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Application of Field Erected Cooling Towers in District Cooling
INDEX   What is a field erected cooling tower?  Types of Induced Draft Cooling Towers Material of Construction MOC-Type Comparison  FRP material properties and suitability in Field Erected Cooling Towers FRP Cooling Tower Construction Design Aspects Case Study
What is a Field Erected Cooling Tower ,[object Object],[object Object],[object Object],[object Object]
FIELD ERECTED COOLING TOWERS
INDUCED DRAFT  CROSS FLOW COOLING TOWERS
INDUCED DRAFT CROSS FLOW
INDUCED DRAFT COUNTER FLOW COOLING TOWERS
INDUCED DRAFT COUNTER FLOW
MATERIAL OF CONSTRUCTION TIMBER COOLING TOWERS
MATERIAL OF CONSTRUCTION STEEL COOLING TOWERS
MATERIAL OF CONSTRUCTION REINFORCED CONCRETE COOLING TOWERS
FAILURES OCCURING IN RCC COOLING TOWERS
MATERIAL OF CONSTRUCTION Fiber Reinforced Polyester ( FRP ) COOLING TOWERS
MATERIAL COMPARISON WOOD STEEL  CONCRETE FRP Corrosion resistance medium low medium highest Strenght to weight ratio low high very high highest Expansion and Contraction  medium medium medium low Thermal conductivity low high medium low Maintenance high high medium low Possibility of Wet Dry operation low high high excellent Installation Time short long very long very short Basin Load medium high very high lightest Fire resistance low low medium highest Need for preservating treatment/coating high high high low  Cost of maintenance and operation high high medium lowest
FRP MATERIAL PROPERTIES ,[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object]
FRP MATERIAL PROPERTIES ,[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object]
FRP Structure  Pultrusion Technology
FRP COOLING TOWER CONSTRUCTION The complete structure, columns and beams for the Cooling Tower structure are realised with pultruded profiles in fiber reinforced polyester.
FRP COOLING TOWER CONSTRUCTION One FRP main header distributes water in lateral uPVC pipes
Design Aspects INTERACTION BETWEEN CT and SURROUNDING ENVIRONMENT COOLING TOWER is NOT LOCATED in a FREE FIELD
IDEAL CONDITION  ,[object Object],[object Object],[object Object],Warm Air and Visible Plume Are Dispersed In The Atmosphere
REAL CONDITION   Large Vortices Are Generated Small Part of  Warm Air  is Mixed with Large Amount of  Fresh Air Negligible changes in Inlet air Properties
STANDARD CONDITION   ,[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],Fresh Air Feeding is reduced Warm Air Vortices are destroyed Larger amount of Warm Air is re-sucked in
STANDARD CONDITION   ,[object Object],[object Object],[object Object],Feeding  is reduced Warm Air is Deflected … And sucked in both the CTs Wakes & Vortices
RECIRCULATION – INTERFERENCE PLUME DISPERSION   3 METHODS ANALYTICAL EXPERIMENTAL COMPUTATIONAL NAVIER-STOKES Equations Simplified Rules Free Filed SCALE MODEL WIND TUNNEL SOPHISTICATED EQUIPMENT DEDICATED SW POWERFUL HD EXPERTS
RECIRCULATION & INTERFERENCE EXPERIMENTAL - 1   Wind Tunnel Scaled Model Warm Air Generator Plume Generator Sophisticated  Measuring Equipment Simplifications
RECIRCULATION & INTERFERENCE COMPUTATIONAL - 1   Detailed   Model Material   Properties Boundary Conditions All air   Parameters Are calculated
RECIRCULATION & INTERFERENCE COMPUTATIONAL - 2
VFD CONTROL ,[object Object],[object Object],[object Object],[object Object],[object Object],[object Object]
SUMMARY ,[object Object],[object Object],[object Object],[object Object],[object Object]
SEA WATER COOLING TOWERS ,[object Object],[object Object],[object Object],[object Object],CTI Journal, Vol 24, No 2
SEA WATER COOLING TOWER APPLICATION ,[object Object],[object Object],[object Object],[object Object],CTI Journal, Vol 24, No 2
DUBAI FESTIVAL CITY 50,000 TR- DISTRICT COOLING 10 CELLS – CONCRETE COOLING TOWERS
CASE HISTORY EMIRATES AIRBUS A380 HANGAR DUBAI AIRPORT U.A.E- CUC  Make up  - Treated Sewage Effluent
CASE HISTORY  BAHRAIN CITY CENTRE 7 CELLS – FRP COOLING TOWERS HVAC
CASE HISTORY BAHRAIN BAY UTILITIES  FRP COOLING TOWERS 2 Seawater Cooling Towers  45,000 TR District Cooling Plant for Bahrain Bay
CASE HISTORY PETRORABIGH REFINING COMPANY; KSA TOTAL WATER FLOW- 210,000 m3/hr 48 Cells – FRP COOLING TOWERS
CASE HISTORY SAHARA AL-WAHA; JUBAIL; KSA FRP COOLING TOWERS Sea Water Cooling Tower- Petrochemical
CASE HISTORY EMIRATES ALUMINIUM (EMAL) ABU DHABI Largest Seawater Cooling Tower – UAE Power Plant
CASE HISTORY MESAIEED POWER COMPANY QATAR 3 Sea water Cooling Towers  33 Cells Power Plant
Headquarters  SPIG S.p.A . P.zza S. Graziano 31 28041 Arona – NO – ITALY Ph. + 39 0322 245401 SPIG Middle East LOB 7 Office No 7F09 Opp. Jebel Ali Post Office, Jebel Ali Free Zone Dubai – U.A.E. Ph.+9714 8817202 www.spig-int.com Speaker Eng. Jeevan Joy

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Jeevan joy, spig

  • 1. Application of Field Erected Cooling Towers in District Cooling
  • 2. INDEX What is a field erected cooling tower? Types of Induced Draft Cooling Towers Material of Construction MOC-Type Comparison FRP material properties and suitability in Field Erected Cooling Towers FRP Cooling Tower Construction Design Aspects Case Study
  • 3.
