by global-scale
programs
 May
necessitate
separate
material
handling
wharfs
 Traditional challenges
scaled up and potentially
impacted by damage at
the port
 Cargo handling
operations may be
overwhelmed by lack of
coordinated prioritization
of needs
 Preposition a structural
assessment contract for
critical logistical
infrastructure to provide early
information of logistical
degradation of any form
 Trafficking into the disaster
area should not be left to
inexperienced suppliers
operating on an
uncoordinated basis
Construction
equipment
 Lease-versus-
buy decisions
intermittently
constrained by
 Competition for
equipment may drive less
than desirable ownership
 Local construction equipment
resource surveys may be
periodically conducted as part
PM World Journal Intersection of Engineering, Construction and
Vol. II, Issue VII – July 2013 Logistics Post-Disaster
www.pmworldjournal.net Featured Paper Bob Prieto
© 2013 Bob Prieto www.pmworldlibrary.net Page 29 of 35
Table 5. Logistics Affecting Engineering and Construction Activities
Logistics-
Affecting
Activities
Global Scale
CAPEX
Program -
Leveraged
Execution and
Procurement
Post-Disaster
Reconstruction
Recommendations for Post-
Disaster Management
availability
 Specialized
equipment
identified at
early stage
decisions
 Most efficient equipment
may not be available
 Shortages of major
equipment operators
of pre-positioned contract
Construction
fleet
maintenance
 May be
delivered as
part of PMC+
services
 Fueling
operations may
best be done as
a client-
furnished
service
 Fuel logistics
may be critical
challenge
 Increased maintenance
requirements associated
with difficult site
conditions may
necessitate larger fleet
sizes
 Fuel supply is critical
resource during early
phases
 Local construction equipment
resource surveys may be
periodically conducted as part
of pre-positioned contract
Non-process
infrastructure
(NPI)
 Growing
challenge
 Increased use
of modular
camp and
ancillary
facilities
 Requires early
 Meeting the NPI
challenge may be
constrained by site access
(transport or site-based
debris) and community
perceptions
 Competition for
generators and water
treatment may limit rates
 Identify NPI requirements for
a range of disasters (scale and
type) as part of prepositioned
contract activities
 Identify gaps in existing
capacity
PM World Journal Intersection of Engineering, Construction and
Vol. II, Issue VII – July 2013 Logistics Post-Disaster
www.pmworldjournal.net Featured Paper Bob Prieto
© 2013 Bob Prieto www.pmworldlibrary.net Page 30 of 35
Table 5. Logistics Affecting Engineering and Construction Activities
Logistics-
Affecting
Activities
Global Scale
CAPEX
Program -
Leveraged
Execution and
Procurement
Post-Disaster
Reconstruction
Recommendations for Post-
Disaster Management
site access
 Site power and
water may be
met from
nearby
networks in
many instances
or temporary
generators or
treatment
plants
elsewhere
of certain construction
activities
Craft training  Skills,
construction
safety, and
process safety
training
focused on
labor force are
intended to
serve program's
needs
 Consistent
safety culture
across program
reinforces
safety
 Training expanded to
include increased
awareness of hazards
associated with prior
destruction and any
ongoing risk conditions
 Multiple client and
contractor structures
without strong program
control undermine efforts
to build safety culture
 Local labor force may
move between contractors
more frequently,
diminishing the training
investment made by any
one contractor (no overall
 Develop post-disaster craft
training program template for
likely post-disaster conditions
to be encountered
 Emergency authorities to
include a mandate for safety
PM World Journal Intersection of Engineering, Construction and
Vol. II, Issue VII – July 2013 Logistics Post-Disaster
www.pmworldjournal.net Featured Paper Bob Prieto
© 2013 Bob Prieto www.pmworldlibrary.net Page 31 of 35
Table 5. Logistics Affecting Engineering and Construction Activities
Logistics-
Affecting
Activities
Global Scale
CAPEX
Program -
Leveraged
Execution and
Procurement
Post-Disaster
Reconstruction
Recommendations for Post-
Disaster Management
program focus)
Small tools  Implement
program-wide
small tools
program to
control cost,
reduce theft,
and improve
safety
 Small tools program a
requirement to address
shortages and expanded
workforce
 Prepositioned contractor
should have an in-place,
small tools capability to
foster response and
reconstruction activities
Vehicle safety  Driver
certification
and safe
driving
program
 Reduced
accidents
support
increased
logistics
availability
 Difficulties may be
encountered in driver
certification and training,
given competition for
limited supply
 Strengthened driver
inspection program as part of
materials receipt process
Human remains  Not typically
encountered
 Protocols put in place and
may cause partial site
shutdown and
reconfigured site or
supply chain logistics
 Defined program for human
remain recovery, with clearly
assigned responsibilities and
augmentation plan for
large-scale events
Communication  Utilize regional
communication
 Regional communication
networks may be
 Project Management Plan
should identify planned
PM World Journal Intersection of Engineering, Construction and
Vol. II, Issue VII – July 2013 Logistics Post-Disaster
www.pmworldjournal.net Featured Paper Bob Prieto
© 2013 Bob Prieto www.pmworldlibrary.net Page 32 of 35
Table 5. Logistics Affecting Engineering and Construction Activities
Logistics-
Affecting
Activities
Global Scale
CAPEX
Program -
Leveraged
Execution and
Procurement
Post-Disaster
Reconstruction
Recommendations for Post-
Disaster Management
networks and
supplement
with site-based
communication
s as needed
unavailable or degraded,
impacting efficiency of
supply chain operations
communication strategy and
contractor
provided-capabilities
(Example: Sat-Phone)
In-country
logistical
institutional
infrastructure
 Policies
defined:
 Imports and
duties
 Weight
limits
 Packaging
requirements
 Rules of
origin
 Required
documentati
on
 Typical
approval
timeframes
 Agency roles
understood
(even if
inefficient)
 Institutional frameworks
may be inappropriate for
post-disaster response and
rebuilding
 Institutional frameworks
for modification may be
absent, contributing to
logistical chain
ineffectiveness or
uncertainty
 Establish institutional
frameworks for engineering,
construction, and logistical
response activities and the
specialized issues associated
with reconstruction
 Clearly identify variance
from normal processes and
authorities
PM World Journal Intersection of Engineering, Construction and
Vol. II, Issue VII – July 2013 Logistics Post-Disaster
www.pmworldjournal.net Featured Paper Bob Prieto
© 2013 Bob Prieto www.pmworldlibrary.net Page 33 of 35
Table 5. Logistics Affecting Engineering and Construction Activities
Logistics-
Affecting
Activities
Global Scale
CAPEX
