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Microbial Synthesis of Succinic
Acid from Typha Grass Hydrolysate
 and Its Application in Biopolymer
  Synthesis and as Co-plasticizer

                   By
       Yakindra P Timilsena (111332)

       Examination Committee
          Prof. Athapol Noomhorm
           Prof. Sudip K Rakshit
            Dr. Anil Kumar Anal
Main Idea
 Renewable/Green Chemicals
 Cheap and Under-utilized resources
 Biodegradable polymer with better properties
Introduction
 Succinic Acid is a C4 dicarboxylic acid with
 molecular formula C4H6O4, molecular weight 118.09
 and melting point 185 1900C.
 It is predicted to be one of the most widely       used
 platform chemicals which can be produced from
 renewable feedstocks (Bechthold et al. 2008).
 Broad range of industrial applications -as a       source
 of food, pharmaceuticals, surfactants, detergents,
 antifoam agents, in the production of        resins,
 polymers, paints, cosmetics and inks (Isar et       al.
 2006).
 Biobased succinic acid can be a suitable alternative to its
 petrochemical equivalent.
Introduction
 Glycerol is a by-product of biodiesel
  industries and can be used as a good
  plasticizer
 Succinic acid can be used as an efficient co-
  plasticizer in starch based polymer synthesis
 Blending process is one of the important
  methods of modifying the polymer
  characteristics
 PBS is a biodegradable polyester- synthesized
  from SA platform
Problem statements

 Most of the research work on Green Technology
  are patented and details of the invention is not
  disclosed
 Currently succinic acid and synthetic polymers
  in food packaging - produced from petroleum
  based chemicals - two limitations: non
  renewability and non biodegradability
 Typha grass-abundantly available all over the
  world- not investigated as renewable raw material
  for high value platform chemical
Problem statements

 PBS synthesized from SA- lacks flexibility.
  Blending with starch help improve the
  characteristics of polymer.
 Glycerol plasticized starch polymer (GTPS)
  recrystallize on storage- requires a co-
  plasticizer.
 Amine co-plasticizer-toxic. Biosuccinic acid -
  food grade- can serve as an alternative co-
  plasticizer.
Main objective


• To synthesize bio-succinic acid   from
  Typha grass hydrolysate using
  microbial    fermentation     and    its
  application for the synthesis of PBS-
  starch and SGTPS copolymers
Specific objectives
1. To determine the yield of bio- succinic acid
   produced from Typha grass hydrolysate
   using A. succinogenes
2. To optimize the ratio succinic acid as co-
   plasticizer with glycerol to    synthesize
   SGTPS
3. To optimize the ratio of cassava starch and
   PBS to synthesize copolymerized PBS.
Literature review

Production of Succinic Acid by Bacterial fermentation
Raw Materials       Micro-organisms    Result/Findings        References

wood hydrolysate    M.                 yield of 56%           Kim et al. 2004
                    succiniciproducens Batch Fermentation

straw hydrolysate   A. Succinogenes    80.7%                 Zheng et al. 2009
                                       yield after 48 hrs of
                                       fermentation
cane molasses       A. succinogenes    yield of 79.5% after   Liu et al. 2008
                                       48 hrs of batch
                                       fermentation
Literature review
 Polymer and copolymer synthesis and characterization
Raw Materials       Polymerization   Result/Findings                      References
                    method/
                    polymer
CA, glycerol,       CGTPS by melt    • Esterification and better cross-   Shi et al. 2007
starch              blending         linking
                                     • Decrease in MW/light
                                     • Decreased Tg
                                     • Change in crystal structure
                                     (reduced retrogradation)
Starch, glycerol,   TPS/PCL Blends   • Decreased Tensile Strength         Averous et al. 2000
PCL                                  • Decreased Elongation at Break

