SlideShare une entreprise Scribd logo
1  sur  8
PDCA CyclePDCA Cycle
TopicsTopics
From problem-faced to problem-solvedFrom problem-faced to problem-solved
Plan-Do-Check-ActPlan-Do-Check-Act
From problem-faced to problem-From problem-faced to problem-
solvedsolved
 The PDCA Cycle is a checklist of the four stages which you must goThe PDCA Cycle is a checklist of the four stages which you must go
through to get from `problem-faced' to `problem solved'. The four stagesthrough to get from `problem-faced' to `problem solved'. The four stages
are Plan-Do-Check-Act, and they are carried out in the cycle illustratedare Plan-Do-Check-Act, and they are carried out in the cycle illustrated
below.below.
 The concept of the PDCA Cycle was originally developed by Walter Shewhart, theThe concept of the PDCA Cycle was originally developed by Walter Shewhart, the
pioneering statistician who developed statistical process control in the Bellpioneering statistician who developed statistical process control in the Bell
Laboratories in the US during the 1930's. It is often referred to as `the ShewhartLaboratories in the US during the 1930's. It is often referred to as `the Shewhart
Cycle'. It was taken up and promoted very effectively from the 1950s on by theCycle'. It was taken up and promoted very effectively from the 1950s on by the
famous Quality Management authority, W. Edwards Deming, and is consequentlyfamous Quality Management authority, W. Edwards Deming, and is consequently
known by many as `the Deming Wheel'.known by many as `the Deming Wheel'.
 Use the PDCA Cycle to coordinate your continuous improvement efforts. It bothUse the PDCA Cycle to coordinate your continuous improvement efforts. It both
emphasises and demonstrates that improvement programs must start with carefulemphasises and demonstrates that improvement programs must start with careful
planning, must result in effective action, and must move on again to carefulplanning, must result in effective action, and must move on again to careful
planning in a continuous cycle.planning in a continuous cycle.
 Also use the PDCA Cycle diagram in team meetings to take stock of what stageAlso use the PDCA Cycle diagram in team meetings to take stock of what stage
improvement initiatives are at, and to choose the appropriate tools to see eachimprovement initiatives are at, and to choose the appropriate tools to see each
stage through to successful completion.stage through to successful completion.
 How to use the PDCA Cycle diagram to choose the appropriate tool is explained inHow to use the PDCA Cycle diagram to choose the appropriate tool is explained in
detail in the `How to use it' section below.detail in the `How to use it' section below.
Plan-Do-Check-ActPlan-Do-Check-Act
 PlanPlan to improve your operations first by finding out what things are going wrongto improve your operations first by finding out what things are going wrong
(that is identify the problems faced), and come up with ideas for solving these(that is identify the problems faced), and come up with ideas for solving these
problems.problems.
 DoDo changes designed to solve the problems on a small or experimental scale first.changes designed to solve the problems on a small or experimental scale first.
This minimises disruption to routine activity while testing whether the changes willThis minimises disruption to routine activity while testing whether the changes will
work or not.work or not.
 CheckCheck whether the small scale or experimental changes are achieving the desiredwhether the small scale or experimental changes are achieving the desired
result or not. Also, continuously Check nominated key activities (regardless of anyresult or not. Also, continuously Check nominated key activities (regardless of any
experimentation going on) to ensure that you know what the quality of the outputexperimentation going on) to ensure that you know what the quality of the output
is at all times to identify any new problems when they crop up.is at all times to identify any new problems when they crop up.
 ActAct to implement changes on a larger scale if the experiment is successful. Thisto implement changes on a larger scale if the experiment is successful. This
means making the changes a routine part of your activity. Also Act to involve othermeans making the changes a routine part of your activity. Also Act to involve other
persons (other departments, suppliers, or customers) affected by the changes andpersons (other departments, suppliers, or customers) affected by the changes and
whose cooperation you need to implement them on a larger scale, or those whowhose cooperation you need to implement them on a larger scale, or those who
may simply benefit from what you have learned (you may, of course, already havemay simply benefit from what you have learned (you may, of course, already have
involved these people in the Do or trial stage).involved these people in the Do or trial stage).
 You have now completed the cycle to arrive at `problem solved'. Go back to theYou have now completed the cycle to arrive at `problem solved'. Go back to the
Plan stage to identify the next `problem faced'.Plan stage to identify the next `problem faced'.
 If the experiment was not successful, skip the Act stage and go back toIf the experiment was not successful, skip the Act stage and go back to
the Plan stage to come up with some new ideas for solving the problemthe Plan stage to come up with some new ideas for solving the problem
and go through the cycle again. Plan-Do-Check-Act describes the overalland go through the cycle again. Plan-Do-Check-Act describes the overall
stages of improvement activity, but how is each stage carried out? This isstages of improvement activity, but how is each stage carried out? This is
where other specific quality management, or continuous improvement,where other specific quality management, or continuous improvement,
tools and techniques come into play. The diagram below lists the toolstools and techniques come into play. The diagram below lists the tools
and techniques which can be used to complete each stage of the PDCAand techniques which can be used to complete each stage of the PDCA
Cycle.Cycle.

