1. RESUME
ABDUL RAZAK SHANAWAS Block 673 C,
Jurong West Street65,
E-mail: mechshan05@gmail.com #10-46,
Mobile No: +6598626430 Singapore-643673
Career Objective:
To achieve professional excellence and gain in depth knowledge in the work environment that favor's both
the organization and the self.
Academic Profile:
Bachelor of Engineering in [Mechanical Engineering] – Pass out May 2010
84 % first class with Distinction
Mookambigai College of Engineering, Trichy.
Higher Secondary Course - Pass out April 2006
85.58% first class
St.Joseph’s College Higher Secondary School, Trichy.
S.S.L.C – Pass out April 2004
92.4% first class
Infant Jesus High School, Trichy.
Technical Qualification:
ASNT Level II in
Radiographic Test Film Interpretation (RTFI)
Radiographic Testing (RT)
Magnetic Particle Testing (MT)
Penetrant Testing (PT)
Ultrasonic Testing (UT)
CSWIP 3.1 (Certificate No: 66416, Date of Expiry: 22 June 2017)
ISO 9001: 2008 Lead Auditor (IRCA Ref: A17118, Certificate No: 1622)
API 570 Piping Inspector (Certification: 57731)
Working Experience:
Hask Engineering & Management Pte Ltd, Singapore.
Deployed at: Keppel Shipyard Ltd
Working as a Quality Assurance & Quality Control Inspector
From Nov 2013 to Till Date
Projects: Itchthys project
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2. Tiong Woon Project & Contracting Private Limited, Singapore.
Working as a Quality Control Engineer
From Sep 2012 to Nov 2013
Projects: Leo +/ Silver Project
Singapore Liquefied Natural Gas Project
Singapore Hydro-Desulfurization Project
Acoustics India Private Limited, Trichy.
Worked as a Quality Assurance & Quality Control Engineer cum Inspector
From June 2010 to Sep2012.
Company’s Profile:
KEPPEL SHIPYARD LTD leaders in the conversion of Floating Production Storage Offloading
(FPSO) units, Floating Storage Offloading (FSO) vessels and Floating Storage and Regasification Units
(FSRU).
TIONG WOON PROJECT & CONTRACTING PTE LTD, which mainly deals with project
management involving heavy lifting, heavy haulage in land as well as marine and mechanical
equipment installation. It aspires to be the global leading specialist in providing its core activities of
integrated project engineering works, including heavy lifting, transportation, and equipment
installation, that fulfills our customer's specifications and needs through unbeatable quality and
unsurpassed professionalism
ACOUSTICS INDIA PVT LTD has specialized in noise control products. It’s an ISO 9001:2008
certified company and has approved by American Society of Mechanical Engineering (ASME) for use
of “U” and “R” stamps. Acoustic having experience to manufacture and supply of pressure vessels,
Cryogenic vessels and heat exchangers.
Roles & Responsibilities: QA & QC Inspector
From Nov 2013 to Till Date
Project: Itchthys Project
Client: Inpex, Australia
Contractor: SBM Offshore
Readiness check before fabrication start. (Fabrication shop, RT Bay, Material storage yard, etc,)
Incoming material inspection ( Pipe, Pipe fittings, Bolt & Nut, Valves, etc,)
Verification of material test certificate as per client requirement, codes and standards,
Witness Welder qualification test (WQT) & procedure qualification test (PQR),
Radiography film interpretation of WQT, PQR coupons and production joints.
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3. Witness Mechanical test (Tensile test, Bend test, Impact test, Hardness test, Ferrite test, G48
Corrosion test, Macro & Micro structure etc,.) conducted for PQR & WQT
Fit-up inspection (Dimensional Check, Alignment) of pipe spools (Carbon steel, Duplex SS, Super
Duplex SS, Cu-Ni) as per piping Isometric drawing
Witness PWHT and review PWHT charts
Monitoring Welding parameters during WQT, PQR and Production weld
Witness Positive material identification test.
Witness Ferrite test.
