Wind Energy Catalogue

w i n d e n e r g y
c a t a l o g u e

spanish machine tools dependability, reliability and service

SPANISH MACHINE TOOLS
dependability, reliability and service
Spain is the third largest manufacturer and exporter of machine
tools in the European Union. This is the best demonstration
of the extremely high level of trust our customers place in
Spanish Machine Tools. A trust that has succeeded in Spanish
machine tools playing a very important role in the most relevant
industrial sectors of the economy such as automotive,
aeronautics and aerospace, energy generation, railways,
capital goods, dies and moulds or electrical appliances,
amongst others, with 60% of production destined for
international markets.

In addition to a lengthy experience in design and manufacturing,
Spanish machine tools offer a series of big competitive
advantages amongst which the following can be highlighted:
great flexibility for being able to adapt products to each
customer's, sector's and application's specific needs, a better
relationship between productivity and return on investments,
a wide and complete range of more than 2,000 models and
a decisive commitment to technological innovation, dedicating an average of 6% of the sector's
turnover to R&D&I.

combining all the sector's potential

Founded in 1946, AFM, the Machine Tool Manufacturers' Association of Spain represents almost a hundred
companies that account for 92% of the sector's total production in Spain. AFM's work centres on encouraging
competitiveness, defending its members' interests and fostering growth in the sector. Through a very wide
range of services, it helps to reinforce the international deployment of its members and further develop their
ongoing commitment to technological innovation, from its head offices in the San Sebastian Technology Park
and since its setting up in Tianjin (China).

Nowadays AFM holds the Presidency of CECIMO, the European Committee for Cooperation of the Machine
Tool Industries. In 1962, it became member of CECIMO, holding one of the permanent vice chairs.

AFM is also the co-organiser, together with Bilbao Exhibition Centre, of the BIEMH, the Spanish Machine
Tool Biennial, the sector's fourth largest trade fair in the world and the third in Europe.

WIND ENERGY TEAM
AFM seeks to use this catalogue to promote those member
firms that manufacture machine tools with specific applications
for machining components for wind power generators.

Power is one of the renewable energies with the most promising
prospects for both the future and global growth. Its level of
technological development, cost and clean and inexhaustible
nature are qualities that are paving the way for its implementation.

Spanish machine tools occupy a clear position of leadership
and importance on the international stage. The key to this
success is none other than the trust placed in both manufacturers
and in auxiliary businesses in Spain's machine tool sector.

Our firms are in a position to supply the wind power sector
with solutions for gears, shafts, hubs, bearings, rings, etc.

Within a broad range of specific applications, we could highlight
such processes as the turning of shafts, the machine cutting
and boring of hubs, the machining of bearings and rings or
the balancing of brake discs.

Our companies with specific production for the wind energy industry:

OUR CUSTOMERS, OUR BEST REFERENCE
Ve s ta s

Gamesa

Siemens

General Electric

Acciona

Suzlon

Ecotecnia

Enercon Group

3

INDEX

Other applications (towers, balancing
of rotating parts, brakes,…)
Generator (rotor, stator,
Gearbox components
(gears, shafts, etc.)

Pitch & Yaw

Bearings

Flanges

Frames

Blades
Hubs
etc.)

Page

ALJU 4
BOST 5-6

CME 7-11
DANOBATGROUP 12-17

DANOBAT 12-15
SORALUCE 16-17

ETXE-TAR 18
FAGOR ARRASATE 19

GAMOR 20
GEKA 21-23
GH 24-25

GORATU 26
GURUTZPE 27
IBARMIA INNOVATEK 28-30
JUARISTI 31-32
KAISER SISTEMAS 33
LANBI 34

NICOLÁS CORREA 35-37
TECNOSPIRO-ROSCAMAT 38
ZAYER 39-40

ALJU, S.L., TALLERES
Ctra. San Vicente, 17 - 48510 VALLE DE TRÁPAGA (Bizkaia)
Tfno. +34 944 920 111 Fax +34 944 921 212
alju@alju.es www.alju.es

APPLICATIONS GEARBOX COMPONENTS GENERATOR FLANGES HUBS OTHER APPLICATIONS

SURFACE FINISHING OF WIND TURBINE COMPONENTS

Customized equipment for the surface treatment
of wind turbine components previous to painting
and welding.

This is one of the biggest suspended load automatic
shot blasting machines, among our wide range
of models.

TECHNICAL CHARACTERISTICS

Special design and high quality materials: blasting cabin of hard-wearing steel, blast
wheels from 7.5 to 30 kW. Inner and outer surface finishing of towers, rotors and any
parts which need surface treatment.

REFERENCES
SAKANA, S.COOP.
FUNDICIONES WIND ENERGY CASTING, S.A. (WEC)
FELGUERA MELT, S.A.U.
OLAZABAL Y HUARTE, S.A.
TS FUNDICIONES, S.A.
ENDAKI TECNOCAST, S.A.

wind energy catalogue

04

BOST MACHINE TOOLS COMPANY S.A.
Ctra Villabona-Asteasu km 2,5 20159 ASTEASU (Gipuzkoa)
tel. (+34) 943 69 23 75 fax (+34) 943 69 04 93
bost@bost.es www.bost.es

APPLICATIONS GEARBOX COMPONENTS BEARINGS FLANGES FRAMES

BOST T4F MILLING LATHES

Bost T4F is a range of specialised milling
lathes for windmill shafts. It is the ideal for
machining any rolling part which need to
be milled, turned, drilled, and/or tapped.

Fitted with a milling head and a sword to
carry out large roughing turning operations.


