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Solar Power
                      Solutions



                                     Wire and Cable • Photovoltaic Connectors • Combiner Boxes
                                     Fuses • Grounding • Power Connectors
                                     Physical Support Products • Cable Ties and Clips
                                     Supply Chain Solutions




Products. Technology. Services. Delivered Globally.
Utility-Scale Solar Farm
    From solar farms to commercial rooftop applications, these diagrams highlight areas that Anixter serves with the latest products and technical expertise.




                                                                                                                                               10
                                  11


                                                                                                                          PV connectivity
                                                                                     2


                                                                                                                                 4                  7
                                                                                                                  1



                     Recombiner box




                                                                                                                                            Inverter/transformer




                                                  6                                                                                                     3

                                                                                                                                                      Out to
                                                                                                                                                    Substation
                                                 Combiner box



1
      PV wire: Used to interconnect solar panels; most commonly 10-14 AWG           4
                                                                                         PV connectors: Specially designed connectors for PV wire;
      (Type PV Listed, UL 4703)                                                          available in multiple interface types

2
      Collector cable: Typically RHW-2 copper or aluminum                           5
                                                                                         Combiner boxes: Combines output of multiple PV panels
      in a variety of AWG sizes (Type PV Listed, UL 4703)                                into a single collector cable

3
      Power cable: Typically URD or MV-105, copper or aluminum;                     6
                                                                                         Fuses/fuse holders: Protects panels from damage due
      most commonly 15 kV and 35 kV                                                      to electrical failures
Commercial Rooftop

                                                 10                                                             PV connectivity



                    Cable routing




                                                                                                          7



                OR                                                        8


                                                       5




                                                                                                                            9
                         8



                                                           6       2




                                                           Combiner box
         Inverter



7
    Edge clips and cable ties: UV-stabilized products,                        10
                                                                                   Grounding: Maintains safe ground plane throughout
    specially designed for solar applications                                      solar generating system
8   Conduit/cable tray: Protects and routes cable                             11
                                                                                   Ethernet switch: Manages communications and data
                                                                                   acquisition systems
9   Roof blocks: Supports panel structure while protecting roof surface
Wire and Cable
Photovoltaic Wire – Panel Interconnect Wire
• Copper conductor
• XLPE insulation
• Type PV Listed, UL 4703: 600 V, 1 kV or 2 kV
• 600 V USE-2, UL 854 for direct burial applications
• 1 kV RWU90, CSA c22.2 No. 38-05


Collector Cable – RHH/RHW-2
• Aluminum or copper conductor
• 2 kV RHH/RHW-2, UL 44
• Type PV Listed, UL 4703: 600 V, 1 kV or 2 kV
• 600 V USE-2, UL 854
• ICEA S-95-658


15 kV or 35 kV URD Power Cable
• Aluminum or copper conductor
• ICEA S-94-649
• TRXLP insulation or EPR insulation
• Polyethylene jacket
• Direct burial applications


15kV MV105 Power Cable
• Copper or aluminum conductor
• Type MV105, UL 1072
• Copper tape shield
• EPR insulation
• Conduit or underground duct


Ground Wire
• Meets ASTM specifications
• Soft drawn bare copper
• Solid or stranded


Communication and Control Cables
• Fiber optic or copper cable
• Multiconductor or paired
• Multiple shielding options
• For instrumentation, metering and control applications
PV Connectors
PV connectors are used to connect the end of each array of panels to the PV wire that runs back to the combiner box.
Note: Not all PV connectors mate together. It is critical that you know the manufacturer of the connector that is on the
end of the array of panels.



Combiner Boxes
Solar combiner boxes are used to combine PV cables from several solar arrays. The PV cables are fed through fuses
to produce a single output that is then fed to the inverter. Combiner boxes are used for both commercial rooftop
and solar farm applications.
• 600 V or 1 kV
• Input circuits: 1–48 circuits
• UL 1741 standard
• Enclosure types, NEMA 4X fiberglass or NEMA 3R painted steel
• Fuses: fused or nonfused
• Monitoring: wireless monitoring, wired monitoring, unmonitored
• Integral disconnect: with or without disconnect switch



Fuses
Fuses for combiner boxes can be included with the combiner box or may be purchased separately.