Starch, glycerol,   TPS/PCL Blends   • Decreased Tc                       Huang et al. 1993
PCL                                  • Decreased Mp
                                     • increased % crystallinity
                                     • Increased Relative crystallinity
Materials and Methods
Materials and chemicals
Typha grass hydrolysate, Microbial strain pure
culture (A. succinogenes), sodium/calcium
hydroxide, biobased SA, PBS, Cassava starch,
Glycerol
Micro-organisms
• Actinobacillus succinogenes
• Anaerobiospirillum succiniciproducens or
• Mannheimia succiniciproducens
Equipments
•   Bioreactor, carbon dioxide cylinder,
•   HPLC with sugar column
•   High speed mixer,
•   twin screw co-rotating extruder,
•   Melt Blender,
•   FTIR, NMR, GPC, DSC, SEM
Experiment for Objective 1
METHODOLOGY
  Biomass (Typha
      grass)



Drying, Powdering



  Pre-treatment
     (Alkali)
                              Preparation of Hydrolysate

      Hydrolysis
    (Enzyme/Acid)
                                     The method developed by
                      Hydr           Mr. Idi Audu Guga, an AIT
 Fermentable Sugars   olysa           doctoral student, will be
  (Glucose, Xylose)    te              followed till hydrolysis
METHODOLOGY contd……
Fermentation and Product                 Experiment for Objective 1
       Recovery

                Preparation for
                 Fermentation


                                       370C, pH 6.5,
                  Fermentation        Buffer MgCO3,
              ( by A. succinogenes)      12h, CO2



              Product Recovery        Precipitation
                                       with NaOH



               Succinic Acid/Sod.
                   Succinate
METHODOLOGY contd……
Co-polymerization and Characterization
                    Glycerol +                                                              Cassava
                                              Starch + SA                 PBS
                      Water                                                                  Starch


                              High speed blending




                                                                                                      Experiment for Objective 3
                                                                                 Extrusion Co-
Experiment for Objective 2




                                                                                polymerization
                                 Melt Blending



                                      SGTPS                                PBS-starch copolymer



                                                       Characterization



                                     Physical               Mechanical            Biodegradability
COMPOSITION of SGTPS
Co-polymer Abbrevi    Sample Weight Proportions
  Name      ation
                       Hydrous     Glycerol   SA
                     starch (20%
                       mc wb)
GTPS       SA0           100         30       0

SGTPS1     SA1          100          30       1

SGTPS2     SA2          100          30       2

SGTPS5     SA5          100          30       5

SGTPS10    SA10         100          30       10
COMPOSITION of PBS-starch

Co-polymer Name     Sample Weight Proportions

                  Hydrous starch (20%   PBS
                       mc wb)
PBS                      100             0

PBSS1                     80             20

PBSS2                     70             30

PBSS3                     60             40

PBSS4                     50             50
CHARACTERISTICS TO BE MEASURED
• Tensile Strength
• % Elongation at Break
• IR spectra by FTIR
• DSC Thermograms
• Thermogravimetric Analysis
• Inherent Viscosity (using available viscometer)
• Degree of Substitution and Esterification
  (According to Santayanon and
  Wootthirahokkam, 2003)
• Biodegradability (using lipase enzyme)
Work Plan
S.      Activities       Aug Sep Oct Nov Dec Jan Feb Mar Apr
N.
1    Literature review    X

2 Procurements of             X
  pure culture,
  chemicals and
  equipments
3 Fermentation,                   X   X   X
  Pdt Recovery
4 Blending, Co-                       X   X   X
  polymerization,
  characterization
5 Result                                      X   X
  interpretation
  and data analysis
6 Final reporting                                     X   X
Budget Estimation
S.N.             Operational Activities        Amount
                                                (Baht)
1      Chemicals, Pure culture and Enzymes   5000

2      Equipments:                           30000
       (HPLC Column, Melt Blender)

3      Travel                                2000

4      Miscellaneous                         5000

       Total                                 42000
References
 Bechthold I, Bretz K, Kabasci S, Kopitzky R, Springer A (2008).
  Succinic acid: a new platform chemical for biobased polymers
  from renewable resources. Chem Eng Technol 31:647-654.
 Takiyama, E.; Fujimaki, T. (1994). Bionolle biodegradable plastic
  through chemical synthesis. In Biodegradable Plastics and
  Polymers; Doi, Y., Fukuda, K., Eds.; Elsevier Science: Amsterdam,
  The Netherlands, pp. 150-174.
 Mochizuki, M.; Mukai, K.; Yamada, K.; Ichise, N.; Murase, S.;
  Iwaya, Y. (1997). Macromolecules, 30, 7403.
 Azim, H.; Dekhterman, A; Jiang, Z. and Gross, R.A. (2006).
  Biomacromolecules, 7, 3093-3097
 Shi, R.; Zhang, Z.; Liu, Q.; Han, Y.; Zhang, L.; Chen, D.; Tian,
  W. (2007). Characterization of citric acid/glycerol co-plasticized
  thermoplastic starch prepared by melt blending. Carbohydrate
  Polymers 69, 748–755
Thank you