REFERENCES
Gröditzer Kurbelwelle
Sidenor
Ellwood Group
Celsa
Cnim


05

BOST MACHINE TOOLS COMPANY S.A.
Ctra Villabona-Asteasu km 2,5 20159 ASTEASU (Gipuzkoa)
tel. (+34) 943 69 23 75 fax (+34) 943 69 04 93
bost@bost.es www.bost.es

APPLICATIONS GEARBOX COMPONENTS BEARINGS FLANGES FRAMES

BOST VTL C VERTICAL TURNING AND MILLING MACHINES

VTL C are very stiff and high accuracy vertical turning and milling
centres specially designed for the windmill components machining.
This vertical lathes are manufactured with a turning capacity from
1.600 mm up to 6.300 mm and can be supplied with one or two
RAM-s, different solutions for ATC, hydrostatic guideways, etc.


Max. Swing (mm): 6.300
Max table diameter (mm): 5.300
Max load on the table (kg): 150.000
X, Z, hydrostatic
“C” , “Y” axis

REFERENCES

Enercon Harai Inmapa
Sket Iturle CAF
WKFS Cadinox Matricir
Forgerossi Yurre Xian Aeroengine


06

MAQUINARIA CME, S.A.
Pol. Ind. Parcela N2B - Apdo. 46 - 20829 ITZIAR-DEBA (Gipuzkoa)
Tfno. +34 943 199 306 Fax +34 943 199 244
commercial@cmemach.com www.cmemach.com

APPLICATIONS HUBS FRAMES OTHER APPLICATIONS

TRAVELLING COLUMN MILLING MACHINES FCP & FCL

FCP and FCL are both identical travelling column machines. The
difference is that FCP has prismatic guideways and FCL linear
ones. The machine can have different configurations, with rotary
tables, manual, automatic, orthogonal milling heads, quill,
pendular, carenages, tables…


X (mm) : 3.000 - 20.000
Y (mm) : 1.200 / 1.500
Z (mm) : 1.000 / 1.500 / 2.000 / 2.500
RPM : 3.000 - 18.000
Tape Shank : ISO 50
Feeds (m/min): 20
KW : 22 / 28

REFERENCES

VESTAS
GAMESA
SIEMENS
GENERAL ELECTRIC
ACCIONA


07

Tfno. +34 943 199 306 Fax +34 943 199 244


MILLING MACHINE GT

The GT range is built to give a solution to those customer
who require spetial solutions like for example adding rotary
tables or travelling columns to bed type milling machines.
Fixed or automatic quills or continuous rotary tables (with
maximum load up to 30 Tn) can also be added.


X (mm): 2.000 - 4.000
Cross Column (Z) (mm): 1.000 - 2.500
Cross ram (Z’) (mm): 1.000 - 1.500
Cross quill (W) (mm): 500/700
Quill diameter (mm): 110/130
Vertical (Y) (mm): 1.000/1.500/2.000
Rotary table (mm): 1.500 x 1.500 - 2.500 x 2.500
Feeds (mm/min): 0 - 20.000
Spindle Power (Kw): 22 - 35
Rpm: 5.000

REFERENCES

VESTAS
GAMESA
SIEMENS
GENERAL ELECTRIC
ACCIONA


08

Tfno. +34 943 199 306 Fax +34 943 199 244


BORING-MILLING MACHINE MB

The MB has been developed to satisfy the needs of the top
demanding companies at technological level. It is rigid,
precise and due to the portal column construction, the
combination of double ballscrews in vertical axis, the rack
and pignion system for the X axis movement and the lineal
guideways in the three axis, the machine has became a
reference in the market for the big boring milling machine
market.


X (mm) : 3.000 - 20.000
Y (mm) : 1.200 / 1.500
Z (mm) : 2.000 - 5.000
RPM : 0 - 4.000
Tape Shank : ISO 50
Feeds (m/min): 30
KW : 35

REFERENCES

VESTAS
GAMESA
SIEMENS
GENERAL ELECTRIC
ACCIONA


09

Tfno. +34 943 199 306 Fax +34 943 199 244


MILLING MACHINE MP

The MP is a travelling column milling machine with feeds up to
35 meters/minute and several configurations, like working in
pendular, with integrated rotary table or magnetic plates, different
milling heads (manual, automatic, orthogonal, continuous…),
various solutions regarding the carenage, and also the possibility
to add lineal drived rotary table in order to do turning or grinding
operations.


Table (mm): X + 500 x 1.200
X (mm): 3.000 - 20.000
Y (mm): 1.200
Z (mm): 1.100 / 1.600
RPM : 4.000 /5.000 /8.000 /18.000
Tape Shank: ISO 40-50 / HSK 63
Feeds(m/min): 35
KW: 22 / 27

REFERENCES

VESTAS GENERAL ELECTRIC
GAMESA ACCIONA
SIEMENS


10

Tfno. +34 943 199 306 Fax +34 943 199 244


MILLING MACHINE MQ

It is the major machine CME builds along with the MB model. It
is completely built in prismatic guideways and it has a unique
solution in the vertical axis with two (2) ballscrews in order to
correct mechanically the effect of the gravity to the ram. Either
automatic quills or heads can be added.


X (mm): 3.000 - 20.000
Y (mm): 1.200 / 1.500
Z (mm): 2.000 - 5.000
RPM : 0 - 4.000
Tape Shank: ISO 50
Feeds(m/min): 35
KW (m/min): 30

REFERENCES

VESTAS GENERAL ELECTRIC
GAMESA ACCIONA
SIEMENS


11

DANOBAT, S. COOP
Arriaga Kalea, 21 - 20870 ELGOIBAR (Gipuzkoa)
Tfno. +34 943 748 044 Fax +34 943 743 138
danobat@danobat.com www.danobat.com

APPLICATIONS GEARBOX COMPONENTS GENERATOR

GRINDING MACHINES AND TURNING CENTERS

DANOBAT offers a wide range of high precision grinding
machines and turning centers for shafts machining.
DANOBAT heavy duty grinding machines offer flexible
solutions for components up to 6000 mm length and 7
Tn, incorporating different configurations in the wheelhead
and in/post process measuring unit.
DANOBAT has a wide range of turning centers for the
machining of gearbox and generator shafts. Machine
configuration may be adjusted according to each customer
particular requirements due to the modular design concept,
which provides the most cost effective machine solution.


