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Extending Infrastructure Durability with
Ultra-Weatherable FEVE Technology
Webinar for
Roads & Bridges Magazine
Share on social media using:
#LumiflonUSA
Extending Infrastructure Durability with FEVE Technology
Summary of Webinar
• Explanation of FEVE technology
• Discussion of markets for
FEVE technology
• Presentation of performance in
exposure testing
• Life cycle cost advantages
• Examples of applied FEVE coatings
1
Extending Infrastructure Durability with FEVE Technology
What is an FEVE Fluoropolymer?
1. A hybrid fluoropolymer resin with the ability to be used in standard
coatings formulations like any other conventional coating resin
2. A high-performance resin that can withstand severe ultraviolet light
exposure 2-3 times longer than conventional coatings resins
2
Extending Infrastructure Durability with FEVE Technology
Fluoroethylene Vinyl Ether (FEVE) Resins
FLUORINATED SEGMENTS: Weatherability • Chemical • Resistance
VINYL ETHER SEGMENTS: Gloss • Solubility • Crosslinking
3
Extending Infrastructure Durability with FEVE Technology
Advantages of FEVE Fluoropolymer Resins
• Ambient Cure
- Field application
• OH Functional
- Crosslinkable with isocyanates
• Solvent Soluble
- Conventional application techniques (airless spray)
- Wide range of gloss (90@60º)
• Fluoropolymer Segments
- UV Resistance
- Corrosion resistance
4
Extending Infrastructure Durability with FEVE Technology
Markets for FEVE Resin-Containing Coatings
1. Architectural coatings for commercial buildings
2. Industrial maintenance coatings for water towers, bridges,
assorted metal and concrete structures
3. Aerospace coatings
4. Applications in marine environments
5
Extending Infrastructure Durability with FEVE Technology
QUV Weatherometer Exposure Testing
6
0
10
20
30
40
50
60
70
80
90
100
110
0 1000 2000 3000 4000 5000 6000
GlossRetention(%)
Hours of QUV Exposure (UVB-313 Bulbs)
FEVE Coating
Polysiloxane Coating
Acrylic Urethane Coating
Extending Infrastructure Durability with FEVE Technology
Sunshine Weatherometer Exposure Testing
(Carbon Arc)
7
0
10
20
30
40
50
60
70
80
90
100
110
0 500 1000 1500 2000 2500 3000 3500 4000 4500
Glossretention(%)
SWOM Exposure (hours)
LF200 coating
PVDF coating
Acrylic Urethane coating
Extending Infrastructure Durability with FEVE Technology
EMMAQUA Testing
(Outside Test Fence in Arizona)
8
0
10
20
30
40
50
60
70
80
90
100
110
0 400 800 1200 1600 2000 2400 2800 3200
Glossretention(%)
Radiant Energy (Mj/m²)
FEVE coating
PVDF coating
Acrylic Urethane
coating
Extending Infrastructure Durability with FEVE Technology
South Florida Test Fence Exposure
9
0
10
20
30
40
50
60
70
80
90
100
110
0 1 2 3 4 5 6 7 8 9 10 11
Glossretention(%)
Years of Exposure
FEVE Yellow Coating
FEVE Clearcoat
Extending Infrastructure Durability with FEVE Technology
Corrosion Resistance Test of FEVE Coatings
• Location: Suruga Bay Marine Test Station (offshore)
• Length of Test: 16 years
• Coatings Systems on Test:
- Zinc-rich primer, epoxy midcoat, acrylic urethane topcoat
- Zinc-rich primer, epoxy midcoat, fluorourethane topcoat
• Thickness of Coating:
- Primer: 3 mils
- Midcoat: 6 mils
- Topcoat: 1 mil (25 microns)
10
Extending Infrastructure Durability with FEVE Technology
Measurement of Total Erosion of the Topcoat
11
ACRYLIC URETHANE
TOPCOAT
FLUOROURETHANE
TOPCOAT
INITIAL MEASUREMENT
(microns)
25 25
FINAL MEASUREMENT
(microns)
0 (after 13 years) 21
Extending Infrastructure Durability with FEVE Technology
Life Cycle Cost Advantages - Part I
• Initial Cost of FEVE-based Topcoat:
