Contenu connexe Similaire à Value Stream Mapping: Undertanding the Current State - Webinar from 5S Supply (20) Value Stream Mapping: Undertanding the Current State - Webinar from 5S Supply1.
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1.Quoting
2.OrderEntry
3.CreditReview
4.Purchasing
5.OrderReview
6.ToolPrep
7.Scheduling
8.Receiving
9.Perforating
10.Leveling
11.Shearing
12.CuttoLength
13.Slitting
14.RadiusRolling
15.Punching
16.Embosing
17.PressBrake
18.Stamping
19.OutsideService
20.Packaging
21.Shipping
ProcessFamily
Name QTY all part nos.
150 80,000 lb/mo X X X X X X X X X X X 1 Coil to Coil 500,000 lb/mo
ORM005 80,000 lb/mo X X X X X X X X X X X 1 Coil to Coil
020 Al GLD 5,000 pcs/mo X X X X X X X X X X X X X 2 Ornamental 6,000 pcs/mo
020 Al Stuco 1,000 pcs/mo X X X X X X X X X X X X X 2 Ornamental
73518 400 pcs/mo X X X X X X X X X X X X X X X 3 Fab Flat 7,500 pcs/mo
Ballast 300,000 lb/mo X X X X X X 4 Ballast 300,000 lb/mo
Nordham 100 pcs/yr X X X X X X X 5 Pass Through 1,000 pcs/mo
611402401 250 pcs/mo X X X X X X X X X X X X X X X 6 Fab Form 2,500 pcs/mo
VT4880 50pcs/mo X X X X X X X X X X X X X X X 6 Fab Form
EAW 435? 150 pcs/mo X X X X X X X X X X X X X X X X 6 Fab Form
YNG Filter 25 pcs/mo X X X X X X X X X X X X X X X 6 Fab Form
Gehl 001 150 pcs/mo X X X X X X X X X X X X X X X 6 Fab Form
509566 700 pcs/mo X X X X X X X X X X X X 7 Coil to Sheet to Size 50,000 pcs/mo
601 250 pcs/mo X X X X X X X X X X X X X 7 Coil to Sheet to Size
020 Al MF 8,000 pcs/mo X X X X X X X X X X X X 8 Coil to Blank 80,000 pcs/mo
Nailor 500 pcs/mo X X X X X X X X X X X X X 8 Coil to Blank
202262 20,000 pcs/mo X X X X X X X X X X X X X
Stock Plate 250,000 lb/mo X X X X X X X X X X X X 9 Stock Plate 5¡
1.Quoting
2.OrderEntry
3.CreditReview
4.Purchasing
5.OrderReview
6.ToolPrep
7.Scheduling
8.Receiving
9.Perforating
10.Leveling
11.Shearing
12.CuttoLength
13.Slitting
14.RadiusRolling
15.Punching
16.Embosing
17.PressBrake
18.Stamping
19.OutsideService
20.Packaging
21.Shipping
ProcessFamily
Name
150 80,000 lb/mo X X X X X X X X X X X 1 Coil to Coil
ORM005 80,000 lb/mo X X X X X X X X X X X 1 Coil to Coil
020 Al GLD 5,000 pcs/mo X X X X X X X X X X X X X 2 Ornamental
020 Al Stuco 1,000 pcs/mo X X X X X X X X X X X X X 2 Ornamental
73518 400 pcs/mo X X X X X X X X X X X X X X X 3 Fab Flat
Ballast 300,000 lb/mo X X X X X X 4 Ballast
Nordham 100 pcs/yr X X X X X X X 5 Pass Through
611402401 250 pcs/mo X X X X X X X X X X X X X X X 6 Fab Form
VT4880 50pcs/mo X X X X X X X X X X X X X X X 6 Fab Form
EAW 435? 150 pcs/mo X X X X X X X X X X X X X X X X 6 Fab Form
YNG Filter 25 pcs/mo X X X X X X X X X X X X X X X 6 Fab Form
Gehl 001 150 pcs/mo X X X X X X X X X X X X X X X 6 Fab Form
509566 700 pcs/mo X X X X X X X X X X X X 7 Coil to Sheet to Size
601 250 pcs/mo X X X X X X X X X X X X X 7 Coil to Sheet to Size
020 Al MF 8,000 pcs/mo X X X X X X X X X X X X 8 Coil to Blank
Nailor 500 pcs/mo X X X X X X X X X X X X X 8 Coil to Blank
202262 20,000 pcs/mo X X X X X X X X X X X X X
Stock Plate 250,000 lb/mo X X X X X X X X X X X X 9 Stock Plate
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59
Item/SKU/Wservice/Type
TechnicalServiceRequest
SubmitProductInformation
BaseCodeRequest
BaseCodeAsignment
MSDS/Labels
PackageCodeAssignment
ProductCodeRequest
SpecificationSubmission
SpecificationApproval
AttributeApprovals
Shelf-lifeAssignment
FreightClassification
HAZMAT/TariffCodeAsignment
ProductCodeRequestReview
DataEntry
BOMRouting
StockRoomAssignment
Process Family
New Product X X X X X X X X X X X X X X X X X New Products
Tolled New Products X X X X X X X X X X X X X X X X X New Products
Purchased for Resale X X X X X X X X X X X X X X X New Products