HIGHLIGHTS:
GRINDING MACHINES:
. Different grinding operations in just one clamping
. Swivelling "B"-axis up to 3 wheels
. Hydrostatic wheelheads
. DANOBAT MDM-Absolut measuring system

HIGHLIGHTS:
TURNING CENTERS:
. Different operations in a single machine
. “C” axis
. Driven tools
. High chip volume removal
. Ground & hardened steel guide ways
. Ultraprecision headstock bearings

REFERENCES

ALSTOM SIEMENS
ENERCON SUZLON
GAMESA VESTAS
GENERAL ELECTRIC


12

DANOBAT, S. COOP
Tfno. +34 943 748 044 Fax +34 943 743 138

APPLICATIONS GEARBOX COMPONENTS PITCH & YAW

VERTICAL GRINDING AND TURNING MACHINES

DANOBAT heavy duty vertical grinding and turning
machines for the machining of all type wind turbine
gears, including hard turning, measuring and different
OD/ID grinding and turning operations.
DANOBAT - OVERBECK provides internal and radii
grinding machines for pitch & yaw systems, and small
and medium gearboxes grinding operations. These
machines are equipped with the latest technology such
as natural granite bed, linear motors, swivelling “B”
axes, etc.


REFERENCES

ALSTOM SIEMENS
ENERCON SUZLON
GAMESA VESTAS
GENERAL ELECTRIC


13

DANOBAT, S. COOP
Tfno. +34 943 748 044 Fax +34 943 743 138

APPLICATIONS BEARINGS FLANGES

SAWING MACHINES, VERTICAL TURNING CENTERS AND GRINDING MACHINES

DANOBAT provides high production horizontal sawing machines to
start the process of manufacturing of rings.
Two different solutions are provided:
Wagon system, to support very heavy components
Gantry type sawing machine with portable sawhead
DANOBAT offers multi-purpose vertical turning centers and grinding
machines for the machining of bearings and flanges, up to 6000 mm
diameter.

HIGHLIGHTS:

SAWING MACHINES:
. Capacity up to 3000 mm
. Machines prepared to work with bimetal & carbide blades
. Intelligent cutting software "paso a paso"
. Cutting deflection control
. Automatic break in process

HIGHLIGHTS:
TURNING CENTERS AND GRINDING MACHINES:
. Second Ram is available for simultaneous machining and maximum metal removal
. Wide range of accessories to meet customer’s requirements
. Fixed or elevating crossrail
. Live spindle or static tooling models
. Automatic tool setting units
. In-process work gauging
. Tool force monitoring and tool breakage detection systems

REFERENCES
ALSTOM SIEMENS
ENERCON SUZLON
GAMESA VESTAS
GENERAL ELECTRIC


14

DANOBAT, S. COOP
Tfno. +34 943 748 044 Fax +34 943 743 138

APPLICATIONS BLADES

FULLY AUTOMATED MANUFACTURING PROCESS OF WIND TURBINE BLADES

DANOBAT offers technologically
advanced machinery, working in
consonance with its customers to boost
their competitiveness.
Automated stages:
Glass lay-up
Glue & Gel-coat application
Edge trimming & surface grinding
Measuring & inspection
DANOBAT introduces autocontrol
procedures in each step in order to
achieve high fabrication process
reliability.


HIGHLIGHTS:

Lead-time reduction: >55%
Human labour reduction: >60%
Material consumption reduction: >10%
Blade repeatability & quality improvement: >60%

REFERENCES

ALSTOM SIEMENS
ENERCON SUZLON
GAMESA VESTAS
GENERAL ELECTRIC


15

SORALUCE, S.COOP.
Osintxu Auzoa - Apdo.: 90 - 20570 BERGARA (Gipuzkoa)
Tfno. +34 - 943 765 128 - Fax +34 - 943 769 076
soraluce@soraluce.com www.danobatgroup.com

APPLICATIONS HUBS

BORING MILL CENTRES
Multi-purpose boring mill centres offering a full machining and verification process
of hubs, including simulation, milling, boring, drilling, tapping and measuring
operations.
Highlights:
. Top quality heads, which are robust, flexible and reliable.
. Development of new heads to suit special manufacturing requirements.
. Automatic head changing systems for unattended machining processes.
. Rigid high powered machines for heavy stock removal.
. Thermal stability and dynamic adjustment of the machine.
. Wide range of accessories to ensure the machine is exactly matched to the
customer’s requirements.
. Complete machining of a hub in only 2 set-ups.


Longitudinal travel (mm): 4.000 - 30.000
Vertical Travel (mm): 2.100 - 6.500
Cross Travel (mm): 1.300 - 1.900
spindle motor power (kW): 37 - 46 - 60
Automatic head changing: Automatic / Orthogonal / Horizontal / Special
ATC (no.): 40 / 60 / 80 / 100 / 120

REFERENCES

ALSTOM GENERAL ELECTRIC VESTAS
ENERCON SIEMENS
GAMESA SUZLON


16

SORALUCE, S.COOP.
Osintxu Auzoa - Apdo.: 90 - 20570 BERGARA (Gipuzkoa)
Tfno. +34 - 943 765 128 - Fax +34 - 943 769 076
soraluce@soraluce.com www.danobatgroup.com

APPLICATIONS FRAMES

FLOOR TYPE BORING MILL CENTRES
Floor type boring mill centres meeting the continuing demand of wind
power market for higher reliability, greater efficiency and increased
manufacturing output.