600 V
• Fast-acting fuses
• 8 A, 10 A, 12 A and 15 A (most common)


1,000 V
• PV fuses
• 8 A, 10 A, 12 A and 15 A (most common)



Grounding
Anixter has a wide variety of product available to help you with your grounding requirements.
• Copper ground rods
• Mechanical and compression grounding connectors
• Flexible braid
• Lightning arrestors
• Exothermic grounding



Power Connectors
Copper and aluminum compression connectors are used for terminating medium and large AWG size cables
in electrical applications.
• Compression type lugs
• Compression barrel splices
• Mechanical lugs and splices
Physical Support Products
Photovoltaic installations (whether rooftop or utility scale) are subject to adverse UV light, wind and corrosive conditions. Anixter offers a full line of physical support products to help protect,
route and support solar installations of any type. Our product portfolio includes cable tray, conduit, cable ties and clips, roof blocks, and other innovative routing and mounting solutions.


Cable Tray
• Supports and routes cable
• Available in several materials (e.g., aluminum, galvanized steel and stainless steel)
• Ladder tray or basket tray


Conduit
• Conduit fittings and connectors
• Routes and protects cable
• Flexible or rigid
• Metallic or nonmetallic


Roof Blocks
• Made from recycled rubber
• No roof penetration required
• Customizable to support conduit, tray, duct, walkway or frame


Panel Racking Solutions
Panel racks are used to support, mount and ground solar installations. Anixter can supply several racking solutions, including innovative
products that are lightweight, yet strong, and also serve as a system that routes and protects the PV cabling.




UV Stabilized Cable Ties and Edge Clips
Specifically designed for the solar industry, Anixter offers cable ties and edge clips that are made of UV stabilized PA66UV material.
This provides additional protection against UV radiation for long-term outdoor use.


Cable Ties
UV stabilized cable ties are available in a wide range of styles, tensile strengths and bundle diameters.




Edge Clips
UV stabilized edge clips are designed to route cable by securing them to a metal or plastic frame rail edge, which eliminates
the need for mounting holes or mechanical fasteners.
Our Supply Chain Solutions
Winning the project is the first challenge; managing the project to an acceptable return is perhaps the biggest challenge. Anixter’s READY!SM Deployment Services map the deployment
of product to the construction schedule to reduce lead times, on-site storage and risk.




READY!SM Kit                                                                                  READY!SM To Install
Anixter can kit common products together,                                                     Anixter can cut collector and power cables
making them easier to handle and find on                                                      to your specific lengths. The cables can
the job site.                                                                                 be cut to your exact length, tagged to your
                                                                 KIT                          specifications and delivered just-in-time                   TO INSTALL
• Kits can also reduce the amount of
  separate packages that need to be                                                           to the job site. Cut-to-length reels reduce
  opened as well as minimize the amount                                                       scrap, on-site cutting, storage, theft, damage
  of waste that needs to be disposed.                                                         and labor costs. Anixter’s Parapull reels allow
                                                                                              you to make one pull of multiple cables,
• Kits could contain products such as one                                                     saving you time and money.
  12-string combiner box with 12 fuses,
  12 female solar connectors, 12 male
  solar connectors, UV resistant cable ties
  and edge clips, grounding connectors
  and a 1,000-ft. spool of PV cable.



PV Wire Harnesses, Jumpers and Pigtails                                                       Tagging
Installing solar connectors in the field                                                      In addition to cutting to length, Anixter
can be timely and expensive. Anixter                                                          has the ability to custom tag each reel.
can supply custom PV wire harnesses,                                                          To help contractors locate the correct
jumpers and pigtails for a plug-and-play                                                      reel to use for a particular circuit,
installation setup.                                                                           Anixter can add the circuit number
• PV Harnesses can be used to put multiple                                                    or identification to each tag. This can
  strings in parallel, eliminating the need                                                   be especially valuable to a contractor
  to run a positive and negative from each                                                    working on a large job with cable reels
  string back to the combiner box.                                                            scattered throughout a lay-down area.

• Jumpers can be used to connect the end
  of an array to a parallel wiring assembly.
• Pigtails are useful in wiring the end panel
  of an array to the combiner box.
CASE STUDY | Anixter Helps Contractor on Solar Farm Project
                                                                   Meet Deadline and Reduce Costs
                                                         Challenge
                                                         A contractor working on the construction of a new solar farm needed to complete the project within seven months while staying on budget.
                                                         With such time and cost restrictions, coupled with the limited on-site storage space, the contractor didn’t want to worry about the material
                                                         management aspect of the job. The contractor wanted to spend its time getting the project up and running by the deadline instead of poring
                                                         over cable specifications, managing multiple manufacturers and building out a bill of materials. If it could streamline to procurement,
                                                         delivery and management of materials, the contractor could better focus on its core competencies and control costs.