Acquisition X X X X X X X X X X R R x X R R New Products
New Package X X X X X X X X X X Package
Bulk Shipment X X X X X X X X Package
Existing Product/New Plant/New Package X X X X X X X X X X X New Plant/Package
New Spec/Mod X X X X X X X X X Modifications
Existing Product/New Plant/Same Package X X X X X X X X X Modifications
Tolled Existing Products X X X X X X X X X Modifications
Company 66 Repository X X x X X X X X X x X Repository
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Item/SKU/Wservice/Type
TechnicalServiceRequest
SubmitProductInformation
BaseCodeRequest
BaseCodeAsignment
MSDS/Labels
PackageCodeAssignment
ProductCodeRequest
SpecificationSubmission
SpecificationApproval
AttributeApprovals
Shelf-lifeAssignment
FreightClassification
HAZMAT/TariffCodeAsignment
ProductCodeRequestReview
DataEntry
BOMRouting
StockRoomAssignment
Process Family
New Product X X X X X X X X X X X X X X X X X New Products
Tolled New Products X X X X X X X X X X X X X X X X X New Products
Purchased for Resale X X X X X X X X X X X X X X X New Products
Acquisition X X X X X X X X X X R R x X R R New Products
New Package X X X X X X X X X X Package
Bulk Shipment X X X X X X X X Package
Existing Product/New Plant/New Package X X X X X X X X X X X New Plant/Package
New Spec/Mod X X X X X X X X X Modifications
Existing Product/New Plant/Same Package X X X X X X X X X Modifications
Tolled Existing Products X X X X X X X X X Modifications
Company 66 Repository X X x X X X X X X x X Repository
CC
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Item/SKU/ Reference Number
SKUs for
20XX IdentifyNeed
ExecutiveApproval
ProductDevelopment
ProductEngineering
Packaging
Graphics
Forecasting
RFQ/Sourcing
Prototyping
CustomerProposalandApproval
ItemSetup
QualityPlan
SampleApproval
SupplyPlanning
Merchandising/Display
SalesAdministration
CustomerPriicing
DirectShipManagement
Receiving
OrderEntry
Repack
Picking
Shipping
Process Family
New Product 300 X X X X X X X X X X X X X X X X X O O X O X O New
Same Item - New to Company Finish 50 X X X X X X X X O X X O X X X X X O O X O X O New
Same Item - Existing to Compaby Finish 400 X X X O X X X X X X X X X X X X O O X X O New
Sourcing Existing Marketplace Product 150 X X O X X X X X O X X X X X O X X O O X X O New
New Category Item 0 X X X X X X X X X X X X X X X X X O O X X O New Category
Existing Product 10,000 X O X X O O X O X O Existing
Existing Product - Excess and Obsolete 4000 X O X X X O X X O X O X O Existing
Same Item - New Packaging 400 X X X X X X X X X X X O O X X X O Packaging
Resourcing Existing Product 1500 X X O X X O X X X O O O X X O Resourcing
C$
Item/SKU/Type/Service
Contact
OpenCaseFile
ResearchReason
InitialResponse
SendSomething
ReceiveSample/Info
SecondResponse
TransferSample
QCTesting
RADisposition
TransferCase
TransferIssue
InformationRequest
Negotiation
CloseCaseFile
Process Families
Recipe X X X X X X General Inquiries
Samples X X X X X X General Inquiries
Coupons X X X X X X General Inquiries
Smell X X X X X X General Inquiries
Minor Irritation without Product X X X X X X General Inquiries
Can't Find X X X X X General Inquiries
Advertising X X X X X General Inquiries
General Product Information X X X X X General Inquiries
International X X X X X Secondary Process General Inquiries
Product Ingredients X X X X X X Secondary Process General Inquiries
General Company Information X X X X X X Secondary Process General Inquiries
Major Irritation X X X X X X X X X X X X High Risk
Property Damage X X X X X X X X Property Damage
Major Product Dissatisfaction X X X X X X X x x X Complaints
Packaging - Lot Code Received X X X X X O O X Complaints