  • 5. INDUCED DRAFT CROSS FLOW COOLING TOWERS
  • 7. INDUCED DRAFT COUNTER FLOW COOLING TOWERS
  • 9. MATERIAL OF CONSTRUCTION TIMBER COOLING TOWERS
  • 10. MATERIAL OF CONSTRUCTION STEEL COOLING TOWERS
  • 11. MATERIAL OF CONSTRUCTION REINFORCED CONCRETE COOLING TOWERS
  • 12. FAILURES OCCURING IN RCC COOLING TOWERS
  • 13. MATERIAL OF CONSTRUCTION Fiber Reinforced Polyester ( FRP ) COOLING TOWERS
  • 14. MATERIAL COMPARISON WOOD STEEL CONCRETE FRP Corrosion resistance medium low medium highest Strenght to weight ratio low high very high highest Expansion and Contraction medium medium medium low Thermal conductivity low high medium low Maintenance high high medium low Possibility of Wet Dry operation low high high excellent Installation Time short long very long very short Basin Load medium high very high lightest Fire resistance low low medium highest Need for preservating treatment/coating high high high low Cost of maintenance and operation high high medium lowest
  • 15.
  • 16.
  • 17. FRP Structure Pultrusion Technology
  • 18. FRP COOLING TOWER CONSTRUCTION The complete structure, columns and beams for the Cooling Tower structure are realised with pultruded profiles in fiber reinforced polyester.
  • 19. FRP COOLING TOWER CONSTRUCTION One FRP main header distributes water in lateral uPVC pipes
  • 20. Design Aspects INTERACTION BETWEEN CT and SURROUNDING ENVIRONMENT COOLING TOWER is NOT LOCATED in a FREE FIELD
  • 21.
  • 22. REAL CONDITION Large Vortices Are Generated Small Part of Warm Air is Mixed with Large Amount of Fresh Air Negligible changes in Inlet air Properties
  • 23.
  • 24.
  • 25. RECIRCULATION – INTERFERENCE PLUME DISPERSION 3 METHODS ANALYTICAL EXPERIMENTAL COMPUTATIONAL NAVIER-STOKES Equations Simplified Rules Free Filed SCALE MODEL WIND TUNNEL SOPHISTICATED EQUIPMENT DEDICATED SW POWERFUL HD EXPERTS
  • 26. RECIRCULATION & INTERFERENCE EXPERIMENTAL - 1 Wind Tunnel Scaled Model Warm Air Generator Plume Generator Sophisticated Measuring Equipment Simplifications
  • 27. RECIRCULATION & INTERFERENCE COMPUTATIONAL - 1 Detailed Model Material Properties Boundary Conditions All air Parameters Are calculated
  • 28. RECIRCULATION & INTERFERENCE COMPUTATIONAL - 2
  • 29.
  • 30.
  • 31.
  • 32.
  • 33. DUBAI FESTIVAL CITY 50,000 TR- DISTRICT COOLING 10 CELLS – CONCRETE COOLING TOWERS
  • 34. CASE HISTORY EMIRATES AIRBUS A380 HANGAR DUBAI AIRPORT U.A.E- CUC Make up - Treated Sewage Effluent
  • 35. CASE HISTORY BAHRAIN CITY CENTRE 7 CELLS – FRP COOLING TOWERS HVAC
  • 36. CASE HISTORY BAHRAIN BAY UTILITIES FRP COOLING TOWERS 2 Seawater Cooling Towers 45,000 TR District Cooling Plant for Bahrain Bay
  • 37. CASE HISTORY PETRORABIGH REFINING COMPANY; KSA TOTAL WATER FLOW- 210,000 m3/hr 48 Cells – FRP COOLING TOWERS
  • 38. CASE HISTORY SAHARA AL-WAHA; JUBAIL; KSA FRP COOLING TOWERS Sea Water Cooling Tower- Petrochemical
  • 39. CASE HISTORY EMIRATES ALUMINIUM (EMAL) ABU DHABI Largest Seawater Cooling Tower – UAE Power Plant
  • 40. CASE HISTORY MESAIEED POWER COMPANY QATAR 3 Sea water Cooling Towers 33 Cells Power Plant
  • 41. Headquarters SPIG S.p.A . P.zza S. Graziano 31 28041 Arona – NO – ITALY Ph. + 39 0322 245401 SPIG Middle East LOB 7 Office No 7F09 Opp. Jebel Ali Post Office, Jebel Ali Free Zone Dubai – U.A.E. Ph.+9714 8817202 www.spig-int.com Speaker Eng. Jeevan Joy