                                                         Anixter’s Solution: READY!SM To Install
                                                         To help the contractor address its deadline and budget challenges, Anixter assumed control of the procurement and management of products for the solar farm construction,
                                                         including 15 kV and 2 kV power cable, 12- and 24-fiber cable, bare copper cable, lugs and conduit. After procuring the products and consolidating them at a local distribution
                                                         center, Anixter used its READY! To Install material management solution to cut the cable to customer-specific lengths and place them on multicompartment Parapull reels.
                                                         Each reel was clearly labeled with the circuit ID and power station number as specified by the customer. The cables and accompanying products were then deployed per power
                                                         station: two power stations per release with five releases over the project duration. In addition, Anixter recycled the empty reels to eliminate labor and disposal costs.

                                                         Benefits
                                                         • Deployed project on time and on budget                                                                                  • Eliminated challenges of in-field terminations
                                                         • Simplified material management and deployment at the job site                                                           • Improved contractor’s efficiency
                                                         • Reduced material scrap, excess and obsolete inventory                                                                   • Integrated into contractor’s schedule/process
                                                         • Single part number specification and ordering                                                                           • Complemented contractor’s core competency                                                                                    TO INSTALL




                                                      Our Manufacturer Partners
                                                      Anixter partners with best-in-class manufacturers to provide you with the products and technologies you need.


                                                                    Amphenol®
                                                                                   Industrial
10B0002X0 © 2011 Anixter Inc. • 02/11 • 5K • 252315




                                                                               Aerospace Hardware • Electrical and Electronic Wire & Cable • Enterprise Cabling & Security Solutions • Fasteners
                                                                     Anixter Inc. World Headquarters • 2301 Patriot Boulevard, Glenview, IL 60026-8020 • 1.800.ANIXTER • 224.521.8000 • anixter.com
                                                                                  Anixter is a leading global supplier of communications and security products, electrical and electronic wire and cable, fasteners and other small components. We help our customers specify solutions
                                                                          and make informed purchasing decisions around technology, applications and relevant standards. Throughout the world, we provide innovative supply chain management solutions to reduce our customers’ total cost
                                                                            of production and implementation. A NYSE listed company, Anixter, with its subsidiaries, serves companies in more than 50 countries around the world. Anixter’s total revenue approximated $5.5 billion in 2010.
                                                                                Anixter does not manufacture the items described in this publication. Any applicable product warranties are provided by the manufacturers. To the fullest extent permitted by law, Anixter disclaims all warranties, either express or implied.
                                                                                            The information provided and any images shown are for descriptive purposes only. Anixter makes no warranty or representation, express or implied, about the accuracy or completeness of any information provided.
                                                                          Data and suggestions made in the publication are not to be construed as recommendations to purchase or as authorizations to use any products in violation of any law or regulation. All products are sold subject to Anixter’s General Conditions of Sale.