 This classification of tools into sections of the PDCA Cycle is not meant to be strictlyThis classification of tools into sections of the PDCA Cycle is not meant to be strictly
applied, but it is a useful prompt to help you choose what to do at each criticalapplied, but it is a useful prompt to help you choose what to do at each critical
stage of your improvement effortsstage of your improvement efforts..
 Other referencesOther references
 Many authors have written about the PDCA Cycle or variations of it. For aMany authors have written about the PDCA Cycle or variations of it. For a
sample of the different approaches see the books listed below.sample of the different approaches see the books listed below.
`Out of the Crisis', W Edwards Deming, MIT 1989`Out of the Crisis', W Edwards Deming, MIT 1989
`Kaizen', Masaaki Imai, McGraw-Hill, 1986`Kaizen', Masaaki Imai, McGraw-Hill, 1986
`The Team Handbook', Peter R. Scholtes, Joiner Assoc, 1988`The Team Handbook', Peter R. Scholtes, Joiner Assoc, 1988
 THANK YOUTHANK YOU

Contenu connexe

Tendances

7 qc tools training material[1]
7 qc tools training material[1]7 qc tools training material[1]
7 qc tools training material[1]gurmukh singh
 
PDCA -Plan DO Check Act
PDCA -Plan DO Check ActPDCA -Plan DO Check Act
PDCA -Plan DO Check ActNikeshDesai4
 
SIX SIGMA Green Belt Training
SIX SIGMA Green Belt TrainingSIX SIGMA Green Belt Training
SIX SIGMA Green Belt Trainingchaudhryshailja
 
The Seven Basic Tools of Quality
The Seven Basic Tools of QualityThe Seven Basic Tools of Quality
The Seven Basic Tools of QualityTim McMahon
 
How pdca cycle used in context of TQM
How pdca cycle used in context of TQMHow pdca cycle used in context of TQM
How pdca cycle used in context of TQMAkhil Padiga
 
Cost of-poor-quality
Cost of-poor-qualityCost of-poor-quality
Cost of-poor-qualitydenmas831
 
Continuous Improvement PowerPoint Presentation Slides
Continuous Improvement PowerPoint Presentation Slides Continuous Improvement PowerPoint Presentation Slides
Continuous Improvement PowerPoint Presentation Slides SlideTeam
 
PDCA A Cycle to Better
PDCA A Cycle to BetterPDCA A Cycle to Better
PDCA A Cycle to BetterTom Curtis
 
Lean manufacturing tools part 1
Lean manufacturing tools part 1Lean manufacturing tools part 1
Lean manufacturing tools part 1Hpm India
 
Statistical Process Control in Detail
Statistical Process Control in Detail Statistical Process Control in Detail
Statistical Process Control in Detail Umar Saeed
 

Tendances (20)

Plan-Do-Check-Act
Plan-Do-Check-ActPlan-Do-Check-Act
Plan-Do-Check-Act
 
7 QC Tools Training
7 QC Tools Training7 QC Tools Training
7 QC Tools Training
 
7 qc tools training material[1]
7 qc tools training material[1]7 qc tools training material[1]
7 qc tools training material[1]
 
Visual Management by Operational Excellence Consulting
Visual Management by Operational Excellence ConsultingVisual Management by Operational Excellence Consulting
Visual Management by Operational Excellence Consulting
 
PDCA cycle
PDCA cyclePDCA cycle
PDCA cycle
 
7 qc tools
7 qc tools7 qc tools
7 qc tools
 
PDCA -Plan DO Check Act
PDCA -Plan DO Check ActPDCA -Plan DO Check Act
PDCA -Plan DO Check Act
 
Lean Continuous Improvement Overview
Lean Continuous Improvement OverviewLean Continuous Improvement Overview
Lean Continuous Improvement Overview
 
SIX SIGMA Green Belt Training
SIX SIGMA Green Belt TrainingSIX SIGMA Green Belt Training
SIX SIGMA Green Belt Training
 