Product Dissatisfaction X X X X X X X O O X Complaints
Packaging - No Lot Code Received X X X X X X O O X Complaints
Consistency X X X X X X X X X Complaints
Clumping X X X X X X X X X Complaints
Minor Irritation with Product X X X X X X X X Complaints
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Item/SKU/Service
Quantity
(estimates)
Developing
Drilling/Blasting
OutsideContractor
Additives
TransportingtoPrimary
PrimaryCrushing
PrimaryScreening
SecondaryCrushing
SecondaryScreening
IntermediateCrushing
IntermediateScreening
Stockpile
TransportationtoMill
DustControl
MillFeedStockpile
RoadbaseStockpile
MillTailingsTransport
OffSpecTransport
OffSpecBlending
Shipping
3/4 Mill Feed 260K tons/year X X X X X X X X X X X X X Mill Feed
3/4 Roadbase 50K tons/year X X X X X X X X X X X X X X X X Roadbase
Fill Sand 5K tons/year X X X X X X X X X X Engineered Sand
Sand Byproduct Course 60K tons/year X X X X Byproduct
Sand Byproduct Fines 25K tons/year X X X X Byproduct
Boulders 15K ton/year X X X X Boulders
Jetty Stone 5K tons/year X X X X Boulders
C¡
Processes --- ID
Item / SKU / Services
Rendered
Quantity
(estimates)
per day /
week / month
/ quarter /
year
NeedsAnalysis
ArchitectureDesign
ProjectManagement
VendorManagement
Budgeting
Purchasing
Ticketing
ChangeManagement
Decom
Racking
DCLANSupport
BaseOS
DNS
FirewallSupport
Backups
Monitor
Reporting
Documentation
AssetManagement
WarrantyManagement
ServerSupport
Recovery
Billing
ProcessingToken
DesktopSupport
WANSupport
Build New Server High X X X X X X X X X X X X X X X X X X X X X Server
Rebuild Server High X X X x X X X X X X X X X X X X X X X x Server
Disaster Recovery Low X X X X X X X X X X X X X X X X X X X X X X X Server
DC Network Maintenance High X X X X X X X X X X X X X X X X X X X Server
Decom Server High X X X X X X X X X X X X X X X X Server
Creating WAN Medium X X X X X X X X X X X X X X X WAN
Decom WAN Medium X X X X X X X X X X X X X X X WAN
Change WAN Medium X X X X X X X X X X X X X X WAN
Patch Management High X X X X X X X X X X X X X X X Patching
Web Filtering Medium X X X X X X X X X X X X X X X X X X Application Services
Internet email Medium X X X X X X X X X X X X X X X X X X X X Application Services
SharePoint Administration Medium X X X X X X X X X X X X X Application Services
Spam Filtering Medium X X X X X X X X X X Outsourced Apps
DNS High X X X X X X X X X X X X X X X X DNS
New Backups High X X X X X X X X X X X X X Backups
Change Backups High X X X X X X X X X Backups
Remove Backups High X X X X X X X X X X X X Backups
Inventory Management High X X X X X X X X X X Inventory Management
Desktop Support Medium X X X X X X X X X X X X Desktop
Maintain WAN Medium X X X X X Monitoring
Server Monitoring Medium X X X X X X Monitoring
Firewall Rule - Change High X X X X X X X X X Access Management
Firewall Rule - Maintenance High X X X X X X X X Access Management
Create New VLAN Low X X X X X X X X X Access Management
Create VPN Pool Low X X X X X X X X X X Access Management
Decom VPN Pool Low X X X X X X X X X X Access Management
New VPN Token High X X X X X X X VPN Admin
Decom VPN Token High X X X X X X X X X VPN Admin
File Recovery Low X X X X Server Services
Reboot a Server Low X X X X X Server Services
Relocate Server Low X X X X X X X X Server Services
Consulting/Research High X X X X X X Consulting
Cell Phone - New Low X X X X X X Phones
Cell Phone - Upgrade Low X X X X X X X Phones
Cell Phone - Decom Low X X X X X X Phones
Telephones - New Low X X X X X X X X Phones
Telephones - Decom Low X X X X X X X X Phones
Telephones - Support Low X X X X Phones
Process Family
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