. Adaptative control to improve the cutting conditions.
. Anti-collision system to protect the machine and the component.
. Wide range of integrated rotary-travelling tables for different loads and dimensions.
. Operator’s platforms with vertical and cross movement to allow the operator to gain grater access to the workspiece.
. Turn-key projects: clamping fixtures, cutting tools, CAD-CAM processing, simulation, training, production launch support
always at your disposal.

Orthogonal head Fixed horizontal head Special head designed as
1ºx1º(1ºx0,001º)/37- 46 kW 37 - 46 - 60 kW per customer's requeriments
4.000 (6.000) rpm 3.000 (4.000,5.000,6.000)rpm

Main operations carried out in the frame:
. Machining of tower point face.
. Machining of the jaw bores.
. Machining of the generator fitting face.

REFERENCES
ALSTOM GENERAL ELECTRIC VESTAS
ENERCON SIEMENS
GAMESA SUZLON


17

ETXE-TAR, S.A.
Post 62 – San Antolin 3 - 20870 – Elgoibar (Guipúzcoa) Spain
Tel. +34 943 740 600 Fax +34 943 743 472
etxetar@etxe-tar.com www.etxe-tar.com

APPLICATIONS HUBS FRAMES

HORIZONTAL MOBILE COLUMN MACHINE HMC-4
Mobile Column Milling Machine
The high performance Floor type Mobile Column Machine, is fully flexible for
several families of Heavy-duty Wind power Components (Hub, Frame, Bearing
housing, …).

The machine allows the integration of fixed or rotary tables, Heavy tools rack,
interchangeable Heads, ….
One of the main characteristics of the design, is the big rigidity of the whole
horizontal head in order to obtain a big power transmission capacity in order to
minimize the machining times.

ETXE-TAR, as specialized company on Turnkey installation deliveries, supplies both
the Machine and the Engineering, study, design and manufacture of the parts
clamping fixtures, necessary tools, part program, adjusted systems for parts
manipulation, etc.


Longitudinal stroke (mm): 4.000 (extensible + N x 1.000)
Vertical stroke (mm): 2000 to 5.500
Feed rates (mm/mm): 15.000
Spindle Power (kW): 60 / 85
Indexing Table : 360.000
Table capacity (kg): 45.000
Automatic tool changer: 30 to 60
Max. Tool diameter (mm): 240

Specific Customers demand upon request including the
Turnkey delivery referring to a specific type of part or
Families of parts.

REFERENCES

Main manufacturers of wind mill components and heavy-duty industry (Albicein, Suzlon, Mingyang, ….).


18

FAGOR ARRASATE S.COOP.
San Andres, 20. 20500 MONDRAGON (Guipúzcoa)
Tfno. +34 943 719 999 Fax +34 943 799 677
fagorarrasate@fagorarrasate.com www.fagorarrasate.com

APPLICATIONS GENERATORS

AUTOMATIC BLANKING LINE

Automatic Blanking Line for Electric Lamination production

Rotors, Stators and Segments fabrication.


Coil Feeding Line up to 1200 mm. wide
Blanking Press 600 Tn.
Special Blanking or Progressive Die
Automatic Stacking system of produced parts.

Blanking or Progressive Die for lamination Rotor, Stator or Segments fabrication.

REFERENCES
INDAR
WINDPOWER
UNITDRIVE


19

GAMOR, S.L. TALLERES
Industrialde Asteasu Sector 2, Pab. 181 - D. 20159 Asteasu (Gipuzkoa)
Tfno. +34 943 691 099 Fax +34 943 691 539
gamor@gamor.es www.gamor.es

APPLICATIONS OTHER APPLICATIONS

TAPPING MACHINE MTC M2-M48

CNC Horizontal Lathe equipped with motorized turret and C axis for
complete machining of the wind-rotor main spindle.


MODEL CAPACITY SPEED TAPING CAPACITY MAX HEAD POSITION

MTC M2-M39 30-890 RPM M39 IN MATERIALS WITH 37 HRC ALL
VITORIA M3-M130 11-450 RPM M130 IN MATERIALS WITH 40 HRC VERTICAL

REFERENCES
SIEMENS
M. TORRES
GRUPO GAMESA
GENERAL ELECTRIC


20

MAQUINARIA GEKA S.A.
Pol. Zerradi, 1 - 20180 Oiartzun. (Gipuzkoa)
tel. (+34) 943 490 034 fax (+34) 943 491 237
info@geka.es www.geka.es

APPLICATIONS FRAMES OTHER APPLICATIONS

GEKA HYDRACROP

GEKA’s ironworkers are universal punching and shearing machines used
for metal construction purposes.

These conventional machines have 5 work stations: punching (flats and
profiles), cutting angles, round and square bar cropping, cutting flats and
notching.

GEKA’s range of products is composed of more than 25 different models
from 36 Tn up to 220 Tn offering a wide range of special equipments and
accessories.


Hydracrop-55 Hydracrop-80 Hydracrop-110 Hydracrop-165 Hydracrop-220

PUNCHING
Power (Tn) 55 80 110 165 220
Max. Ø(mm) Ø40x10 Ø40x14 Ø40x20 Ø40x30
Max. thickness(mm) Ø20x20 Ø24x24 Ø28x28 Ø34x34 Ø40x40
CUTTING ANGLES
L at 90º (mm) 120x120x10 130x130x13 152x152x13 205x205x18 205x205x18
L at 45º (mm) 70x70x7 70x70x7 70x70x7 70x70x7 70x70x7
BAR CROPPING
Ø and (mm) 40 45 50 60 60
CUTTING FLATS
Max. length (mm) 300x15 450x15 600x15 750x20 750x20
Max. thickness (mm) 200x20 300x20 400x20 400x30 400x30
NOTCHING
Width x Depth x Th. (mm) 42x90x10 52x90x12 52x90x13 58x110x16 58x110x16

REFERENCES
EQUIPAMIENTOS EOLICOS S.L.
ENERGIA EOLICA Y SOLAR ESPAÑOLA S.A.