Program -
Leveraged
Execution and
Procurement
Post-Disaster
Reconstruction
Recommendations for Post-
Disaster Management
Site transport  Typically bus
transport from
site gate or
construction
camp
 Local transport,
if available
 Local transport may be
dysfunctional
 Travel times for critical
specialty labor may
necessitate increased
helicopter operations
 Logistical plan should
identify extraordinary
transportation capabilities:
 Heavy lift
 River access
 Heliport or potential
landing sites in vicinity of
staging areas
 Warehouse
 Command centers
Cash flow  Positive cash
flow or
minimum
working capital
needs do not
influence
logistical
decision
making
 The need to bridge cash
requirements of
subcontractors makes
payment terms an
increasingly important
selection factor in
sourcing decisions
 Prepositioned contracts
should have necessary
payment mechanisms,
invoicing requirements, and
approval mechanics
thoroughly addressed
Anticorruption
and
transparency
 Required
business
process
 Risks greatly increase,
and monitoring and
surveillance become
larger activities
 May impact sources of
supply, logistic routes,
 Strong transparency and
anticorruption requirements
in place and incorporated into
all contracts
PM World Journal Intersection of Engineering, Construction and
Vol. II, Issue VII – July 2013 Logistics Post-Disaster
www.pmworldjournal.net Featured Paper Bob Prieto
© 2013 Bob Prieto www.pmworldlibrary.net Page 34 of 35
Table 5. Logistics Affecting Engineering and Construction Activities
Logistics-
Affecting
Activities
Global Scale
CAPEX
Program -
Leveraged
Execution and
Procurement
Post-Disaster
Reconstruction
Recommendations for Post-
Disaster Management
and ports of entry
 May necessitate increased
security in logistics chain
Stakeholder
engagement
 Keep
stakeholders
informed in
advance of
logistics
activities
impacting local
or regional
transportation
networks
 Changed stakeholder
groups, priorities, and
communication
difficulties impact the
effective communication
of planned logistic
activities that affect local
and regional networks
 Stakeholder impacts may
be exacerbated by
difficulties in stakeholder
engagement
 Communication plans,
focused on both response and
reconstruction activities,
developed in advance
Change
management
 Critical activity
for efficient
supply chain
operations
 Impacts of change
magnified in logistics
chain post disaster
 Responsibility and timely
decision processes
incorporated into Project
Management Plan and
institutional frameworks for
post-disaster operations
PM World Journal Intersection of Engineering, Construction and
Vol. II, Issue VII – July 2013 Logistics Post-Disaster
www.pmworldjournal.net Featured Paper Bob Prieto
© 2013 Bob Prieto www.pmworldlibrary.net Page 35 of 35
About the Author
Bob Prieto
Senior Vice President
Fluor
Bob Prieto is a senior vice president of Fluor, one of the
largest, publicly traded engineering and construction companies
in the world. He is responsible for strategy for the firm’s
Industrial & Infrastructure group which focuses on the development and delivery of
large, complex projects worldwide. The group encompasses three major business lines
including Infrastructure, with an emphasis on Public Private Partnerships; Mining; and
Industrial Services. Bob consults with owners of large engineering & construction capital
construction programs across all market sectors in the development of programmatic
delivery strategies encompassing planning, engineering, procurement, construction and
financing. He is author of “Strategic Program Management”, “The Giga Factor: Program
Management in the Engineering and Construction Industry” and “Application of Life
Cycle Analysis in the Capital Assets Industry” published by the Construction
Management Association of America (CMAA) and “Topics in Strategic Program
Management” as well as over 450 other papers and presentations.
Bob is a member of the ASCE Industry Leaders Council, National Academy of
Construction and a Fellow of the Construction Management Association of America.
Bob served until 2006 as one of three U.S. presidential appointees to the Asia Pacific
Economic Cooperation (APEC) Business Advisory Council (ABAC), working with U.S.
and Asia-Pacific business leaders to shape the framework for trade and economic
growth and had previously served as both as Chairman of the Engineering and
Construction Governors of the World Economic Forum and co-chair of the infrastructure
task force formed after September 11th by the New York City Chamber of Commerce.
Previously, he served as Chairman at Parsons Brinckerhoff (PB), one of the world’s
leading engineering companies. Bob Prieto can be contacted at Bob.Prieto@fluor.com.

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Prieto intersection of engineering construction logistics

  • 1. PM World Journal Intersection of Engineering, Construction and Vol. II, Issue VII – July 2013 Logistics Post-Disaster www.pmworldjournal.net Featured Paper Bob Prieto © 2013 Bob Prieto www.pmworldlibrary.net Page 1 of 35 Intersection of Engineering, Construction and Logistics Post-Disaster Bob Prieto Fluor Today’s highly engineered environment requires a new first responder team that includes engineers and constructors. The importance of these new first responders could be seen in efforts to remove bent steel beams in the search for survivors on 9/11; seal levee breaches after Katrina; restore power and water supply after the tsunami at Fukushima; and the massive infrastructure recovery efforts following Super Storm Sandy in New York and New Jersey. These new first responders are also essential for rebuilding after the immediate response phase. Events of scale change the normal construction process. New logistical challenges emerge and evolve in the post-disaster phase. These challenges include destroyed logistical facilities; competition with other post-disaster aid flows; and disrupted supply chains. This paper looks at these challenges and offers recommendations to better manage them. Today’s highly engineered environment requires a new first responder team that includes engineers and constructors. The importance of these new first responders could be seen in efforts to remove bent steel beams in the search for survivors on 9/11; seal levee breaches after Katrina; restore power and water supply after the tsunami at Fukushima; and the massive infrastructure recovery efforts following Super Storm Sandy in New York and New Jersey. These new first responders are also essential for rebuilding after the immediate response phase. Events of scale change the normal construction process. This is addressed in more detail in a companion paper at this conference. New logistical challenges emerge and evolve in the post-disaster phase. These challenges include destroyed logistical facilities; competition with other post-disaster aid flows; and disrupted supply chains.