7 qc tools
7 qc tools7 qc tools
7 qc tools
 
The Seven Basic Tools of Quality
The Seven Basic Tools of QualityThe Seven Basic Tools of Quality
The Seven Basic Tools of Quality
 
7 QC TOOLS PRESENTATION PPT
 7 QC TOOLS PRESENTATION PPT 7 QC TOOLS PRESENTATION PPT
7 QC TOOLS PRESENTATION PPT
 
How pdca cycle used in context of TQM
How pdca cycle used in context of TQMHow pdca cycle used in context of TQM
How pdca cycle used in context of TQM
 
Cost of-poor-quality
Cost of-poor-qualityCost of-poor-quality
Cost of-poor-quality
 
Continuous Improvement PowerPoint Presentation Slides
Continuous Improvement PowerPoint Presentation Slides Continuous Improvement PowerPoint Presentation Slides
Continuous Improvement PowerPoint Presentation Slides
 
Problem solving preview
Problem solving previewProblem solving preview
Problem solving preview
 
Root cause analysis training
Root cause analysis trainingRoot cause analysis training
Root cause analysis training
 
PDCA A Cycle to Better
PDCA A Cycle to BetterPDCA A Cycle to Better
PDCA A Cycle to Better
 
Lean manufacturing tools part 1
Lean manufacturing tools part 1Lean manufacturing tools part 1
Lean manufacturing tools part 1
 
Statistical Process Control in Detail
Statistical Process Control in Detail Statistical Process Control in Detail
Statistical Process Control in Detail
 

Similaire à PDCA Cycle

PDCA-Based ELP Management 2023.pptx
PDCA-Based ELP Management 2023.pptxPDCA-Based ELP Management 2023.pptx
PDCA-Based ELP Management 2023.pptxDygmieda
 
The Deming Cycle; Plan Do Check Act
The Deming Cycle; Plan Do Check ActThe Deming Cycle; Plan Do Check Act
The Deming Cycle; Plan Do Check ActPrama Academy
 
Problem solving use a fishbone diagram
Problem solving use a fishbone diagramProblem solving use a fishbone diagram
Problem solving use a fishbone diagramJohnRicoPanjaitan
 
EDD-617-REPORT-PAGAS-FLORIDA.pptx
EDD-617-REPORT-PAGAS-FLORIDA.pptxEDD-617-REPORT-PAGAS-FLORIDA.pptx
EDD-617-REPORT-PAGAS-FLORIDA.pptxMICHELLEROSALYN
 
Continous process improvement
Continous process improvementContinous process improvement
Continous process improvementSarfraz Ashraf
 
APPLYING DMAIC TO PROCESS IMPROVEMENT’S.
APPLYING DMAIC TO PROCESS IMPROVEMENT’S. APPLYING DMAIC TO PROCESS IMPROVEMENT’S.
APPLYING DMAIC TO PROCESS IMPROVEMENT’S. Kaustav Lahiri
 
Week 9-continuous-improvement-quality-tools
Week 9-continuous-improvement-quality-toolsWeek 9-continuous-improvement-quality-tools
Week 9-continuous-improvement-quality-toolsThiru Moorthy
 
QM-021-PDCA
QM-021-PDCAQM-021-PDCA
QM-021-PDCAhandbook
 
Quality in operations management
Quality in operations managementQuality in operations management
Quality in operations managementselinasimpson1301
 
FOCUS PDCA Quality Imporvement Methodology
FOCUS PDCA  Quality Imporvement MethodologyFOCUS PDCA  Quality Imporvement Methodology
FOCUS PDCA Quality Imporvement MethodologyJoven Botin Bilbao
 
Using the DMAIC Process for SEO Projects
Using the DMAIC Process for SEO ProjectsUsing the DMAIC Process for SEO Projects
Using the DMAIC Process for SEO Projectshallowedblasphe76
 
Using the DMAIC Process for SEO Projects
Using the DMAIC Process for SEO ProjectsUsing the DMAIC Process for SEO Projects
Using the DMAIC Process for SEO Projectsunevendock6891
 
10-continuous-improvement-strategies-that-work-130412165110-phpapp01.pdf
10-continuous-improvement-strategies-that-work-130412165110-phpapp01.pdf10-continuous-improvement-strategies-that-work-130412165110-phpapp01.pdf
10-continuous-improvement-strategies-that-work-130412165110-phpapp01.pdfMarinaSweidan1
 
Process management (improvement)
Process management (improvement)Process management (improvement)
Process management (improvement)Faisal Syukrillah
 

Similaire à PDCA Cycle (20)