Witness NDT conducted (PT, MT, UT, PAUT)
Final Visual Inspection (Dimensional Check, Alignment, Weld visual) of pipe spools (Carbon steel,
Duplex SS, Super Duplex SS, Cu-Ni )
Fit-up & Visual Inspection of Pipe supports (During Fabrication and Installation)
Witness Hydro test, N2 leak test, Gross air leak test, Hydro jetting test, Chemical cleaning of LTCS,
SS, Duplex and super duplex pipes
Participate Weekly quality walk and quality meeting
Roles & Responsibilities: QC Engineer
From July 2013 to Nov 2013
Project: Leo +/ Silver Project (Singapore Petrochemical Complex)
Client: Shell Eastern Petroleum Ltd , Singapore
Contractor: Chiyoda Singapore
From Apr 2013 to July 2013
Project: Singapore Hydro-Desulfurization Project
Client: ExxonMobil Asia Pacific Pte Ltd, Singapore
Contractor: JGC Corporation
From Sep 2012 to March 2013
Project: Singapore Liquefied Natural Gas Project
Client: SLNG Corporation, Singapore
Contractor: Samsung C&T
Actively involved in the interpretation of weld drawings/ symbols. Co ordination with Contractors
construction supervisors regarding weld symbols and welding methods. Inspected Materials for
Piping and Structural.
Preparing WPS & PQR for different material combination
Qualifying welders under PRIMOS.
Implementing new welding techniques
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4. Conduct auditing of Welding consumable supplier
Accountable for the accurate analysis of project production activity with regard to the quality and
quality defect, supervision and inspection of welding. Examining the test results & preparation of
reports for the submission of the client Inspection term. Inspection of pipeline front and end tie-in
welding.
Involved in the inspection before Hydro testing and final punch list for supporting and installation
of gaskets, bolts as per specification and ISO drawings.
Ensuring co-ordination with NDT inspection agencies for the performance of the NDT evaluation
and Interpretation of Radiography film. Execution of all required inspection with assigned project
and liaison with the client’s inspector for the inspection.
Tasked with review and acceptance of Mill certificate for Materials and Welding Consumables as
per ASME sec II Part A & Part C. Inspected Alignment and Orientation for structural & piping. As
per WPS and Specification & Edge preparation before Welding. As per Approved WPS.
Verification of Preheat as per WPS and Applicable codes.
Monitored Welding parameters inter pass temperature and Post heat As per WPS and PQR. Visual
inspection of Completed welds. Maintained Welder performance reports, conducted heat treatment
for welds to reduce stress and toolbox talks for welders and fabricators.
As per Codes and STDS, conducted Welder qualification test as per ASME SEC IX, API 1104 &
Training programs.
Prepared documents, inspection reports, Procedures for Inspection Methods, Method statements,
Inspection and Testing Plan in computerized environment. Maintained Project records, reports, and
final submission to client. Reviewed test Packages in system wise as per project requirement.
Involved in the identification of weld repairs and problem solving with welders, inspectors and
fabrication supervisor. Involved PMC activity and reinstatement work. Review the final Dossier
packs. Preparing the final system wise punch list as per P&ID (Mapping)
Conducted Hydro Testing & Pneumatic Testing. As per ASME B31.3, conducted VT, PT, MT, UT,
& RT NDT Methods. Reviewed and approved NDT procedures of Sub contractors as per ASME
sec V.
Interpretation of RT films and acceptance of welds. Maintained NDT reports and Weld history
sheets
Reviewing Hydro test Packages in system wise as per project requirement.
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5. Involvement of quality audits
Ensuring the works are performed in accordance with the specifications/Method statement and
Inspection and Test Plan procedures
Ensuring implementation of Quality Control Plan, Procedure and Inspection & Test plan.
Inspection of installation of static and rotating equipment
Roles & Responsibilities: QA & QC Engineer cum Inspector
Inward inspection of Raw materials (Plate, sheet, Pipe, flange & forgings etc) with reference to
Material Test certificates as per ASME Sec II Part A & Part B.
Inward inspection of consumables (Electrodes and Shielding Gas) with reference to Batch
certificates as per ASME Sec II Part C.
Witnessing of positive material identification.
Dimensional, NDT and Visual Inspection of Formed Heads and Check Stress Relieving
requirement by calculating the Fiber elongation percentage.
Review Heat treatment charts & verify equipments calibration.
Perform Dimensional and visual checks prior to welding and fabrication conforms to the drawings
and specified codes.
Monitoring calibration status of welding machine, inspection testing tools and pressure gauges.
Interpretation of Radiographic films.
Witnessing Hydro test and Pneumatic test.
Witness Painting DFT check and Visual inspection.
Preparing inspection Dossiers and Final documentation.
Monitoring NDE equipments calibration and periodic Verification Log.
Final weld visual inspection of all fabricated product.
Raise NCR (Non-conformance report) for violation found during inspection.
Monitor satisfactory closeout of identified NCR if any.
Perform internal Audit as per the Quality manual.