  • 2. PM World Journal Intersection of Engineering, Construction and Vol. II, Issue VII – July 2013 Logistics Post-Disaster www.pmworldjournal.net Featured Paper Bob Prieto © 2013 Bob Prieto www.pmworldlibrary.net Page 2 of 35 Figure 1 Today’s managers charged with designing, building and operating with resiliency in mind must be cognizant of the growing role these new first responders play after events of scale. Their effectiveness and the effectiveness of longer term aid and reconstruction flows are closely coupled by this weakened logistical chain. LOGISTICS AFFECTING ACTIVITIES Many of the work processes and engineering, procurement and construction activities traditionally associated with large scale construction programs must be modified to deal with the realities of post-disaster construction. Some of these changes are driven by logistical constraints of the post-disaster environment while other changes are driven by changed institutional processes. Each of these changes impact the normal logistical processes expected in large scale programs. This paper looks at changes based on prior experience. Recommendations are provided in the matrix incorporated in Table 5 at the end of this document. Table 1. Logistics Affecting Activities Client capabilities and resources Global sourcing Road and bridge transport Vehicle safety Client-contractor alignment and contract Sourcing integrity Oversized shipments Human remains Mobilization Mission-critical, unique Ocean freight Communication
  • 3. PM World Journal Intersection of Engineering, Construction and Vol. II, Issue VII – July 2013 Logistics Post-Disaster www.pmworldjournal.net Featured Paper Bob Prieto © 2013 Bob Prieto www.pmworldlibrary.net Page 3 of 35 Table 1. Logistics Affecting Activities equipment sourcing Execution plans Quality of locally procured material Transportation insurance In-country logistical institutional infrastructure Project Management Manual Expediting Port capacity and operations Site transport Workshare Traffic routing and logistics plan Construction equipment Staging areas Design basis Building permits and consents for temporary construction and logistical facilities Construction fleet maintenance Cash flow Degree of design standardization Warehousing Non-process infrastructure (NPI) Anti-corruption and transparency Prefabrication Material security Craft training Stakeholder engagement Preassembly Logistical contract forms Small tools Change management Modularization Construction waste Degree of client- furnished materials and equipment Less-than-full truckload shipments Supplier relationship agreements (SRAs)
  • 4. PM World Journal Intersection of Engineering, Construction and Vol. II, Issue VII – July 2013 Logistics Post-Disaster www.pmworldjournal.net Featured Paper Bob Prieto © 2013 Bob Prieto www.pmworldlibrary.net Page 4 of 35 Client Capabilities and Resources – Client organization may be lacking resources that understand engineering, procurement and construction processes and how they change in a post-disaster environment. Impacts and importance of logistics in post disaster situation may not be sufficiently understood or required resources not engaged. Lack of appreciation for nature or scale of logistical challenges adversely impacts overall construction effort Client-Contractor Alignment and Contract – Private sector efforts are in support of clients with flexibility to quickly execute risk appropriate contracts. Public sector efforts are effective where prior contract vehicles exist and alignment activities have previously occurred. Lack of prior contract impacts efficiency of logistical commitments being made. Mobilization – Certain government or aid agency contracts are task order based with no provision for mobilization costs. This delays activities to create efficient logistics operation. Execution Plans – Funding driven baseline shaped by donor community Project Management Manual (PMM) – PMM expanded to include procedures/ approvals linked to funding source. These procedures may vary by project delivery approach, contracting strategy and project phase. Added approvals and complexity impact logistics chain. Figure 2 Workshare – Funding agencies may drive work to be performed locally.
  • 5. PM World Journal Intersection of Engineering, Construction and Vol. II, Issue VII – July 2013 Logistics Post-Disaster www.pmworldjournal.net Featured Paper Bob Prieto © 2013 Bob Prieto www.pmworldlibrary.net Page 5 of 35 Design Basis – Nature of funding sources constrains solutions reducing opportunities to modify supply chain. Degree of Design Standardization – Required volumes limit standardization opportunities Labor – OCONUS mobilization through Mobilization and Deployment Center (MDC). MDC in a Box for OCN mobilization (recruitment, training, and on-boarding process completed in 7 to 8 days) Figure 3 Table 2. Typical Stabilization and Post-Disaster Labor Requirements Contracts/Task Orders Time Period Fluor Personnel Mobilized Subcontract Personnel Mobilized BP MC 252 Incident Response 70 days 8,447 0 LOGCAP IV, TO5–AOR 120 days 1,480 1,924 LOGCAP IV, TO2 90 days 64 376 LOGCAP IV, TO4 60 days 72 248 FEMA Individual Assistance 90 days 1,410 2,190
  • 6. PM World Journal Intersection of Engineering, Construction and Vol. II, Issue VII – July 2013 Logistics Post-Disaster www.pmworldjournal.net Featured Paper Bob Prieto © 2013 Bob Prieto www.pmworldlibrary.net Page 6 of 35 Table 2. Typical Stabilization and Post-Disaster Labor Requirements Contracts/Task Orders Time Period Fluor Personnel Mobilized Subcontract Personnel Mobilized CETAC I 45 days 50 2,950 CETAC II 60 days 33 1,575 New Power Generation 45 days 50 540 Public Works Water 45 days 50 1,150 Prefabrication – Initially focused on response phase needs Preassembly – Typically limited by funding coupled to job creation in affected area; access route constraints Modularization – Use constrained by client awareness and procurement practices; site access may be limited to port areas and major routes Degree of Client – Furnished Materials and Equipment - Adequate owner provided advance financing limits use; contracting practices by government limit PMC+ approaches; multiplicity of buyers (lack of sourcing hub) reduces supply chain efficiency Table 3. Cost of Labor and Building Materials in Aceh Late 2004 to Late 2006 Resource Unit (RP) End 2004 Mid-2005 Early 2006 Oct 2006 Change (%) Labor 000/day 30 40 50 50 67
  • 7. PM World Journal Intersection of Engineering, Construction and Vol. II, Issue VII – July 2013 Logistics Post-Disaster www.pmworldjournal.net Featured Paper Bob Prieto © 2013 Bob Prieto www.pmworldlibrary.net Page 7 of 35 Table 3. Cost of Labor and Building Materials in Aceh Late 2004 to Late 2006 Resource Unit (RP) End 2004 Mid-2005 Early 2006 Oct 2006 Change (%) Wood million/m3 1.0 1.5 1.9 2.2 120 Cement 000/50kg 20 26 34 37 85 Sand 000/3m3 150 300 300 300 100 Brick each 250 580 700 700 180 Table 4. Cost of Labor and Building Materials in Sichuan Mid 2008 to Mid 2009 Resource Unit (RMB) Mid 2008 End 2008 Early 2009 Mid 2009 Change (%) Labor Per day 30 60 100 80 167 Brick Each 0.33 0.53 0.55 0.35 6 Cement Per ton 390 460 550 480 23.1 Aggregate Per m3 25 50 55 75 200 Steel Per ton 5,400 3,800 3,600 4,200 22.2
  • 8. PM World Journal Intersection of Engineering, Construction and Vol. II, Issue VII – July 2013 Logistics Post-Disaster www.pmworldjournal.net Featured Paper Bob Prieto © 2013 Bob Prieto www.pmworldlibrary.net Page 8 of 35 Supplier Relationship Agreements (SRAs) – Effective use limited by competitive procurement and form of contract; high demand drives use of non traditional sourcing for which reduced supplier-buyer information exchange has occurred. Global Sourcing – Expanded sourcing effort to meet times frames requires augmented vendor inspection, QA/QC and expediting. Supply identification of materials of construction should be undertaken for disaster types and locations in advance of disaster. Sourcing Integrity – Supply origins for certain bulk materials (timber) and their preparation for use may be difficult and compliance with procurement norms harder at the subcontractor level. Mission-Critical, Unique Equipment Sourcing – Supply chain compression activities may include new sources of supply, multi-vendor awards, use of CFM as feedstock to select vendors, phased procurement and pricing, expedited transport. Locally Procured Material Quality – May take physical possession but not title at end of inspection line to prevent material substitution further straining logistical chain. Expediting – Reflect evolving needs and on the ground conditions Traffic Routing and Logistics Plan – Reflect evolving needs and on the ground conditions; consider evolving condition of transport routes and other logistics facilities; increased number of logistics choke points and greater competition for logistics capabilities Figure 4
  • 9. PM World Journal Intersection of Engineering, Construction and Vol. II, Issue VII – July 2013 Logistics Post-Disaster www.pmworldjournal.net Featured Paper Bob Prieto © 2013 Bob Prieto www.pmworldlibrary.net Page 9 of 35 Building Permits and Consents for Temporary Construction and Logistical Facilities – Government capacity may be inadequate. Delay of facilities may result. Mechanisms for waivers may not exist. Figure 5 Warehousing – Limited CFM and shortages make this a lower priority but inability to reliably implement a just in time supply chain can make this an even more significant activity. Warehousing may be needed to be located closer to site of reconstruction activities because of weakened local logistics networks. Material Security – Augmented security; perimeter patrols; larger guard force Trafficking – Trafficking is key link in supply chain management as logistical system reconfigures post-disaster Logistical Contract Forms – Special requirements to address changed shipper risks Construction Waste – Expanded volumes associated with site debris; high mixed waste; potential need to classify portions as hazardous waste Less-Than-Full Truckload Shipments – Logistically expensive especially where shipments are rationed. Staging Areas – Inefficient supply chains exacerbate staging needs. Out of zone staging process utilized to control flow into valuable routes Road and Bridge Transport – Conditions and capacities unknown. Significant degradation may not be evident.