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Anixter Solar

  • 1. Solar Power Solutions Wire and Cable • Photovoltaic Connectors • Combiner Boxes Fuses • Grounding • Power Connectors Physical Support Products • Cable Ties and Clips Supply Chain Solutions Products. Technology. Services. Delivered Globally.
  • 2. Utility-Scale Solar Farm From solar farms to commercial rooftop applications, these diagrams highlight areas that Anixter serves with the latest products and technical expertise. 10 11 PV connectivity 2 4 7 1 Recombiner box Inverter/transformer 6 3 Out to Substation Combiner box 1 PV wire: Used to interconnect solar panels; most commonly 10-14 AWG 4 PV connectors: Specially designed connectors for PV wire; (Type PV Listed, UL 4703) available in multiple interface types 2 Collector cable: Typically RHW-2 copper or aluminum 5 Combiner boxes: Combines output of multiple PV panels in a variety of AWG sizes (Type PV Listed, UL 4703) into a single collector cable 3 Power cable: Typically URD or MV-105, copper or aluminum; 6 Fuses/fuse holders: Protects panels from damage due most commonly 15 kV and 35 kV to electrical failures
  • 3. Commercial Rooftop 10 PV connectivity Cable routing 7 OR 8 5 9 8 6 2 Combiner box Inverter 7 Edge clips and cable ties: UV-stabilized products, 10 Grounding: Maintains safe ground plane throughout specially designed for solar applications solar generating system 8 Conduit/cable tray: Protects and routes cable 11 Ethernet switch: Manages communications and data acquisition systems 9 Roof blocks: Supports panel structure while protecting roof surface
  • 4. Wire and Cable Photovoltaic Wire – Panel Interconnect Wire • Copper conductor • XLPE insulation • Type PV Listed, UL 4703: 600 V, 1 kV or 2 kV • 600 V USE-2, UL 854 for direct burial applications • 1 kV RWU90, CSA c22.2 No. 38-05 Collector Cable – RHH/RHW-2 • Aluminum or copper conductor • 2 kV RHH/RHW-2, UL 44 • Type PV Listed, UL 4703: 600 V, 1 kV or 2 kV • 600 V USE-2, UL 854 • ICEA S-95-658 15 kV or 35 kV URD Power Cable • Aluminum or copper conductor • ICEA S-94-649 • TRXLP insulation or EPR insulation • Polyethylene jacket • Direct burial applications 15kV MV105 Power Cable • Copper or aluminum conductor • Type MV105, UL 1072 • Copper tape shield • EPR insulation • Conduit or underground duct Ground Wire • Meets ASTM specifications • Soft drawn bare copper • Solid or stranded Communication and Control Cables • Fiber optic or copper cable • Multiconductor or paired • Multiple shielding options • For instrumentation, metering and control applications
  • 5. PV Connectors PV connectors are used to connect the end of each array of panels to the PV wire that runs back to the combiner box. Note: Not all PV connectors mate together. It is critical that you know the manufacturer of the connector that is on the end of the array of panels. Combiner Boxes Solar combiner boxes are used to combine PV cables from several solar arrays. The PV cables are fed through fuses to produce a single output that is then fed to the inverter. Combiner boxes are used for both commercial rooftop and solar farm applications. • 600 V or 1 kV • Input circuits: 1–48 circuits • UL 1741 standard • Enclosure types, NEMA 4X fiberglass or NEMA 3R painted steel • Fuses: fused or nonfused • Monitoring: wireless monitoring, wired monitoring, unmonitored • Integral disconnect: with or without disconnect switch Fuses Fuses for combiner boxes can be included with the combiner box or may be purchased separately. 600 V • Fast-acting fuses • 8 A, 10 A, 12 A and 15 A (most common) 1,000 V • PV fuses • 8 A, 10 A, 12 A and 15 A (most common) Grounding Anixter has a wide variety of product available to help you with your grounding requirements. • Copper ground rods • Mechanical and compression grounding connectors • Flexible braid • Lightning arrestors • Exothermic grounding Power Connectors Copper and aluminum compression connectors are used for terminating medium and large AWG size cables in electrical applications. • Compression type lugs • Compression barrel splices • Mechanical lugs and splices
  • 6. Physical Support Products Photovoltaic installations (whether rooftop or utility scale) are subject to adverse UV light, wind and corrosive conditions. Anixter offers a full line of physical support products to help protect, route and support solar installations of any type. Our product portfolio includes cable tray, conduit, cable ties and clips, roof blocks, and other innovative routing and mounting solutions. Cable Tray • Supports and routes cable • Available in several materials (e.g., aluminum, galvanized steel and stainless steel) • Ladder tray or basket tray Conduit • Conduit fittings and connectors • Routes and protects cable • Flexible or rigid • Metallic or nonmetallic Roof Blocks • Made from recycled rubber • No roof penetration required • Customizable to support conduit, tray, duct, walkway or frame Panel Racking Solutions Panel racks are used to support, mount and ground solar installations. Anixter can supply several racking solutions, including innovative products that are lightweight, yet strong, and also serve as a system that routes and protects the PV cabling. UV Stabilized Cable Ties and Edge Clips Specifically designed for the solar industry, Anixter offers cable ties and edge clips that are made of UV stabilized PA66UV material. This provides additional protection against UV radiation for long-term outdoor use. Cable Ties UV stabilized cable ties are available in a wide range of styles, tensile strengths and bundle diameters. Edge Clips UV stabilized edge clips are designed to route cable by securing them to a metal or plastic frame rail edge, which eliminates the need for mounting holes or mechanical fasteners.