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Succinic Acid- Presentation

  • 1. Microbial Synthesis of Succinic Acid from Typha Grass Hydrolysate and Its Application in Biopolymer Synthesis and as Co-plasticizer By Yakindra P Timilsena (111332) Examination Committee Prof. Athapol Noomhorm Prof. Sudip K Rakshit Dr. Anil Kumar Anal
  • 2. Main Idea  Renewable/Green Chemicals  Cheap and Under-utilized resources  Biodegradable polymer with better properties
  • 3. Introduction  Succinic Acid is a C4 dicarboxylic acid with molecular formula C4H6O4, molecular weight 118.09 and melting point 185 1900C.  It is predicted to be one of the most widely used platform chemicals which can be produced from renewable feedstocks (Bechthold et al. 2008).  Broad range of industrial applications -as a source of food, pharmaceuticals, surfactants, detergents, antifoam agents, in the production of resins, polymers, paints, cosmetics and inks (Isar et al. 2006).  Biobased succinic acid can be a suitable alternative to its petrochemical equivalent.
  • 4. Introduction  Glycerol is a by-product of biodiesel industries and can be used as a good plasticizer  Succinic acid can be used as an efficient co- plasticizer in starch based polymer synthesis  Blending process is one of the important methods of modifying the polymer characteristics  PBS is a biodegradable polyester- synthesized from SA platform
  • 5. Problem statements  Most of the research work on Green Technology are patented and details of the invention is not disclosed  Currently succinic acid and synthetic polymers in food packaging - produced from petroleum based chemicals - two limitations: non renewability and non biodegradability  Typha grass-abundantly available all over the world- not investigated as renewable raw material for high value platform chemical
  • 6. Problem statements  PBS synthesized from SA- lacks flexibility. Blending with starch help improve the characteristics of polymer.  Glycerol plasticized starch polymer (GTPS) recrystallize on storage- requires a co- plasticizer.  Amine co-plasticizer-toxic. Biosuccinic acid - food grade- can serve as an alternative co- plasticizer.
  • 7. Main objective • To synthesize bio-succinic acid from Typha grass hydrolysate using microbial fermentation and its application for the synthesis of PBS- starch and SGTPS copolymers
  • 8. Specific objectives 1. To determine the yield of bio- succinic acid produced from Typha grass hydrolysate using A. succinogenes 2. To optimize the ratio succinic acid as co- plasticizer with glycerol to synthesize SGTPS 3. To optimize the ratio of cassava starch and PBS to synthesize copolymerized PBS.
  • 9. Literature review Production of Succinic Acid by Bacterial fermentation Raw Materials Micro-organisms Result/Findings References wood hydrolysate M. yield of 56% Kim et al. 2004 succiniciproducens Batch Fermentation straw hydrolysate A. Succinogenes 80.7% Zheng et al. 2009 yield after 48 hrs of fermentation cane molasses A. succinogenes yield of 79.5% after Liu et al. 2008 48 hrs of batch fermentation
  • 10. Literature review Polymer and copolymer synthesis and characterization Raw Materials Polymerization Result/Findings References method/ polymer CA, glycerol, CGTPS by melt • Esterification and better cross- Shi et al. 2007 starch blending linking • Decrease in MW/light • Decreased Tg • Change in crystal structure (reduced retrogradation) Starch, glycerol, TPS/PCL Blends • Decreased Tensile Strength Averous et al. 2000 PCL • Decreased Elongation at Break Starch, glycerol, TPS/PCL Blends • Decreased Tc Huang et al. 1993 PCL • Decreased Mp • increased % crystallinity • Increased Relative crystallinity