  • 10. PM World Journal Intersection of Engineering, Construction and Vol. II, Issue VII – July 2013 Logistics Post-Disaster www.pmworldjournal.net Featured Paper Bob Prieto © 2013 Bob Prieto www.pmworldlibrary.net Page 10 of 35 Oversized Shipments – Logistics constraints limit shipment sizes increasing volumes shipped. Ocean Freight – Competition for vessels or harbor constraints drive undesirable load sizes and combinations. Transportation Insurance – Unavailability affects logistics choices. Port Capacity and Operations – Potentially impacted by damage at the port; cargo handling operations overwhelmed by lack of prioritization. Construction Equipment – Competition for equipment may drive ownership decisions; efficient equipment not available; shortages of operators. Construction Fleet Maintenance – Maintenance requirements associated with difficult site conditions necessitate larger fleet sizes; fuel supply is critical resource. Figure 6 Non-Process Infrastructure (NPI) – Constrained by site access (transport; site based debris) and community perceptions; competition for generators and water treatment limit construction activities. Craft Training – Training expanded to include hazards of ongoing risk conditions; multiple client and contractor structures without strong program control undermines safety culture; local labor force may move between contractors more frequently diminishing training investment made by any one contractor. Small Tools – Requirement to address shortages and expanded workforce. Vehicle Safety – Difficulties encountered in driver certification and training
  • 11. PM World Journal Intersection of Engineering, Construction and Vol. II, Issue VII – July 2013 Logistics Post-Disaster www.pmworldjournal.net Featured Paper Bob Prieto © 2013 Bob Prieto www.pmworldlibrary.net Page 11 of 35 Human Remains – Protocols cause partial site shutdown and reconfigured logistics. Communication – Regional communication networks degraded impacting efficiency. In-Country Logistical Institutional Infrastructure – Institutional frameworks inappropriate for post disaster response and rebuilding. Site Transport – Local transport dysfunctional. Cash Flow – Need to bridge cash requirements of subcontractors makes payment terms an increasingly important selection factor in sourcing decisions. Anticorruption and Transparency – Risks greatly increase and monitoring and surveillance become larger activities. Increased security in logistics chain. Stakeholder Engagement – Changed stakeholder groups, priorities and communication difficulties impact effective communication. Change Management – Impacts of change magnified in logistics chain post disaster CONCLUSION AND RECOMMENDATIONS Changes to some logistics affected and logistics affecting engineering and construction activities have been described. Table 5 that follows includes a comparison with non- disaster programs and suggests some areas for consideration by resiliency planners, implementers and post disaster managers. The considerations laid out will help prepare the managers to deal with a growing dimension of post-disaster activities. Recommendations for individual considerations have been made based on experience. These specific recommendations at the activity level are complemented by the following recommendations.  Government and NGO community must plan for assisting in post-disaster recovery  Provide accessibility to the sites of critical infrastructure  Maintain awareness of global logistics chain  Ensure availability of specialized construction equipment, contracts, and materials  Develop well-documented system with clear interface points
  • 12. PM World Journal Intersection of Engineering, Construction and Vol. II, Issue VII – July 2013 Logistics Post-Disaster www.pmworldjournal.net Featured Paper Bob Prieto © 2013 Bob Prieto www.pmworldlibrary.net Page 12 of 35  Preplan and rehearse response and recovery scenarios for high-probability events  Earthquake  Hurricane  Flood  Engagement with engineering and construction community must begin pre-disaster  Pre-placed contracts  Program management  EPC  Supply chain  Earliest mobilization to disaster zone  Early activation of logistics chains  Post-disaster period requires streamlined decision frameworks  Decision authorities at project and disaster site  Logistical-affecting processes may act as barrier in post-disaster scenario  Examples are customs, building permits, and liability legislation  Consider a standard “modified” logistical template for local government consideration  “Go-bys”  Best Practices
  • 13. PM World Journal Intersection of Engineering, Construction and Vol. II, Issue VII – July 2013 Logistics Post-Disaster www.pmworldjournal.net Featured Paper Bob Prieto © 2013 Bob Prieto www.pmworldlibrary.net Page 13 of 35 Table 5. Logistics Affecting Engineering and Construction Activities Logistics- Affecting Activities Global Scale CAPEX Program - Leveraged Execution and Procurement Post-Disaster Reconstruction Recommendations for Post- Disaster Management Client capabilities and resources  Client organization is appropriately resourced or program manager engaged  Combined team brings necessary understanding of EPC activities and how they interact with necessary logistics considerations  Client organization may be lacking resources that understand EPC processes, and how they change in a post-disaster environment  Impacts and importance of logistics in a post- disaster situation may not be sufficiently understood in client organization, or required resources have not been engaged  Client lack of appreciation for nature or scale of logistical challenges may adversely impact overall engineering and construction effort  Client organizations must recognize that the linkage between end use and shipping and other logistical activities grows in importance in a post disaster situation  Pre-positioned contracts with experienced post-disaster construction contractors that have strong logistics capabilities provide owner organizations with the capability to efficiently respond and recover Client- contractor alignment and contract  Pre-established contractual basis reflective of overall procurement and construction strategy  Private sector efforts typically in support of major customers, with flexibility to quickly execute risk-appropriate contracts  Public sector efforts effective where prior  Pre-positioned contracts allow for pre-disaster alignment around basic work processes, allocation of responsibilities, and delegated and retained authorities and approvals  Supply chain and logistical
  • 14. PM World Journal Intersection of Engineering, Construction and Vol. II, Issue VII – July 2013 Logistics Post-Disaster www.pmworldjournal.net Featured Paper Bob Prieto © 2013 Bob Prieto www.pmworldlibrary.net Page 14 of 35 Table 5. Logistics Affecting Engineering and Construction Activities Logistics- Affecting Activities Global Scale CAPEX Program - Leveraged Execution and Procurement Post-Disaster Reconstruction Recommendations for Post- Disaster Management  Alignment with owner organization contract vehicles exist and alignment activities have previously occurred (FEMA and LOGCAP IV)  Lack of a prior contract impacts efficiency of logistical commitments being made  Lack of well-defined responsibilities and authorities in post-disaster organization may delay completion of required RACI charts, creating uncertainties in approval process for crucial logistics-affecting activities strategies can be discussed and the new first responder in today's built environment can participate in select tabletop exercises Mobilization  Typically recognized and funded activity  Certain government or aid agency contracts are task order-based with no provision for mobilization costs, delaying activities and commitments to create an efficient logistics operation  Create a limited mobilization task in pre-positioned contracts to accelerate response timeframes Execution plans  Scope-driven  Funding-driven baseline  Clearly identify any