- 5% to 10% higher than standard polyurethane topcoat
• FEVE-Based Topcoat Life Expectation: 30 to 60 years
• Expected Repaints of Std. Polyurethane Topcoat (30 to 60 years):
- 2 to 3 (based on topcoat erosion data from offshore test)
• Additional Costs of Repaints:
- Facility downtime
- Lodging of paint crew on offshore platform
12
Extending Infrastructure Durability with FEVE Technology
* “Prices of Construction Materials and Wages” October 2006 (Published in Japan)
13
Breakdown of Total Cost of Recoating a Bridge*
3 Coat Epoxy, 2 Coat
Polyurethane System
3 Coat Epoxy, 2 Coat FEVE
Urethane System
Staging Costs $38.96 / m² $38.96 / m²
Surface Preparation $8.44 / m² $8.44 / m²
Labor Cost For Paint
Application $26.22 / m² $26.22 / m²
Total Cost of Coatings $12.03 / m² $15.96 / m²
Total Repainting Cost $85.65 / m² $89.87 / m²
Extending Infrastructure Durability with FEVE Technology
14
Estimation of Total Applied Cost Per Year (Coating
System)
Coating System
Total Repainting
Cost
Estimated Life of
Coating System
Total Applied Cost
per year of Service
Polyurethane
Topcoat System $85.65 18 $4.76
FEVE Urethane
Topcoat System $89.87 30 $3.00
FEVE Urethane
Topcoat System $89.87 60 $1.50
FEVE Urethane
Topcoat System $94.21 (estimated) 30 $3.14
FEVE Urethane
Topcoat System $94.21 (estimated) 60 $1.57
Extending Infrastructure Durability with FEVE Technology
Life Cycle Cost Advantages - Part II
• Initial Cost of FEVE-Modified Topcoat:
- Depends on the level of modification. Will be 2% to 5% higher than
standard polyurethane topcoat.
• FEVE-Modified Topcoat Life Expectation:
- Will depend on the level of modification. Coatings can be fine tuned to
last as long as necessary to meet both short-term objectives
(cost constraints) and long-term objectives (elimination of one recoat
with an improved aesthetic appearance).
15
Extending Infrastructure Durability with FEVE Technology
Projects
Project Update: Tokiwa Bridge
• Original coating scheme:
- 1 coat of lead-based primer
- 2 coats of chlorinated rubber
• Repainted with fluorourethane in 1986:
- Surface prepared to SSPC SP2/SP3
- 2 coats of epoxy primer
- 2 coats of fluorourethane
16
Extending Infrastructure Durability with FEVE Technology
Projects
Project Update: Tokiwa Bridge
17
October 1988 April 1993 April 2007
Extending Infrastructure Durability with FEVE Technology
Projects
Project: Shelby Street Bridge, Nashville TN
• Coated in 2004
• 3 coat system on steel:
- Zinc-rich primer
- Epoxy midcoat
- Fluorourethane topcoat
18
Extending Infrastructure Durability with FEVE Technology
Projects
Project: Gateway Bridge, Nashville TN
• Coated in 2004
• Red support girder coated
with FEVE-containing coating
19
Extending Infrastructure Durability with FEVE Technology
Projects
Project: Akashi-Kaikyo Ohashi
Road & Train Bridge
• Coated in 1997
• Constructed as 100-year bridge
• Expectation is one recoat only
20
Extending Infrastructure Durability with FEVE Technology
Projects
Project Update: Katsushika Harp Bridge
• Construction completed in 1986 (shop coating began in 1982)
• 3 coat system
• Concrete bridge piers
- Elastic primer
- 2 fluorourethane topcoats
• Steel encasement for earthquakes in 2007
21
Extending Infrastructure Durability with FEVE Technology
New Steel Encasement:
Coated 2007
22
Original Concrete Foot:
Coated 1987
Extending Infrastructure Durability with FEVE Technology
Conclusion
For 32 years, FEVE resins have been included in exterior coatings
for multiple end uses. Their excellent weatherability and corrosion
resistance make them attractive for inclusion in topcoats
for steel and concrete surfaces.