  • 11. Materials and Methods Materials and chemicals Typha grass hydrolysate, Microbial strain pure culture (A. succinogenes), sodium/calcium hydroxide, biobased SA, PBS, Cassava starch, Glycerol Micro-organisms • Actinobacillus succinogenes • Anaerobiospirillum succiniciproducens or • Mannheimia succiniciproducens
  • 12. Equipments • Bioreactor, carbon dioxide cylinder, • HPLC with sugar column • High speed mixer, • twin screw co-rotating extruder, • Melt Blender, • FTIR, NMR, GPC, DSC, SEM
  • 13. Experiment for Objective 1 METHODOLOGY Biomass (Typha grass) Drying, Powdering Pre-treatment (Alkali) Preparation of Hydrolysate Hydrolysis (Enzyme/Acid) The method developed by Hydr Mr. Idi Audu Guga, an AIT Fermentable Sugars olysa doctoral student, will be (Glucose, Xylose) te followed till hydrolysis
  • 14. METHODOLOGY contd…… Fermentation and Product Experiment for Objective 1 Recovery Preparation for Fermentation 370C, pH 6.5, Fermentation Buffer MgCO3, ( by A. succinogenes) 12h, CO2 Product Recovery Precipitation with NaOH Succinic Acid/Sod. Succinate
  • 15. METHODOLOGY contd…… Co-polymerization and Characterization Glycerol + Cassava Starch + SA PBS Water Starch High speed blending Experiment for Objective 3 Extrusion Co- Experiment for Objective 2 polymerization Melt Blending SGTPS PBS-starch copolymer Characterization Physical Mechanical Biodegradability
  • 16. COMPOSITION of SGTPS Co-polymer Abbrevi Sample Weight Proportions Name ation Hydrous Glycerol SA starch (20% mc wb) GTPS SA0 100 30 0 SGTPS1 SA1 100 30 1 SGTPS2 SA2 100 30 2 SGTPS5 SA5 100 30 5 SGTPS10 SA10 100 30 10
  • 17. COMPOSITION of PBS-starch Co-polymer Name Sample Weight Proportions Hydrous starch (20% PBS mc wb) PBS 100 0 PBSS1 80 20 PBSS2 70 30 PBSS3 60 40 PBSS4 50 50
  • 18. CHARACTERISTICS TO BE MEASURED • Tensile Strength • % Elongation at Break • IR spectra by FTIR • DSC Thermograms • Thermogravimetric Analysis • Inherent Viscosity (using available viscometer) • Degree of Substitution and Esterification (According to Santayanon and Wootthirahokkam, 2003) • Biodegradability (using lipase enzyme)
  • 19. Work Plan S. Activities Aug Sep Oct Nov Dec Jan Feb Mar Apr N. 1 Literature review X 2 Procurements of X pure culture, chemicals and equipments 3 Fermentation, X X X Pdt Recovery 4 Blending, Co- X X X polymerization, characterization 5 Result X X interpretation and data analysis 6 Final reporting X X
  • 20. Budget Estimation S.N. Operational Activities Amount (Baht) 1 Chemicals, Pure culture and Enzymes 5000 2 Equipments: 30000 (HPLC Column, Melt Blender) 3 Travel 2000 4 Miscellaneous 5000 Total 42000
  • 21. References  Bechthold I, Bretz K, Kabasci S, Kopitzky R, Springer A (2008). Succinic acid: a new platform chemical for biobased polymers from renewable resources. Chem Eng Technol 31:647-654.  Takiyama, E.; Fujimaki, T. (1994). Bionolle biodegradable plastic through chemical synthesis. In Biodegradable Plastics and Polymers; Doi, Y., Fukuda, K., Eds.; Elsevier Science: Amsterdam, The Netherlands, pp. 150-174.  Mochizuki, M.; Mukai, K.; Yamada, K.; Ichise, N.; Murase, S.; Iwaya, Y. (1997). Macromolecules, 30, 7403.  Azim, H.; Dekhterman, A; Jiang, Z. and Gross, R.A. (2006). Biomacromolecules, 7, 3093-3097  Shi, R.; Zhang, Z.; Liu, Q.; Han, Y.; Zhang, L.; Chen, D.; Tian, W. (2007). Characterization of citric acid/glycerol co-plasticized thermoplastic starch prepared by melt blending. Carbohydrate Polymers 69, 748–755