  • 15. PM World Journal Intersection of Engineering, Construction and Vol. II, Issue VII – July 2013 Logistics Post-Disaster www.pmworldjournal.net Featured Paper Bob Prieto © 2013 Bob Prieto www.pmworldlibrary.net Page 15 of 35 Table 5. Logistics Affecting Engineering and Construction Activities Logistics- Affecting Activities Global Scale CAPEX Program - Leveraged Execution and Procurement Post-Disaster Reconstruction Recommendations for Post- Disaster Management baseline shaped by donor community or “color of money" funding-source-linked requirements at earliest possible stage  Select major donor organization requirements can be pre-identified in pre- positioned contracts (examples: FEMA Public Assistance, State Emergency Management, Red Cross) Project Management Manual  Standard go-by template with client-specific forms, procedures, and approvals  Expanded to include forms, procedures, and approvals linked to funding source  Procedures may vary by project delivery approach (direct execution or grant funded); contracting strategy (design-bid build, design build); and phase of project  Added approvals and complexity may impact logistics chain  Pre-positioned contracts allow for pre-disaster alignment around basic work processes and reports  Critical logistical hubs and choke points can be pre- identified Workshare  Global Engineering Centers (GECs)  Funding agencies may drive work to be performed locally  Local engineering and construction resource surveys may be periodically conducted as part of pre-
  • 16. PM World Journal Intersection of Engineering, Construction and Vol. II, Issue VII – July 2013 Logistics Post-Disaster www.pmworldjournal.net Featured Paper Bob Prieto © 2013 Bob Prieto www.pmworldlibrary.net Page 16 of 35 Table 5. Logistics Affecting Engineering and Construction Activities Logistics- Affecting Activities Global Scale CAPEX Program - Leveraged Execution and Procurement Post-Disaster Reconstruction Recommendations for Post- Disaster Management workshare limits need to move many resources to project location positioned contract Design basis  Optimized against well- defined owner criteria through a formal tollgate process  Nature of funding sources may constrain solutions to replace in kind, reducing opportunities to modify supply chain  Existing planning documents should be inventoried and collected to accelerate reconstruction planning  Efforts focused on achieving plans versus creating entirely new ones where possible  Planning collection in advance of disaster also facilitates resiliency reviews by local disaster planning agencies Degree of design standardization  Maximized to reduce supply chain  Required volumes limit standardization opportunities  Incorporate resiliency features as part of new design basis Labor  Globally and locally sourced – standard HR systems and processes  OCONUS mobilization through Mobilization and Deployment Center (MDC)  MDC in a Box for other- country national (OCN)  Client organization must ensure response and reconstruction contractors have well developed mobilization plans and capabilities
  • 17. PM World Journal Intersection of Engineering, Construction and Vol. II, Issue VII – July 2013 Logistics Post-Disaster www.pmworldjournal.net Featured Paper Bob Prieto © 2013 Bob Prieto www.pmworldlibrary.net Page 17 of 35 Table 5. Logistics Affecting Engineering and Construction Activities Logistics- Affecting Activities Global Scale CAPEX Program - Leveraged Execution and Procurement Post-Disaster Reconstruction Recommendations for Post- Disaster Management mobilization  From first speaking to a recruiter to a putting boots on the ground, the recruitment, training, and on- boarding process can be completed in 7 to 8 days Prefabrication  Maximized to address labor availability and cost  Eliminates shipments of temporary equipment, materials, and construction consumables  Reduces construction waste streams  Initially focused on response-phase needs  Identify staging and prefabrication sites in proximity to critical infrastructure and population centers  Identify similar regional areas outside the evaluated zone Pre-assembly  Maximized to address labor availability and cost  Typically limited by funding linkages to job creation in affected area  May be constrained by  Identify staging and prefabrication sites in proximity to critical infrastructure and population
  • 18. PM World Journal Intersection of Engineering, Construction and Vol. II, Issue VII – July 2013 Logistics Post-Disaster www.pmworldjournal.net Featured Paper Bob Prieto © 2013 Bob Prieto www.pmworldlibrary.net Page 18 of 35 Table 5. Logistics Affecting Engineering and Construction Activities Logistics- Affecting Activities Global Scale CAPEX Program - Leveraged Execution and Procurement Post-Disaster Reconstruction Recommendations for Post- Disaster Management  Eliminates shipments of temporary equipment, materials, and construction consumables  Reduces construction waste streams access route constraints centers  Identify similar regional areas outside the evaluated zone  Identify major access routes and weight and size constraints as part of disaster planning efforts Modularization  Maximizes benefits associated with manufacturing efforts, such as those realized on a smaller scale with prefabrication and pre- assembly  Allows parallel construction to shorten schedules  Facilitates pre- commissioning  Uses constrained by client awareness and constraining procurement practices  Site access may be constrained to port areas and, at later stages, major overland logistical routes  Identify staging and prefabrication sites in proximity to critical infrastructure and population centers  Identify similar regional areas outside the evaluated zone  Identify major access routes and weight and size constraints as part of disaster planning efforts. Degree of  Best practice  Use adequate  Prepositioned response and
  • 19. PM World Journal Intersection of Engineering, Construction and Vol. II, Issue VII – July 2013 Logistics Post-Disaster www.pmworldjournal.net Featured Paper Bob Prieto © 2013 Bob Prieto www.pmworldlibrary.net Page 19 of 35 Table 5. Logistics Affecting Engineering and Construction Activities Logistics- Affecting Activities Global Scale CAPEX Program - Leveraged Execution and Procurement Post-Disaster Reconstruction Recommendations for Post- Disaster Management client-furnished materials and equipment moving beyond major equipment to include select construction bulks, piping, cabling, pumps, motors, and MCC  Targeted levels nominally 30 percent  Necessitates strong materials management organization as part of expanded program management contractor (PMC) role (PMC+) owner-provided advance financing limits  Contracting practices by government limit PMC+ contracting approaches  Multiplicity of buyers (lack of sourcing hub) reduces supply chain efficiency reconstruction contracts should provide for use of commercial practices to the maximum extent possible  Contractors with well- developed supply chains are essential in post-disaster settings
  • 20. PM World Journal Intersection of Engineering, Construction and Vol. II, Issue VII – July 2013 Logistics Post-Disaster www.pmworldjournal.net Featured Paper Bob Prieto © 2013 Bob Prieto www.pmworldlibrary.net Page 20 of 35 Table 5. Logistics Affecting Engineering and Construction Activities Logistics- Affecting Activities Global Scale CAPEX Program - Leveraged Execution and Procurement Post-Disaster Reconstruction Recommendations for Post- Disaster Management Supplier relationship agreements (SRAs)  Maximize use of PMC's SRAs to simplify supply chain, gain greater assurance on delivery timeframes, and consolidate shipments  High level of pre-transaction information transferred between buyer and supplier  Effective use limited to private sector facilities and clients due to traditional limitations on competitive procurement and form of contract for non-private buyers  High demand drives use of non-traditional sourcing for which reduced supplier-buyer information exchange has previously occurred  Prepositioned response and reconstruction contracts should provide for use of commercial practices to the maximum extent possible  Contractors with well- developed supply chains are essential in post-disaster settings Global sourcing  Leverage of ongoing supplier analysis and assessment activities consistent with anticipated business volumes by supply category and regions  Expanded sourcing effort to meet required timeframes and budgets requires augmented vendor inspection, QA/QC, and expediting efforts  Identification of supplies of materials for construction and required non-process infrastructure undertaken for limited number of disaster types  Periodic assessments should be made of basic construction material availability for a range of disasters (local, regional, multi-regional)