  • 7. Our Supply Chain Solutions Winning the project is the first challenge; managing the project to an acceptable return is perhaps the biggest challenge. Anixter’s READY!SM Deployment Services map the deployment of product to the construction schedule to reduce lead times, on-site storage and risk. READY!SM Kit READY!SM To Install Anixter can kit common products together, Anixter can cut collector and power cables making them easier to handle and find on to your specific lengths. The cables can the job site. be cut to your exact length, tagged to your KIT specifications and delivered just-in-time TO INSTALL • Kits can also reduce the amount of separate packages that need to be to the job site. Cut-to-length reels reduce opened as well as minimize the amount scrap, on-site cutting, storage, theft, damage of waste that needs to be disposed. and labor costs. Anixter’s Parapull reels allow you to make one pull of multiple cables, • Kits could contain products such as one saving you time and money. 12-string combiner box with 12 fuses, 12 female solar connectors, 12 male solar connectors, UV resistant cable ties and edge clips, grounding connectors and a 1,000-ft. spool of PV cable. PV Wire Harnesses, Jumpers and Pigtails Tagging Installing solar connectors in the field In addition to cutting to length, Anixter can be timely and expensive. Anixter has the ability to custom tag each reel. can supply custom PV wire harnesses, To help contractors locate the correct jumpers and pigtails for a plug-and-play reel to use for a particular circuit, installation setup. Anixter can add the circuit number • PV Harnesses can be used to put multiple or identification to each tag. This can strings in parallel, eliminating the need be especially valuable to a contractor to run a positive and negative from each working on a large job with cable reels string back to the combiner box. scattered throughout a lay-down area. • Jumpers can be used to connect the end of an array to a parallel wiring assembly. • Pigtails are useful in wiring the end panel of an array to the combiner box.
  • 8. CASE STUDY | Anixter Helps Contractor on Solar Farm Project Meet Deadline and Reduce Costs Challenge A contractor working on the construction of a new solar farm needed to complete the project within seven months while staying on budget. With such time and cost restrictions, coupled with the limited on-site storage space, the contractor didn’t want to worry about the material management aspect of the job. The contractor wanted to spend its time getting the project up and running by the deadline instead of poring over cable specifications, managing multiple manufacturers and building out a bill of materials. If it could streamline to procurement, delivery and management of materials, the contractor could better focus on its core competencies and control costs. Anixter’s Solution: READY!SM To Install To help the contractor address its deadline and budget challenges, Anixter assumed control of the procurement and management of products for the solar farm construction, including 15 kV and 2 kV power cable, 12- and 24-fiber cable, bare copper cable, lugs and conduit. After procuring the products and consolidating them at a local distribution center, Anixter used its READY! To Install material management solution to cut the cable to customer-specific lengths and place them on multicompartment Parapull reels. Each reel was clearly labeled with the circuit ID and power station number as specified by the customer. The cables and accompanying products were then deployed per power station: two power stations per release with five releases over the project duration. In addition, Anixter recycled the empty reels to eliminate labor and disposal costs. Benefits • Deployed project on time and on budget • Eliminated challenges of in-field terminations • Simplified material management and deployment at the job site • Improved contractor’s efficiency • Reduced material scrap, excess and obsolete inventory • Integrated into contractor’s schedule/process • Single part number specification and ordering • Complemented contractor’s core competency TO INSTALL Our Manufacturer Partners Anixter partners with best-in-class manufacturers to provide you with the products and technologies you need. Amphenol® Industrial 10B0002X0 © 2011 Anixter Inc. • 02/11 • 5K • 252315 Aerospace Hardware • Electrical and Electronic Wire & Cable • Enterprise Cabling & Security Solutions • Fasteners Anixter Inc. World Headquarters • 2301 Patriot Boulevard, Glenview, IL 60026-8020 • 1.800.ANIXTER • 224.521.8000 • anixter.com Anixter is a leading global supplier of communications and security products, electrical and electronic wire and cable, fasteners and other small components. We help our customers specify solutions and make informed purchasing decisions around technology, applications and relevant standards. Throughout the world, we provide innovative supply chain management solutions to reduce our customers’ total cost of production and implementation. A NYSE listed company, Anixter, with its subsidiaries, serves companies in more than 50 countries around the world. Anixter’s total revenue approximated $5.5 billion in 2010. Anixter does not manufacture the items described in this publication. Any applicable product warranties are provided by the manufacturers. To the fullest extent permitted by law, Anixter disclaims all warranties, either express or implied. The information provided and any images shown are for descriptive purposes only. Anixter makes no warranty or representation, express or implied, about the accuracy or completeness of any information provided. Data and suggestions made in the publication are not to be construed as recommendations to purchase or as authorizations to use any products in violation of any law or regulation. All products are sold subject to Anixter’s General Conditions of Sale.