Dit yvol5iss28
Dit yvol5iss28Dit yvol5iss28
Dit yvol5iss28
 
PDCA.pdf
PDCA.pdfPDCA.pdf
PDCA.pdf
 
PDCA-Based ELP Management 2023.pptx
PDCA-Based ELP Management 2023.pptxPDCA-Based ELP Management 2023.pptx
PDCA-Based ELP Management 2023.pptx
 
The Deming Cycle; Plan Do Check Act
The Deming Cycle; Plan Do Check ActThe Deming Cycle; Plan Do Check Act
The Deming Cycle; Plan Do Check Act
 
Problem solving use a fishbone diagram
Problem solving use a fishbone diagramProblem solving use a fishbone diagram
Problem solving use a fishbone diagram
 
EDD-617-REPORT-PAGAS-FLORIDA.pptx
EDD-617-REPORT-PAGAS-FLORIDA.pptxEDD-617-REPORT-PAGAS-FLORIDA.pptx
EDD-617-REPORT-PAGAS-FLORIDA.pptx
 
Continous process improvement
Continous process improvementContinous process improvement
Continous process improvement
 
Presentation1
Presentation1Presentation1
Presentation1
 
APPLYING DMAIC TO PROCESS IMPROVEMENT’S.
APPLYING DMAIC TO PROCESS IMPROVEMENT’S. APPLYING DMAIC TO PROCESS IMPROVEMENT’S.
APPLYING DMAIC TO PROCESS IMPROVEMENT’S.
 
creative problem solving
creative problem solvingcreative problem solving
creative problem solving
 
Week 9-continuous-improvement-quality-tools
Week 9-continuous-improvement-quality-toolsWeek 9-continuous-improvement-quality-tools
Week 9-continuous-improvement-quality-tools
 
QM-021-PDCA
QM-021-PDCAQM-021-PDCA
QM-021-PDCA
 
Quality in operations management
Quality in operations managementQuality in operations management
Quality in operations management
 
FOCUS PDCA Quality Imporvement Methodology
FOCUS PDCA  Quality Imporvement MethodologyFOCUS PDCA  Quality Imporvement Methodology
FOCUS PDCA Quality Imporvement Methodology
 
Dit yvol2iss20
Dit yvol2iss20Dit yvol2iss20
Dit yvol2iss20
 
Using the DMAIC Process for SEO Projects
Using the DMAIC Process for SEO ProjectsUsing the DMAIC Process for SEO Projects
Using the DMAIC Process for SEO Projects
 
Using the DMAIC Process for SEO Projects
Using the DMAIC Process for SEO ProjectsUsing the DMAIC Process for SEO Projects
Using the DMAIC Process for SEO Projects
 
10-continuous-improvement-strategies-that-work-130412165110-phpapp01.pdf
10-continuous-improvement-strategies-that-work-130412165110-phpapp01.pdf10-continuous-improvement-strategies-that-work-130412165110-phpapp01.pdf
10-continuous-improvement-strategies-that-work-130412165110-phpapp01.pdf
 
Process management (improvement)
Process management (improvement)Process management (improvement)
Process management (improvement)
 