  • 21. PM World Journal Intersection of Engineering, Construction and Vol. II, Issue VII – July 2013 Logistics Post-Disaster www.pmworldjournal.net Featured Paper Bob Prieto © 2013 Bob Prieto www.pmworldlibrary.net Page 21 of 35 Table 5. Logistics Affecting Engineering and Construction Activities Logistics- Affecting Activities Global Scale CAPEX Program - Leveraged Execution and Procurement Post-Disaster Reconstruction Recommendations for Post- Disaster Management  Appropriate supply sources pre-identified prior to major program activities and locations in advance of disaster-limiting logistics system planning activities Sourcing integrity  Pre-acquisition surveys confirm environmental, labor, and legal compliance by supply base  Local supply capabilities well defined and capacity building undertaken off a known base  Supply origins for certain bulk materials (timber) and their preparation or treatment for use may be difficult to ascertain  Compliance with global procurement norms harder to police at the subcontractor level  Best-value procurement, with strong quality and inspection efforts, produces more consistent and timely outcomes and, at the end of the day, the most cost-effective outcome, all costs considered Mission-critical, unique equipment sourcing  Traditional long-lead items procured through early funding commitments  Supply chain compression activities may include:  New sources of supply  Multi-vendor awards  Use of CFM as feedstock to selected vendors  Prepositioned response and reconstruction contracts should provide for use of commercial practices to the maximum extent possible  Contractors with well-developed supply chains are essential in post-disaster
  • 22. PM World Journal Intersection of Engineering, Construction and Vol. II, Issue VII – July 2013 Logistics Post-Disaster www.pmworldjournal.net Featured Paper Bob Prieto © 2013 Bob Prieto www.pmworldlibrary.net Page 22 of 35 Table 5. Logistics Affecting Engineering and Construction Activities Logistics- Affecting Activities Global Scale CAPEX Program - Leveraged Execution and Procurement Post-Disaster Reconstruction Recommendations for Post- Disaster Management  Phased procurement and pricing  Expedited transport (Aeroflot) settings Locally procured material quality  Standard vendor qualification and inspection programs  Material (batch) inspections  May take physical possession, but not title, at end of inspection line to prevent material substitution further straining overall logistical chain  Strained logistical chains require the right shipments, at the right time, to the right place  Poor quality and associated back-shipment and rework or workarounds strain an already over-taxed supply chain Expediting  Focused on baseline schedule execution  Reflect evolving needs and on-the-ground conditions  Trafficking into disaster area should not be left to inexperienced suppliers buying shipment services on a low-cost and uncoordinated basis Traffic routing and logistics plan  Focused on baseline schedule execution  Reflect evolving needs and on-the-ground conditions  Consider evolving condition of transport routes and other logistics facilities  Trafficking into the disaster area should not be left to inexperienced suppliers buying shipment services on a low-cost and uncoordinated basis
  • 23. PM World Journal Intersection of Engineering, Construction and Vol. II, Issue VII – July 2013 Logistics Post-Disaster www.pmworldjournal.net Featured Paper Bob Prieto © 2013 Bob Prieto www.pmworldlibrary.net Page 23 of 35 Table 5. Logistics Affecting Engineering and Construction Activities Logistics- Affecting Activities Global Scale CAPEX Program - Leveraged Execution and Procurement Post-Disaster Reconstruction Recommendations for Post- Disaster Management  Increased number of logistics choke points and greater competition for logistics capabilities Building permits and consents for temporary construction and logistical facilities  Routine activity  Government capacity may be inadequate given widespread damage and competing demands for permits  Delay of logistical and temporary construction facilities may result  Mechanisms for waivers may not exist  Identify and put in place an expedited process for temporary or transitional facilities after a declared disaster Warehousing  Consistent with higher CFM  More limited CFM and shortages of labor and materials may make warehousing a lower priority facility  Inability to reliably implement a just-in-time supply chain can make warehousing an even more significant activity  Warehousing may need to be located closer to site of reconstruction activities  Mechanisms to identify vacant, large-scale commercial facilities equipped to receive and warehouse equipment and materials should be pre- established (Examples: vacant "big box" stores, warehouses, and supermarkets)
  • 24. PM World Journal Intersection of Engineering, Construction and Vol. II, Issue VII – July 2013 Logistics Post-Disaster www.pmworldjournal.net Featured Paper Bob Prieto © 2013 Bob Prieto www.pmworldlibrary.net Page 24 of 35 Table 5. Logistics Affecting Engineering and Construction Activities Logistics- Affecting Activities Global Scale CAPEX Program - Leveraged Execution and Procurement Post-Disaster Reconstruction Recommendations for Post- Disaster Management because of weakened local logistics networks Material security  Warehouse and lay-down areas typically have controlled access and routine security  Augmented security  Perimeter patrols  Larger guard force  Pre-establish badging requirements and requirements for security or auxiliary police Trafficking  Most contractors rely on supplier to ship goods  Supplier not expert  Materials arrive late, or worse, damaged because the supplier went with the low-cost shipper, without checking quality and safety records  Key link in supply chain management as logistical system responds to stress and reconfigures post- disaster  Trafficking into the disaster area should not be left to inexperienced suppliers buying shipment services on a low-cost and uncoordinated basis
  • 25. PM World Journal Intersection of Engineering, Construction and Vol. II, Issue VII – July 2013 Logistics Post-Disaster www.pmworldjournal.net Featured Paper Bob Prieto © 2013 Bob Prieto www.pmworldlibrary.net Page 25 of 35 Table 5. Logistics Affecting Engineering and Construction Activities Logistics- Affecting Activities Global Scale CAPEX Program - Leveraged Execution and Procurement Post-Disaster Reconstruction Recommendations for Post- Disaster Management  Fluor controls delivery  Use companies that have good tracking (GPS) and dispatching capabilities  Can change routes or even delivery locations as the situation dictates Logistical contract forms  Generally industry standard  Special requirements to address changed shipper risks:  Demurrage  Labor strife  Excess wear and tear  Lost productivity  Availability of fuel  Security  Strategies for changed logistical risk management should be pre-assessed and decisions made on types of risk best retained