21

tel. (+34) 943 490 034 fax (+34) 943 491 237


GEKA ALPS

Geka ALPS is an automatic CNC
line for punching, marking and
shearing angle profiles up to
160x160x16 mm specifically
designed for towers
manufacturers. Additionally, it
can also punch, mark and shear
plates and U channels.


GEKA CNC angle lines C2PL 65 C2PL 80 SPS 150 ALPS 150 ALPS 160

Minimum angle size (mm) 40x40x4 40x40x4 35x35x4 35x35x4 35x35x4
Maximum angle size (mm) 65x65x7 80x80x8 150x150x15 150x150x15 160x160x16
Number of punches 2 (1 per leg) 2 (1 per leg) 2 (1 per leg) 6 (3 per leg) 6 (3 per leg)
Maximum diameter (mm) 18 25 31 31 31
Punching force (kN) 170 340 600 730 730
Marking - - disc type cassette type cassette type
Characters - - 40 5x10 5x10
Min. flat size (mm) - - - 40x5 40x5
Max. flat size (mm) - - - 150x15 160x16
Capable of procesing U profiles - - - v v
Shearing force (kN) 350 650 1.900 1.900 2.500

REFERENCES


22

tel. (+34) 943 490 034 fax (+34) 943 491 237


GEKA ALFA

Geka ALFA range is composed of different
CNC lines for marking, punching and
shearing flats and angles, specifically
designed for metallic constructors and steel
works.


GEKA CNC flat bar lines ALFA 150 ALFA 500 ALFA 500/150 ALFA 500/165T ALFA 500/220T

Minimum flat bar (mm) 25x4 40x4 40x4 100x10 100x10
Maximum flat bar (mm) 150x10 500x20 500x20 500x30 500x40
Horizontal punches 2 3 3 up to 3 up to 3
Maximum diameter (mm) 31 31 31 40 40
Punching force (kN) 640 1100 1100 1650 2200
Marking - disc type disc type disc type disc type
Number of Characters - 40 40 40 40
Vertical punches - - 1 - -
Maximum diameter (mm) - - 31 - -
Vertical punching force (kN) - - 600 - -
Minimum angle size (mm) - - 40x40x4 - -
Maximum angle size (mm) - - 150x150x15 - -

REFERENCES


23

GH ELECTROTERMIA S.A.
Vereda Real s/n San Antonio de Benagéber – 46184 VALENCIA
Tfno. +34 961 352 020 Fax +34 961 352 171
ghgroup@ghe.es www.ghe.es

APPLICATIONS GEARBOX COMPONENTS BEARINGS

LARGE BEARING HEAT TREATMENT - GTH SERIES

These types of installations, GTH series, are
composed of a versatile machine used for
induction hardening.

GTH Series machines treat all type of bearings
and gears in a wind turbine (rings with any
combination of inner or outer raceways or teeth).


Production flexibility: installation used for hardening raceways and/or gears (inner or outer)
Capability of hardening two teeth at the same time reducing cycle time
Automatic accurate positioning of the inductor
Automatic control of the gap between part and inductor during the treatment
Quick replacement of inductor reference to change the type of production
Energy efficiency by using Transithermic® serie generator of 150KW as power supply
Lightweight mobile inductor head design
Option: Double rotating table for reducing the ring loading time in the machine
Option: Pre-heating for deepth hardening profiles in raceways
Dimensions depend of the final customer solution

REFERENCES

ROTEISA (Spain) (Rothe Erde Group - Thyssen)
Grupo SKF
Euskalforging (Spain)
IRAUNDI (Spain)
CASCADE (USA)


24

GH ELECTROTERMIA S.A.
Vereda Real s/n San Antonio de Benagéber – 46184 VALENCIA
Tfno. +34 961 352 020 Fax +34 961 352 171
ghgroup@ghe.es www.ghe.es

APPLICATIONS GEARBOX COMPONENTS BEARINGS

RACEWAYS/TRACKS HARDENING INSTALLATION - GTV

This type of installation is specialized in hardening of raceways/tracks
in large rings and bearings.

However it is able to treat gears to give more flexibility for the production.

GTV treats inner or outer raceways with different configurations.


Production flexibility: installation used mainly for hardening raceways (inner or outer)
Automatic adjustment of the inductor to the diameter part
Automatic measurement of the part avoiding hardening mistakes due to mechanical tolerances in the part
Energy efficiency by using Transithermic® serie generator of 150 Kw as power supply
Lightweight mobile inductor head design
Option: Pre-heating for deepth hardening profiles in raceways
Option: Hardening of gears (inner or outer)

REFERENCES

ROTEISA (Spain) (Rothe Erde Group - Thyssen)
Grupo SKF
Euskalforging (Spain)
IRAUNDI (Spain)
CASCADE (USA)


25

GORATU MÁQUINAS HERRAMIENTA, S.A.
LERÚN, 1 • APDO. / P.O. BOX 39 E-20870 ELGOIBAR (Gipuzkoa)
tel. (+34) 943 74 82 62 fax (+34) 943 74 43 23 / 093
sales@goratu.com www.goratu.com

APPLICATIONS GEARBOX COMPONENTS

GÉMINIS HORIZONTAL LATHE, MOD. GHT 11 G4 – 2400

CNC Horizontal Lathe equipped with
motorized turret and C axis for complete
machining of the wind-rotor main spindle.