23
Extending Infrastructure Durability with FEVE Technology
Acknowledgements
Takasi Takayanagi
Sho Masuda
Isao Kimura
Takuma
24
Extending Infrastructure Durability with FEVE Technology
For more information
www.agcchem.com
800-424-7833
Twitter @AGCChem_Amer

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Extending Infrastructure Durability with FEVE Technology

  • 1. Extending Infrastructure Durability with Ultra-Weatherable FEVE Technology Webinar for Roads & Bridges Magazine Share on social media using: #LumiflonUSA
  • 2. Extending Infrastructure Durability with FEVE Technology Summary of Webinar • Explanation of FEVE technology • Discussion of markets for FEVE technology • Presentation of performance in exposure testing • Life cycle cost advantages • Examples of applied FEVE coatings 1
  • 3. Extending Infrastructure Durability with FEVE Technology What is an FEVE Fluoropolymer? 1. A hybrid fluoropolymer resin with the ability to be used in standard coatings formulations like any other conventional coating resin 2. A high-performance resin that can withstand severe ultraviolet light exposure 2-3 times longer than conventional coatings resins 2
  • 4. Extending Infrastructure Durability with FEVE Technology Fluoroethylene Vinyl Ether (FEVE) Resins FLUORINATED SEGMENTS: Weatherability • Chemical • Resistance VINYL ETHER SEGMENTS: Gloss • Solubility • Crosslinking 3
  • 5. Extending Infrastructure Durability with FEVE Technology Advantages of FEVE Fluoropolymer Resins • Ambient Cure - Field application • OH Functional - Crosslinkable with isocyanates • Solvent Soluble - Conventional application techniques (airless spray) - Wide range of gloss (90@60º) • Fluoropolymer Segments - UV Resistance - Corrosion resistance 4
  • 6. Extending Infrastructure Durability with FEVE Technology Markets for FEVE Resin-Containing Coatings 1. Architectural coatings for commercial buildings 2. Industrial maintenance coatings for water towers, bridges, assorted metal and concrete structures 3. Aerospace coatings 4. Applications in marine environments 5
  • 7. Extending Infrastructure Durability with FEVE Technology QUV Weatherometer Exposure Testing 6 0 10 20 30 40 50 60 70 80 90 100 110 0 1000 2000 3000 4000 5000 6000 GlossRetention(%) Hours of QUV Exposure (UVB-313 Bulbs) FEVE Coating Polysiloxane Coating Acrylic Urethane Coating
  • 8. Extending Infrastructure Durability with FEVE Technology Sunshine Weatherometer Exposure Testing (Carbon Arc) 7 0 10 20 30 40 50 60 70 80 90 100 110 0 500 1000 1500 2000 2500 3000 3500 4000 4500 Glossretention(%) SWOM Exposure (hours) LF200 coating PVDF coating Acrylic Urethane coating
  • 9. Extending Infrastructure Durability with FEVE Technology EMMAQUA Testing (Outside Test Fence in Arizona) 8 0 10 20 30 40 50 60 70 80 90 100 110 0 400 800 1200 1600 2000 2400 2800 3200 Glossretention(%) Radiant Energy (Mj/m²) FEVE coating PVDF coating Acrylic Urethane coating
  • 10. Extending Infrastructure Durability with FEVE Technology South Florida Test Fence Exposure 9 0 10 20 30 40 50 60 70 80 90 100 110 0 1 2 3 4 5 6 7 8 9 10 11 Glossretention(%) Years of Exposure FEVE Yellow Coating FEVE Clearcoat
  • 11. Extending Infrastructure Durability with FEVE Technology Corrosion Resistance Test of FEVE Coatings • Location: Suruga Bay Marine Test Station (offshore) • Length of Test: 16 years • Coatings Systems on Test: - Zinc-rich primer, epoxy midcoat, acrylic urethane topcoat - Zinc-rich primer, epoxy midcoat, fluorourethane topcoat • Thickness of Coating: - Primer: 3 mils - Midcoat: 6 mils - Topcoat: 1 mil (25 microns) 10
  • 12. Extending Infrastructure Durability with FEVE Technology Measurement of Total Erosion of the Topcoat 11 ACRYLIC URETHANE TOPCOAT FLUOROURETHANE TOPCOAT INITIAL MEASUREMENT (microns) 25 25 FINAL MEASUREMENT (microns) 0 (after 13 years) 21