  • 26. PM World Journal Intersection of Engineering, Construction and Vol. II, Issue VII – July 2013 Logistics Post-Disaster www.pmworldjournal.net Featured Paper Bob Prieto © 2013 Bob Prieto www.pmworldlibrary.net Page 26 of 35 Table 5. Logistics Affecting Engineering and Construction Activities Logistics- Affecting Activities Global Scale CAPEX Program - Leveraged Execution and Procurement Post-Disaster Reconstruction Recommendations for Post- Disaster Management Construction waste  Seek to minimize volumes generated (25 percent of construction materials are waste)  Minimize mixed waste  Recycle  Expanded volumes associated with site debris  High mixed waste  Potential need to classify portions as hazardous waste  Pre-identification of temporary and permanent debris storage locations and preferred logistical movements associated with debris handling for a range of total impacts Less-than-full truckload shipments  Limited attention beyond CFM volumes  Logistically expensive, especially where possession times or number of shipments are effectively rationed  Trafficking into the disaster area should not be left to inexperienced suppliers buying shipment services on a low-cost and uncoordinated basis Staging areas  Staging area at port or key local hub  Staging and warehouse area at or near site  Inefficient supply chains may exacerbate staging area needs  Out-of-zone staging process utilized to control flow into valuable shipping space and routes  Identify staging and prefabrication sites in proximity to critical infrastructure and population centers  Identify similar regional areas outside the evaluated zone  Identify major access routes and weight and size constraints as part of disaster
  • 27. PM World Journal Intersection of Engineering, Construction and Vol. II, Issue VII – July 2013 Logistics Post-Disaster www.pmworldjournal.net Featured Paper Bob Prieto © 2013 Bob Prieto www.pmworldlibrary.net Page 27 of 35 Table 5. Logistics Affecting Engineering and Construction Activities Logistics- Affecting Activities Global Scale CAPEX Program - Leveraged Execution and Procurement Post-Disaster Reconstruction Recommendations for Post- Disaster Management planning efforts Road and bridge transport  Conditions and capacities generally well understood  Conditions and capacities unknown  Significant degradation may not be evident  Preposition a structural assessment contract for critical logistical infrastructure to provide early information of logistical degradation of any form Oversized shipments  Limited to high-value equipment and modules  Platooned where possible  Logistics constraints may cause shipment sizes to be constrained, increasing volumes shipped and associated labor requirements  Client organizations must recognize that the linkage between end use and shipping and other logistical activities grows in importance in a post-disaster situation  Prepositioned contracts, with experienced post-disaster construction contractors who have strong logistics capabilities, provide owner organizations with the capability to efficiently respond and recover Ocean freight  Heavy lift needs identified in conjunction with long-lead and modularization  Competition for vessels or harbor constraints may drive undesirable load sizes and combinations  Client organizations must recognize that the linkage between end use and shipping and other logistical activities grows in importance in a post-disaster situation
  • 28. PM World Journal Intersection of Engineering, Construction and Vol. II, Issue VII – July 2013 Logistics Post-Disaster www.pmworldjournal.net Featured Paper Bob Prieto © 2013 Bob Prieto www.pmworldlibrary.net Page 28 of 35 Table 5. Logistics Affecting Engineering and Construction Activities Logistics- Affecting Activities Global Scale CAPEX Program - Leveraged Execution and Procurement Post-Disaster Reconstruction Recommendations for Post- Disaster Management planning  Prepositioned contracts, with experienced post-disaster construction contractors who have strong logistics capabilities, provide owner organizations with the capability to efficiently respond and recover Transportation insurance  Generally industry standard  Unavailability and cost or coverage limitations may affect logistics choices  Strategies for changed logistical risk management should be pre-assessed and decisions made on types of risk best retained Port capacity and operations  Often saturated by global-scale programs  May necessitate separate material handling wharfs  Traditional challenges scaled up and potentially impacted by damage at the port  Cargo handling operations may be overwhelmed by lack of coordinated prioritization of needs  Preposition a structural assessment contract for critical logistical infrastructure to provide early information of logistical degradation of any form  Trafficking into the disaster area should not be left to inexperienced suppliers operating on an uncoordinated basis Construction equipment  Lease-versus- buy decisions intermittently constrained by  Competition for equipment may drive less than desirable ownership  Local construction equipment resource surveys may be periodically conducted as part
  • 29. PM World Journal Intersection of Engineering, Construction and Vol. II, Issue VII – July 2013 Logistics Post-Disaster www.pmworldjournal.net Featured Paper Bob Prieto © 2013 Bob Prieto www.pmworldlibrary.net Page 29 of 35 Table 5. Logistics Affecting Engineering and Construction Activities Logistics- Affecting Activities Global Scale CAPEX Program - Leveraged Execution and Procurement Post-Disaster Reconstruction Recommendations for Post- Disaster Management availability  Specialized equipment identified at early stage decisions  Most efficient equipment may not be available  Shortages of major equipment operators of pre-positioned contract Construction fleet maintenance  May be delivered as part of PMC+ services  Fueling operations may best be done as a client- furnished service  Fuel logistics may be critical challenge  Increased maintenance requirements associated with difficult site conditions may necessitate larger fleet sizes  Fuel supply is critical resource during early phases  Local construction equipment resource surveys may be periodically conducted as part of pre-positioned contract Non-process infrastructure (NPI)  Growing challenge  Increased use of modular camp and ancillary facilities  Requires early  Meeting the NPI challenge may be constrained by site access (transport or site-based debris) and community perceptions  Competition for generators and water treatment may limit rates  Identify NPI requirements for a range of disasters (scale and type) as part of prepositioned contract activities  Identify gaps in existing capacity
  • 30. PM World Journal Intersection of Engineering, Construction and Vol. II, Issue VII – July 2013 Logistics Post-Disaster www.pmworldjournal.net Featured Paper Bob Prieto © 2013 Bob Prieto www.pmworldlibrary.net Page 30 of 35 Table 5. Logistics Affecting Engineering and Construction Activities Logistics- Affecting Activities Global Scale CAPEX Program - Leveraged Execution and Procurement Post-Disaster Reconstruction Recommendations for Post- Disaster Management site access  Site power and water may be met from nearby networks in many instances or temporary generators or treatment plants elsewhere of certain construction activities Craft training  Skills, construction safety, and process safety training focused on labor force are intended to serve program's needs  Consistent safety culture across program reinforces safety  Training expanded to include increased awareness of hazards associated with prior destruction and any ongoing risk conditions  Multiple client and contractor structures without strong program control undermine efforts to build safety culture  Local labor force may move between contractors more frequently, diminishing the training investment made by any one contractor (no overall  Develop post-disaster craft training program template for likely post-disaster conditions to be encountered  Emergency authorities to include a mandate for safety