FOCUS PDCA
FOCUS PDCAFOCUS PDCA
FOCUS PDCA
 

PDCA Cycle

  • 1. PDCA CyclePDCA Cycle TopicsTopics From problem-faced to problem-solvedFrom problem-faced to problem-solved Plan-Do-Check-ActPlan-Do-Check-Act
  • 2. From problem-faced to problem-From problem-faced to problem- solvedsolved  The PDCA Cycle is a checklist of the four stages which you must goThe PDCA Cycle is a checklist of the four stages which you must go through to get from `problem-faced' to `problem solved'. The four stagesthrough to get from `problem-faced' to `problem solved'. The four stages are Plan-Do-Check-Act, and they are carried out in the cycle illustratedare Plan-Do-Check-Act, and they are carried out in the cycle illustrated below.below.
  • 3.  The concept of the PDCA Cycle was originally developed by Walter Shewhart, theThe concept of the PDCA Cycle was originally developed by Walter Shewhart, the pioneering statistician who developed statistical process control in the Bellpioneering statistician who developed statistical process control in the Bell Laboratories in the US during the 1930's. It is often referred to as `the ShewhartLaboratories in the US during the 1930's. It is often referred to as `the Shewhart Cycle'. It was taken up and promoted very effectively from the 1950s on by theCycle'. It was taken up and promoted very effectively from the 1950s on by the famous Quality Management authority, W. Edwards Deming, and is consequentlyfamous Quality Management authority, W. Edwards Deming, and is consequently known by many as `the Deming Wheel'.known by many as `the Deming Wheel'.  Use the PDCA Cycle to coordinate your continuous improvement efforts. It bothUse the PDCA Cycle to coordinate your continuous improvement efforts. It both emphasises and demonstrates that improvement programs must start with carefulemphasises and demonstrates that improvement programs must start with careful planning, must result in effective action, and must move on again to carefulplanning, must result in effective action, and must move on again to careful planning in a continuous cycle.planning in a continuous cycle.  Also use the PDCA Cycle diagram in team meetings to take stock of what stageAlso use the PDCA Cycle diagram in team meetings to take stock of what stage improvement initiatives are at, and to choose the appropriate tools to see eachimprovement initiatives are at, and to choose the appropriate tools to see each stage through to successful completion.stage through to successful completion.  How to use the PDCA Cycle diagram to choose the appropriate tool is explained inHow to use the PDCA Cycle diagram to choose the appropriate tool is explained in detail in the `How to use it' section below.detail in the `How to use it' section below.
  • 4. Plan-Do-Check-ActPlan-Do-Check-Act  PlanPlan to improve your operations first by finding out what things are going wrongto improve your operations first by finding out what things are going wrong (that is identify the problems faced), and come up with ideas for solving these(that is identify the problems faced), and come up with ideas for solving these problems.problems.  DoDo changes designed to solve the problems on a small or experimental scale first.changes designed to solve the problems on a small or experimental scale first. This minimises disruption to routine activity while testing whether the changes willThis minimises disruption to routine activity while testing whether the changes will work or not.work or not.  CheckCheck whether the small scale or experimental changes are achieving the desiredwhether the small scale or experimental changes are achieving the desired result or not. Also, continuously Check nominated key activities (regardless of anyresult or not. Also, continuously Check nominated key activities (regardless of any experimentation going on) to ensure that you know what the quality of the outputexperimentation going on) to ensure that you know what the quality of the output is at all times to identify any new problems when they crop up.is at all times to identify any new problems when they crop up.  ActAct to implement changes on a larger scale if the experiment is successful. Thisto implement changes on a larger scale if the experiment is successful. This means making the changes a routine part of your activity. Also Act to involve othermeans making the changes a routine part of your activity. Also Act to involve other persons (other departments, suppliers, or customers) affected by the changes andpersons (other departments, suppliers, or customers) affected by the changes and whose cooperation you need to implement them on a larger scale, or those whowhose cooperation you need to implement them on a larger scale, or those who may simply benefit from what you have learned (you may, of course, already havemay simply benefit from what you have learned (you may, of course, already have involved these people in the Do or trial stage).involved these people in the Do or trial stage).  You have now completed the cycle to arrive at `problem solved'. Go back to theYou have now completed the cycle to arrive at `problem solved'. Go back to the Plan stage to identify the next `problem faced'.Plan stage to identify the next `problem faced'.
  • 5.  If the experiment was not successful, skip the Act stage and go back toIf the experiment was not successful, skip the Act stage and go back to the Plan stage to come up with some new ideas for solving the problemthe Plan stage to come up with some new ideas for solving the problem and go through the cycle again. Plan-Do-Check-Act describes the overalland go through the cycle again. Plan-Do-Check-Act describes the overall stages of improvement activity, but how is each stage carried out? This isstages of improvement activity, but how is each stage carried out? This is where other specific quality management, or continuous improvement,where other specific quality management, or continuous improvement, tools and techniques come into play. The diagram below lists the toolstools and techniques come into play. The diagram below lists the tools and techniques which can be used to complete each stage of the PDCAand techniques which can be used to complete each stage of the PDCA Cycle.Cycle.
  • 6.
  • 7.  This classification of tools into sections of the PDCA Cycle is not meant to be strictlyThis classification of tools into sections of the PDCA Cycle is not meant to be strictly applied, but it is a useful prompt to help you choose what to do at each criticalapplied, but it is a useful prompt to help you choose what to do at each critical stage of your improvement effortsstage of your improvement efforts..
  • 8.  Other referencesOther references  Many authors have written about the PDCA Cycle or variations of it. For aMany authors have written about the PDCA Cycle or variations of it. For a sample of the different approaches see the books listed below.sample of the different approaches see the books listed below. `Out of the Crisis', W Edwards Deming, MIT 1989`Out of the Crisis', W Edwards Deming, MIT 1989 `Kaizen', Masaaki Imai, McGraw-Hill, 1986`Kaizen', Masaaki Imai, McGraw-Hill, 1986 `The Team Handbook', Peter R. Scholtes, Joiner Assoc, 1988`The Team Handbook', Peter R. Scholtes, Joiner Assoc, 1988  THANK YOUTHANK YOU