Swing over bed (mm): 2.500
Swing over cross slide (mm): 2.050
Spindle diameter on front bearing (mm): 320
Speed (ranges) (min-1): 0 - 550 (4)
Main motor (kW): 113
Max. Torque (Nm): 54.000
Cross slide travel (mm): 1.130
Quill diameter (mm): 320
Bed width (mm): 2.000
Weight between centres (kg): 25.000

REFERENCES
TALLERES ALMERÍA (Spain).
TALLERES MITXELENA (Spain).
ELECON (India).
PMT (India).
SIDENOR (Spain).
MECANIZADOS TAR (Spain).


26

TORNOS GURUTZPE S.A.
Polígono Ind. Itziar Parcela Q8 20829 Itziar (Deba) Guipúzcoa
Tel. +34 943 19 90 40 - fax +34 943 19 92 25
gurutzpe@gurutzpe.com - www.gurutzpe.com

APPLICATIONS GEARBOX COMPONENTS

LATHE G-WIND-MODEL

The G-WIND model offers maximum versatility for
machining long length, big dimension and heavy
weight wind-mill shafts.


The G-WIND model has been specially designed for the machining serialized pieces aimed at the wind sector. The great
rigidity associated with the Gurutzpe lathes allows the combination of big roughs with extremely accurate finishing process.
Apart from the typical machining operations, this model also enables drilling, threading and milling operations as it can be
equipped with live tools and headstock positioning with big accuracy (C” axis).
And furthermore with the aim of providing the customer with the highest quality level in the machined pieces delivery, the G-
WIND model features probes for piece measurement and probes for tool wear measurement.

8/12 position motorised Big capacity fixed Probe for tool Probe for piece
disk type turret. steady rest wear measurement measurement
SWING OVER CARRIAGE: 1.100 mm to 2.000 mm.
ALLOWABLE WEIGHT WITHOUT STEADIES: 10 to 30 Tons.
DIAMETER OF THE TAILTOCK´S QUILL: 220 to 320 mm
HEADSTOCK POWER: 39 to 113 KW
MAXIMUM DISTANCE BETWEEN CENTERS:8.000 mm

REFERENCES

SKET VERSEILMASCHINENBAU GMBH.
TALLERES ALMERÍA, S.A.
MECACE, S.A.
INMAPA, S.L.
TALLERES MARTÍNEZ,S.A.


27

IBARMIA INNOVATEK
P.I. Etxesaga, s/n - Apdo.: 35. 20720 AZKOITIA (Gipuzkoa)
Tfno. +34 943 857 000 Fax +34 943 857 005
ibarmia@ibarmia.com www.ibarmia.com

APPLICATIONS BEARINGS

MACHINING CENTRE SVK 50/D2200

Equipped with 1 automatic vertical/horizontal head,
suitable for machining large bearings

Option:
Customized clamping device


Y stroke according to the range of diameter of the part
Z stroke (mm): 800
Maximal diameter suitable for up to 3 m (over 3 m see the model FVK with 2 heads)
Power main spindle (kW): 30
Torque main spindle (Nm): 373
Maxi speed (r.p.m): 4.000
Diameter of rotary plate according to the maximal diameter of the part

REFERENCES

Several main producers of large bearings supplying wind mill manufacturers (Vestas, Gamesa, Suzlon, General
electric …)


28

IBARMIA INNOVATEK
Tfno. +34 943 857 000 Fax +34 943 857 005

APPLICATIONS BEARINGS

MACHINING CENTRE FVK 50D/4000

Equipped with 1 automatic vertical head & 1 automatic
vertical/horizontal head, suitable for machining large
bearings

Options:
2 vertical/horizontal heads
2 vertical heads
Customized clamping device


Y stroke according to the range of diameter of the pieces
Z stroke (mm): 800
Maximal diameter of the part suitable for up to 6 m

REFERENCES

electric …)


29

IBARMIA INNOVATEK
Tfno. +34 943 857 000 Fax +34 943 857 005

APPLICATIONS FLANGES

MACHINING CENTRE PDV 50/5000

Equipped with 2 vertical heads suitable for
machining large flanges

Options:
+/- 3º automatic inclination
Self-centring clamping


Y stroke according to the range of diameter of the part
Z stroke (mm): 600
Maximal diameter suitable for up to 8 m

REFERENCES

electric …)


30

JUARISTI TS COMERCIAL S.L.
Polígono Basarte Nº 2 20720 AZKOITIA (Gipuzkoa)
Tfno. 943 851221 Fax 943 851355
tsco@juaristi.com www.juaristi.com


PLANER TYPE BORING-MILLING MACHINE TS3-TS5

Boring-Milling centre with very strong cast iron structure, central headstock
and box guides. The guideways combine low-friction material SKC with
roller shoes to ensure good vibration dampening as well as very accurate
positioning. Vertical guideways with box guides at the front + linear guides
at the rear (4 guides). Table rotation with preloaded double pinion backlash
free system. Hydrostatic system for 20 and 30 ton table. Pallet stations can
be added to save machine downtime during workpiece preparation and
fixing.


Travels: X = 2.000 - 6.000 Y = 1.600 - 3.500 Z = 1.000 - 2.500 W = 800 - 1.000
Boring Spindle: 130 - 150 - 180 mm 3.000 - 2.500 rpm 37 - 51 kW.
Rotary table: 360.000 positions 12 - 20 - 30 tons 1.600x1.600 - 2.000x2.500 - 3.000x3.000 mm.