  • 31. PM World Journal Intersection of Engineering, Construction and Vol. II, Issue VII – July 2013 Logistics Post-Disaster www.pmworldjournal.net Featured Paper Bob Prieto © 2013 Bob Prieto www.pmworldlibrary.net Page 31 of 35 Table 5. Logistics Affecting Engineering and Construction Activities Logistics- Affecting Activities Global Scale CAPEX Program - Leveraged Execution and Procurement Post-Disaster Reconstruction Recommendations for Post- Disaster Management program focus) Small tools  Implement program-wide small tools program to control cost, reduce theft, and improve safety  Small tools program a requirement to address shortages and expanded workforce  Prepositioned contractor should have an in-place, small tools capability to foster response and reconstruction activities Vehicle safety  Driver certification and safe driving program  Reduced accidents support increased logistics availability  Difficulties may be encountered in driver certification and training, given competition for limited supply  Strengthened driver inspection program as part of materials receipt process Human remains  Not typically encountered  Protocols put in place and may cause partial site shutdown and reconfigured site or supply chain logistics  Defined program for human remain recovery, with clearly assigned responsibilities and augmentation plan for large-scale events Communication  Utilize regional communication  Regional communication networks may be  Project Management Plan should identify planned
  • 32. PM World Journal Intersection of Engineering, Construction and Vol. II, Issue VII – July 2013 Logistics Post-Disaster www.pmworldjournal.net Featured Paper Bob Prieto © 2013 Bob Prieto www.pmworldlibrary.net Page 32 of 35 Table 5. Logistics Affecting Engineering and Construction Activities Logistics- Affecting Activities Global Scale CAPEX Program - Leveraged Execution and Procurement Post-Disaster Reconstruction Recommendations for Post- Disaster Management networks and supplement with site-based communication s as needed unavailable or degraded, impacting efficiency of supply chain operations communication strategy and contractor provided-capabilities (Example: Sat-Phone) In-country logistical institutional infrastructure  Policies defined:  Imports and duties  Weight limits  Packaging requirements  Rules of origin  Required documentati on  Typical approval timeframes  Agency roles understood (even if inefficient)  Institutional frameworks may be inappropriate for post-disaster response and rebuilding  Institutional frameworks for modification may be absent, contributing to logistical chain ineffectiveness or uncertainty  Establish institutional frameworks for engineering, construction, and logistical response activities and the specialized issues associated with reconstruction  Clearly identify variance from normal processes and authorities
  • 33. PM World Journal Intersection of Engineering, Construction and Vol. II, Issue VII – July 2013 Logistics Post-Disaster www.pmworldjournal.net Featured Paper Bob Prieto © 2013 Bob Prieto www.pmworldlibrary.net Page 33 of 35 Table 5. Logistics Affecting Engineering and Construction Activities Logistics- Affecting Activities Global Scale CAPEX Program - Leveraged Execution and Procurement Post-Disaster Reconstruction Recommendations for Post- Disaster Management Site transport  Typically bus transport from site gate or construction camp  Local transport, if available  Local transport may be dysfunctional  Travel times for critical specialty labor may necessitate increased helicopter operations  Logistical plan should identify extraordinary transportation capabilities:  Heavy lift  River access  Heliport or potential landing sites in vicinity of staging areas  Warehouse  Command centers Cash flow  Positive cash flow or minimum working capital needs do not influence logistical decision making  The need to bridge cash requirements of subcontractors makes payment terms an increasingly important selection factor in sourcing decisions  Prepositioned contracts should have necessary payment mechanisms, invoicing requirements, and approval mechanics thoroughly addressed Anticorruption and transparency  Required business process  Risks greatly increase, and monitoring and surveillance become larger activities  May impact sources of supply, logistic routes,  Strong transparency and anticorruption requirements in place and incorporated into all contracts
  • 34. PM World Journal Intersection of Engineering, Construction and Vol. II, Issue VII – July 2013 Logistics Post-Disaster www.pmworldjournal.net Featured Paper Bob Prieto © 2013 Bob Prieto www.pmworldlibrary.net Page 34 of 35 Table 5. Logistics Affecting Engineering and Construction Activities Logistics- Affecting Activities Global Scale CAPEX Program - Leveraged Execution and Procurement Post-Disaster Reconstruction Recommendations for Post- Disaster Management and ports of entry  May necessitate increased security in logistics chain Stakeholder engagement  Keep stakeholders informed in advance of logistics activities impacting local or regional transportation networks  Changed stakeholder groups, priorities, and communication difficulties impact the effective communication of planned logistic activities that affect local and regional networks  Stakeholder impacts may be exacerbated by difficulties in stakeholder engagement  Communication plans, focused on both response and reconstruction activities, developed in advance Change management  Critical activity for efficient supply chain operations  Impacts of change magnified in logistics chain post disaster  Responsibility and timely decision processes incorporated into Project Management Plan and institutional frameworks for post-disaster operations
  • 35. PM World Journal Intersection of Engineering, Construction and Vol. II, Issue VII – July 2013 Logistics Post-Disaster www.pmworldjournal.net Featured Paper Bob Prieto © 2013 Bob Prieto www.pmworldlibrary.net Page 35 of 35 About the Author Bob Prieto Senior Vice President Fluor Bob Prieto is a senior vice president of Fluor, one of the largest, publicly traded engineering and construction companies in the world. He is responsible for strategy for the firm’s Industrial & Infrastructure group which focuses on the development and delivery of large, complex projects worldwide. The group encompasses three major business lines including Infrastructure, with an emphasis on Public Private Partnerships; Mining; and Industrial Services. Bob consults with owners of large engineering & construction capital construction programs across all market sectors in the development of programmatic delivery strategies encompassing planning, engineering, procurement, construction and financing. He is author of “Strategic Program Management”, “The Giga Factor: Program Management in the Engineering and Construction Industry” and “Application of Life Cycle Analysis in the Capital Assets Industry” published by the Construction Management Association of America (CMAA) and “Topics in Strategic Program Management” as well as over 450 other papers and presentations. Bob is a member of the ASCE Industry Leaders Council, National Academy of Construction and a Fellow of the Construction Management Association of America. Bob served until 2006 as one of three U.S. presidential appointees to the Asia Pacific Economic Cooperation (APEC) Business Advisory Council (ABAC), working with U.S. and Asia-Pacific business leaders to shape the framework for trade and economic growth and had previously served as both as Chairman of the Engineering and Construction Governors of the World Economic Forum and co-chair of the infrastructure task force formed after September 11th by the New York City Chamber of Commerce. Previously, he served as Chairman at Parsons Brinckerhoff (PB), one of the world’s leading engineering companies. Bob Prieto can be contacted at Bob.Prieto@fluor.com.