  • 13. Extending Infrastructure Durability with FEVE Technology Life Cycle Cost Advantages - Part I • Initial Cost of FEVE-based Topcoat: - 5% to 10% higher than standard polyurethane topcoat • FEVE-Based Topcoat Life Expectation: 30 to 60 years • Expected Repaints of Std. Polyurethane Topcoat (30 to 60 years): - 2 to 3 (based on topcoat erosion data from offshore test) • Additional Costs of Repaints: - Facility downtime - Lodging of paint crew on offshore platform 12
  • 14. Extending Infrastructure Durability with FEVE Technology * “Prices of Construction Materials and Wages” October 2006 (Published in Japan) 13 Breakdown of Total Cost of Recoating a Bridge* 3 Coat Epoxy, 2 Coat Polyurethane System 3 Coat Epoxy, 2 Coat FEVE Urethane System Staging Costs $38.96 / m² $38.96 / m² Surface Preparation $8.44 / m² $8.44 / m² Labor Cost For Paint Application $26.22 / m² $26.22 / m² Total Cost of Coatings $12.03 / m² $15.96 / m² Total Repainting Cost $85.65 / m² $89.87 / m²
  • 15. Extending Infrastructure Durability with FEVE Technology 14 Estimation of Total Applied Cost Per Year (Coating System) Coating System Total Repainting Cost Estimated Life of Coating System Total Applied Cost per year of Service Polyurethane Topcoat System $85.65 18 $4.76 FEVE Urethane Topcoat System $89.87 30 $3.00 FEVE Urethane Topcoat System $89.87 60 $1.50 FEVE Urethane Topcoat System $94.21 (estimated) 30 $3.14 FEVE Urethane Topcoat System $94.21 (estimated) 60 $1.57
  • 16. Extending Infrastructure Durability with FEVE Technology Life Cycle Cost Advantages - Part II • Initial Cost of FEVE-Modified Topcoat: - Depends on the level of modification. Will be 2% to 5% higher than standard polyurethane topcoat. • FEVE-Modified Topcoat Life Expectation: - Will depend on the level of modification. Coatings can be fine tuned to last as long as necessary to meet both short-term objectives (cost constraints) and long-term objectives (elimination of one recoat with an improved aesthetic appearance). 15
  • 17. Extending Infrastructure Durability with FEVE Technology Projects Project Update: Tokiwa Bridge • Original coating scheme: - 1 coat of lead-based primer - 2 coats of chlorinated rubber • Repainted with fluorourethane in 1986: - Surface prepared to SSPC SP2/SP3 - 2 coats of epoxy primer - 2 coats of fluorourethane 16
  • 18. Extending Infrastructure Durability with FEVE Technology Projects Project Update: Tokiwa Bridge 17 October 1988 April 1993 April 2007
  • 19. Extending Infrastructure Durability with FEVE Technology Projects Project: Shelby Street Bridge, Nashville TN • Coated in 2004 • 3 coat system on steel: - Zinc-rich primer - Epoxy midcoat - Fluorourethane topcoat 18
  • 20. Extending Infrastructure Durability with FEVE Technology Projects Project: Gateway Bridge, Nashville TN • Coated in 2004 • Red support girder coated with FEVE-containing coating 19
  • 21. Extending Infrastructure Durability with FEVE Technology Projects Project: Akashi-Kaikyo Ohashi Road & Train Bridge • Coated in 1997 • Constructed as 100-year bridge • Expectation is one recoat only 20
  • 22. Extending Infrastructure Durability with FEVE Technology Projects Project Update: Katsushika Harp Bridge • Construction completed in 1986 (shop coating began in 1982) • 3 coat system • Concrete bridge piers - Elastic primer - 2 fluorourethane topcoats • Steel encasement for earthquakes in 2007 21
  • 23. Extending Infrastructure Durability with FEVE Technology New Steel Encasement: Coated 2007 22 Original Concrete Foot: Coated 1987
  • 24. Extending Infrastructure Durability with FEVE Technology Conclusion For 32 years, FEVE resins have been included in exterior coatings for multiple end uses. Their excellent weatherability and corrosion resistance make them attractive for inclusion in topcoats for steel and concrete surfaces. 23
  • 25. Extending Infrastructure Durability with FEVE Technology Acknowledgements Takasi Takayanagi Sho Masuda Isao Kimura Takuma 24
  • 26. Extending Infrastructure Durability with FEVE Technology For more information www.agcchem.com 800-424-7833 Twitter @AGCChem_Amer