REFERENCES
TS3 & TS5 machines are used in companies subcontracted by following windmill manufacturers:
VESTAS
GAMESA
GENERAL ELECTRIC
SUZLON
ECOTECNIA


31

JUARISTI TS COMERCIAL S.L.
Polígono Basarte Nº 2 20720 AZKOITIA (Gipuzkoa)
Tfno. 943 851221 Fax 943 851355
tsco@juaristi.com www.juaristi.com


FLOOR TYPE BORING-MILLING MACHINES

JUARISTI presents the MX floor type boring-milling machine with very robust thermosymmetric
structure and equipped with a great variety of heads with the very last technology.
MP machines fully hydrostatic with massive column and RAM are the ideal solution for
machining components up to 6.000 mm high. Main motor power up to 100 kW and
RAM + spindle 2.600 mm extension provides maximum cutting capacity and accuracy.
Extraordinary flexibility is achieved thanks to the Automatic Tool Changer (120 tools),
Automatic Head Changer (pick-up station for up to 6 heads) and rotary table with up to
125.000 kg capacity, allowing the centering, milling, drilling, boring, tapping, facing,
etc on 5 sides of big components in just one set-up.
Reliability and robustness are some of the main aspects of this machine, being all structural
components made of nodular and alloyed cast iron.

The high accuracy is guaranteed by means of the dynamic RAM compensation system
and the optimal guiding system.


Longitudinal travel: X=4000-30000
Vertical travel: Y=2000-6000
RAM cross travel: Z=1000-1650
Boring bar travel: W=800-1000-1200
Boring bar diameter: 150-180-205
Rotary table: 5000x6000 20-30-50-70-100-125 ton ATC 30-120 tools
Automatic heads Facing heads AAC magazine: up to 6 attachments

REFERENCES
TS3 & TS5 machines are used in companies subcontracted by following windmill manufacturers:
VESTAS
GAMESA
GENERAL ELECTRIC
SUZLON
ECOTECNIA


32

KAISER SISTEMAS DE EQUILIBRADO, S.L.
Avda. Cristalería, Nave 20, Polígono Industrial 43720 L´ARBOÇ (Tarragona)
Tfno. +34 977 167 512 Fax +34 977 167 581
kaiser@kaisersistemas.com www.kaisersistemas.com

APPLICATIONS BALANCING OF ROTATING PARTS

VERTICAL BALANCING MACHINE KV300

Ver tical balancing
machine for parts like
brake discs, couplings
and other parts.


Rotor weight up to 450 Kg.
Rotor diameter up to 1.200 mm.

REFERENCES
GAMESA
MEKATAR


33

LANBI, S.A.
Ctra. SS-BI, Km. 53 - Apdo. 63 - 20850 ELGOIBAR (Gipuzkoa)
Tfno. +34 - 943 755 000 Fax +34 - 943 755 162
lanbi@lanbi.com www.lanbi.com

APPLICATIONS FLANGES

MACHINING MACHINE FOR EOLIC FLANGES

Machining machine for drilling eolic flanges with
a CNC gantry in axes X, Y and Z.


Autocentering clamping system, with automatic regulation in
order to absorb all the eolic flanges references. Universal system
without any change.
2 Vertical drilling units.
2 Servocontrolled Z slides.
2 Servocontrolled Y slides.
2 Servocontrolled X slides, master-slave.
Automatic chip conveyor.

REFERENCES

GAMESA EOLICA


34

ANAYAK
Polígono Industrial de Itziar, 20829 ITZIAR-DEBA (Gipuzkoa)
Tel. +34 943 606 011 Fax +34 943 606 150
correaanayak@correaanayak.es www.correaanayak.es


FLOOR TYPE MILLING MACHINE HVM-MG

The HVM-MG floor-type milling machine with rotary table has been
designed for machining medium and large-sized parts up to 20,000mm
in length. The large-diameter rotary table with longitudinal travel W
permits broaching, which contributes to making this machine really
universal. Moreover, its T-shaped configuration allows it to have cross
travels of up to 2000mm, which combines with an oversized bed
incorporating four wide linear guides to provide this machine with
maximum rigidity and accuracy.


Speed (r.p.m.): 4.000 - 24.000
Main Motor Power (Kw.): 22 / 45
Rotary table (mm): 2.600 x 1.600 / 3000 x 3.000
Travels (mm): 2.000 - 20.000 / 1.200 - 2.000 / 1.500 - 3.400
Rapid Feed (m/min): 20
Max. load on table (kg/m2): 30.000 - 60.000
Taper: ISO 50

REFERENCES
TALLERES ALLUS PATTEL
INMAPA LK
AREVA NEUENHAUSER


35

CORREA
Alcalde Martín Cobos, s/n, 09007 BURGOS (Spain)
Tel. +34 947 28 81 00 Fax +34 947 28 81 17


FLOOR-TYPE MILLING MACHINE SUPRA

- Floor type for heavy pieces with tight tolerances
- Medium size pieces machining.
- 5-sides machining mechanical & detachable heads.
- Interchangeable mechanical heads and special heads and attachments
(UAD 0,02º x 0,02º / 6000 rpm).
- Linear ways on the linear axes for high performance. - Automatic
Tool Change (ATC).
- Rotary table
- Angle plates
- Work-piece measurement and tool probes
- Coolant through the spindle (17-38 bar).


Speed (r.p.m.): 6.000 - 18.000
Main Motor Power (Kw.): 30 - 46
Travels (mm): 2.000 + 24.000 / 1.200 - 2.000 / 1.500 - 6.000
Rapid Feed (m/min): 20 - 30
Taper: ISO 50

REFERENCES

TALLERES ALLUS
INMAPA
AREVA
PATTEL
LK
NEUENHAUSER


36

ANAYAK
Polígono Industrial de Itziar, 20829 ITZIAR-DEBA (Gipuzkoa)
Tel. +34 943 606 011 Fax +34 943 606 150


BED-TYPE MILLING MACHINE VH-PLUS-MG

The new VH-PLUS-MG bed-type milling machine with
rototranslating table permits machining medium-sized
parts in one clamping thanks to its rotary tables of
different sizes. Moreover, its T-shaped configuration
allows it to have cross travels of up to 2500mm,
which makes this machine versatile and multi-purpose.