Implementing the 5S in documentation and in the field
Preparing and maintaining Welding Procedure Specification (WPS) & Procedure Qualification
Record (PQR) as per Codes and Customer Specification.
Supervising Welding test coupons and Preparing Welder Performance Qualification Record (WPQ)
and assign unique ID to the welder.
Maintaining Welder Continuity Record
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6. Preparing List of Welders and Welding operators every month.
Preparing and maintaining Welder Evaluation Sheet.
Preparing Welding Surveillance report daily.
Monitoring the Performance of the welder daily.
Preparing Weld Map& RT sketch for all jobs.
Preparing RT consolidated Report for all Jobs.
Stage wise and final welding visual inspection of all welds.
Pre-judgments of PWHT Joints & verification of HT chart
Witness all NDT tests performed on welds and to interpret radiographic films, if necessary and
evaluate PT, MT.
Analysis RT repair percentage every month and take necessary action to minimize that.
Raising Purchase indent with Technical Delivery Condition for special welding consumables.
Preparing Weld Metal Consumption Calculations for special welding consumables.
Monitoring stores and shop floor for proper usage of filler metals.
Preparing and Monitoring of baking, holding temperature and time of filler metals as per
manufacturer recommendation.
Witnessing Mechanical tests conducted for PQR.
Verifying Work allocation for Welders produced by production department.
Preparing Production Test Coupons (PTC) and maintain records.
Review of WPS, PQR & WPQR submitted by vendors.
Knowledge of Codes & Standards;
ASME Sec IX Edition 2010 Addenda 2011a
ASME Sec VIII Div I Edition 2010 Addenda 2011a
ASME Sec II Part A Edition 2010 Addenda 2011a
ASME Sec II Part C Edition 2010 Addenda 2011a
ASME Sec V Edition 2010 Addenda 2011a
AWS D1.1/D1.1M Edition 2010
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7. ASME B31.3
API 577
API 1104
IBR
Knowledge of Welding Process:
SMAW-Shielded Metal Arc Welding
GTAW-Gas Tungsten Arc Welding
GMAW-Gas Metal Arc Welding
SAW-Submerged Arc Welding
FCAW-Flux Cored Arc Welding
Achievements:
Prepared WPS for the following combinations (as per ASME SEC IX)
P1 to P1,P1 to P8,P4 to P4,P4 to P8 with Buttering,P8 to P8,P5A to P5A, P5A to P4,
P43(HASTE ALLOY) to P43,P43 TO P8 under LRA witness.
Prepared WPS for P8 to P8 with Impact test at -196˚C under LRA witness.
Prepared WPS for Duplex SS, Super Duplex SS under SBM offshore & Inpex witness.
Prepared WPS for P1 to P1 with PWHT& Impact test at -29˚C under LRA witness.
Prepared procedure for Weld Visual Inspection and handling of welding consumables.
Conducted Mock-up test for tube to tube sheet joints.
Successfully planned for in-house radiography facility in Acoustics India Private Limited
Handled Customers like SBM Offshore, Inpex, Eni, Petrofac, Linde, Sandvik, Technip Oceania,
Air Liquide, Technip KT india, Siemens, RS Associates, Technimont ICB,EIL,L&T….etc., and TPI
agencies like Llyods Asia, DNV, TUV, Tata projects, BV, Quest…etc., ., for successful approval of
quality related procedures and for acceptance of final products as per standards, their requirements.
Safety Courses:
Building Construction Supervisors Safety Course
Oil / Petrochemical Industry Safety Course for Supervisors
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8. Work-At-Height Course for Supervisors
Construction Safety Orientation Course for Worker General Trade
Supervise Work in Confined Space Operation
Membership:
Full Member of Singapore Welding Society (SWS)
Computer Skills:
Platforms Used : Windows XP / VISTA / Windows 7
Packages : MS Word, MS Power Point, MS Excel, Open Office
Personal Profile:
Name : A.R.SHANAWAS
Father's Name : A.ABDUL RAZAK
Nationality : Indian.
Date of Birth : 5th
Feb, 1989
Gender : Male.
Marital status : Bachelor
Languages known : English, Tamil. (Speak, Write & Read),
Urdu & Hindi (Speak Only)
Passport number : F9243179 (Valid up to the year 2016)
Current Salary : S$4000 (Basic) + Over time
Expected Salary : Negotiable
Notice Period : 1 month
Reason for Leaving : To get Job in high professional organization
Declaration:
I hereby declare that the information furnished above is true to the best of my knowledge.
Date:
Place: (A.R SHANAWAS)
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