Speed (r.p.m.): 3.000 - 4.000
Main Motor Power (Kw.): 46
Travels (mm): 2.000 - 4.000 / 1.500 - 2.500 / 1.500 - 2.500
Rotary table (mm): 1.250 x 1.600 / 1.600 x 2.000 / 2.000 x 2.500
Torque (N/m): 7.000 - 24.000
Rapid Feed (m/min): 20, 10 (W)
Max. load on table (kg/m2): 8.000 - 18.000
Taper: ISO 50

REFERENCES
TALLERES ALLUS
INMAPA
AREVA
PATTEL
LK
NEUENHAUSER


37

TECNOSPIRO S.A. - ROSCAMAT
Pol. Ind. Pla dels Vinyats, nau nº 2. 08250 Sant Joan de Vilatorrada (Barcelona)
Tfno. +34 938764359 / 93 8764242 Fax +34 938764044
comercial@tecnospiro.com www.tecnospiro.com

APPLICATIONS OTHER APPLICATIONS

ROSCAMAT 200 / ROSCAMAT 200 C13
The machine itself consist of a radial arm joint to a pendular arm balanced
by jeans of a pneumatic damper. The pendular arm fixes the headmember
and the pneumatic motor, both of them, moving perpendicularly to the working
area. Thanks to the combination of all its elements, the machine describes
a toroidal movement to the working area.

The tapholders are fixed to the motor by means of a quick change, and taps
fixes directly to the tapholders. With this simple method, we reduce the time
of change of tooling with the consequent save of time, and increase of the
productivity in all threading operations.

The ROSCAMAT 200 can be supplied with two motors, each one with a different speed but the same power of 500 W.
MAX. SPEED MAX. TORQUE MAX. THREAD. MAX. THREAD.
MOTOR (rpm) (Nm) COUPLING Ø ALUMINIUM STEEL <100Kg.

202A0100 350 36 19 M16 M14
202B0200 750 17 19 M12 M10

WORKING AREA: (R-200) (R-200 C13)
Radius: 935 mm Radius: 1020 mm
High: 530 + 130 mm High: 530 + 130 mm

TAPPING OF HIGH PIECES: For working in high positions, R-200 C-13
hold the base casing, pull it up and turn it 90º to fix it. The
machine will be 130 mm. higher. Now, it is ready to work.


38

ZAYER, S.A.
Portal de Bergara, 7 - 01013 VITORIA-GASTEIZ (Alava)
Tfno. +34 945 262800 Fax +34 945 286647
zayer@zayer.es www.zayer.com

APPLICATIONS FRAMES HUBS OTHER APPLICATIONS

MOVING COLUMN MILLING CENTRE, 30KCU-AR MODEL
This type of machine allows to integrate fixed and rotary tables.

The easy adaptation for the machining of big size parts together with the
possibility to fit different type of heads, as well as the automatic change
of heads, makes this machine. very suitable for the machining of specific
parts for the wind power industry.

Type of heads that can be equipped in the machine: quill, direct outlet
head, “L” shaped head, and specially suitable for this sector is the 45º
automatic head, due to its capacity to work on inclined planes.


Longitudinal travel (mm): 3.000 - 15.000
Cross travel (mm): 1.250 - 1.600*
Vertical travel (mm): 2.000 - 2.500*-3.000*-3.500*-4.000*
Rapid feed (mm/min): 20.000
Head: 45º automatic.(others on request)
ATC: 30 - 40* - 60* - 80*
Main motor power (kW): 40
*optional

REFERENCES

FELGUERA C.M. TALLERES MARTINEZ
MECAWIND TALLERES MITXELENA
MERCIER WEC


39

ZAYER, S.A.
Portal de Bergara, 7 - 01013 VITORIA-GASTEIZ (Alava)
Tfno. +34 945 262800 Fax +34 945 286647
zayer@zayer.es www.zayer.com


BRIDGE TYPE MILLING CENTRE WITH MOVING CROSS BEAM, FMCU-AR MODEL

Bridge type machine with moving cross beam equipped with
automatic changing of heads with the possibility of fitting
heads with automatic positioning 360.000 positions – 0,001º
(45º, L shaped, direct outlet, five axis Twist head).

The option of two tables for automatic clamping allows
pendular work.

Its high reliability, accurary and versatility makes it suitable
for the machining of large components for the wind energy
sector.


Table surface (mm): 4,000-12,000x2,000-2,500*-3,000*-3,500*-4,000*
Distance between columns (mm): 3,300-3,800*-4,300*-4,800*
Longitudinal travel (X) (mm): 4,000 – 12,000
Cross travel (Y)(mm): 4,050 – 4,550*-5,050*-5,550*
Vertical travel (Z) (mm): 1,250 – 1,500*
Rapid feed (mm/min): X=20,000-10,000; Y,Z=25.000
Standard head: Direct outlet (others on request)
Magazine (tools): 30 - 40*-60*-80*-100*
Main motor power (Kw): 60 Kw.

*optional

REFERENCES
FELGUERA C.M. TALLERES MARTINEZ
MECAWIND TALLERES MITXELENA
MERCIER WEC


40

Machine Tool Manufacturers'
Association of Spain

Parque Tecnológico de San Sebastián
Pº Mikeletegi, 59
20009 San Sebastian - SPAIN
Tel: 00 34 943 309009
Fax: 00 34 943 309191
e-mail: afm@afm.es

www.afm.es

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