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FLNG Offshore
and Nearshore
Contrasting Architectures, Technology
Drivers and Commercialization Challenges
Joe Verghese
April 2016
Offshore FLNG Development
Key Features:
Offshore gas field LNG FPSO LNG
Transportation
Onshore LNG
Receiving and Storage
Subsea Wells LNG FPSO LNGC LNG Storage Gas Markets
> > >
FEED gas is sourced from offshore subsea wells and subsea
gathering system.
The FLNG unit can be located in challenging deepwater
terrains.
Operational threats to topsides process performance arise from
subsea flow assurance issues (reception of slugs, pulsating gas flow).
Severity of metocean can impact topsides performance
and deliverability.
Atshore Deployment
FEED Gas Source Trestle and Jetty FLNG Barge Onshore LNG
Receiving and Storage
Interstate/intrastate
grid Barge
LNGC
LNG Storage Gas Markets
> > >
Key Features:
The FLNG unit is moored atshore or portside in protected
waters, against a jetty or wharf.
FEED gas (e.g. shale gas) is sourced from the grid and
meets pipeline transportation specifications.
Since the FEED gas is pre- conditioned, this minimizes
pre-liquefaction gas treatment.
The benign metocean atshore drives lower liquefaction equipment
margins and simplifies storage and offloading technology selection.
Probable locations for atshore
deployment are off the coast of
US and Canada, in a proximity of
interstate/intrastate pipeline grids
Inshore Deployment
Advisian / 5
Spur Line LNG FPSO S2S Offloading to LNGC Onshore LNG
Receiving and Storage
Interstate/intrastate
grid
LNGC
LNG FPSO
LNG Storage Gas Markets
> > >
Spur Line
Key Features:
The FLNG unit is located in inshore waters, typically a few kilometres
from shore. Several reasons drive selection of this configuration:
• Poor or unstable bathymetry at the shore line
• Significant dredging operations to cut and maintain the channel for
arriving LNG carriers
• 15 metres keel depth required at the jetty location
2 feasible considerations:
Offshore jetty arrangement (or optionally an
artificial island) mooring both the FLNG unit
and the LNGC
Or
A seabed moored FLNG vessel (shown above),
with product offloading to LNG trade carriers in
a side by side configuration
Topsides Configuration & Building Blocks
Inlet Gas
Facilities
Solvent
Regen
Gas Treating
Regen
Dehydration
LPG/Cond
Off-loading
LPG/C5+
Storage
LPG
Extraction
LNG Storage
Liquefaction
LNG Off-
loading
UtilitiesUtilities
H20
To ships
To ships
C3/C4’s Condensate
Dry gas
FEED Gas Preparation LNG Liquefaction
How is process performance
differentiated between atshore,
inshore and remote offshore
deployments?
Atshore and Inshore FLNG
• Pre-conditioning of gas for pipeline grid transport does
not eliminate FEED gas treatment steps required on the
FLNG unit
• Very stringent CO2 (max 50 ppm), moisture (1 ppm) and
BTEX removal specifications will require installation of
associated removal units
• CO2 specification of pipeline gas (typically 2% max)
limits duty and size of AGRU regenerator system
Offshore FLNG
• Front-end treatment must be resilient to contaminants in
raw gas received from subsea wells
• Enhanced motion characteristics in this environment will
require application of greater design margins to assure
performance
• Adverse impact on weight, footprint and overall
availability
Topsides Configuration & Building Blocks
Advisian / 10
Feature Offshore FLNG Atshore FLNG Inshore FLNG
Feedstock Subsea Production (raw gas)
Pipeline Specification
Conditioned Gas
Pipeline Specification
Conditioned Gas
Upstream Architecture Subsea gathering system Interstate and intra-state grid Interstate and Intra-state grid
FLNG Substructure Shipshape (FPSO) Barge Shipshape (FPSO)
FEED Gas Treatment
Requirement
Acid gas removal, dehydration,
HG removal required
Required, but to a lower duty
specification due to gas pre-
conditioning and benign motions
Required, but to a lower duty
specification due to gas pre-
conditioning and moderately
benign motions.
Feed Gas Pre-treatment On FPSO On barge or (optionally) onshore On FPSO
LNG Liquefaction On FPSO On barge On FPSO
FLNG Liquefaction
Cycles FEED Matured
Turbo-expander, SMR and DMR Turbo-expander, SMR and DMR Turbo-expander, SMR and DMR
Concept/system differences
Advisian / 11
Feature Offshore FLNG Atshore FLNG Inshore FLNG
MCHE
PFHEs are robust, SWHE’s require
enhancement for structural
integrity and performance.
PFHEs are robust, SWHE’s require
enhancement for mechanical integrity
and performance.
Higher system integrity due
to benign motions.
PFHEs robust, SWHE’s require
enhancement.
Higher system integrity due
to benign motions.
AGRU Columns and
Scrub Column
Significant design margins
required to ensure on-spec
performance, avoidance of
channeling, etc. arising from
FPSO motion envelope.
Lower design margins required due to
benign motions.
Lower duty specifications for columns
arising from gas pre-conditioning to
pipeline specification.
Lower design margins required due to
benign motions.
Lower duty specifications for columns
arising from gas pre-conditioning to
pipeline specification.
Cooling Medium Typically Seawater Cooling.
IFC and World Bank guidelines limit
seawater temperature rise at discharge.
Could require adoption of air-cooling.
Depending on inshore location, same
concern as with atshore seawater
discharge temperature could apply.
Power Supply Generation on FPSO.
Power supply, if reliable, can be
arranged from onshore grid.
Usually generation on FPSO.
Grid power supply by subsea cable
possible.
Main Control Room
and LQ
Required on-board FPSO. Possible onshore in proximity of jetty. On-board FPSO.
LNG and LPG Storage
IHI Prismatic or Twin Row
Membrane (driven by
prevailing metocean).
Twin Row Membrane (standard
membrane tanks may be feasible).
Twin Row Membrane or IHI Prismatic.
LNG Offloading
Side-to-Side offloading with
loading arms or cryogenic hose.
Jetty-based loading arm.
Loading arms for inshore jetty or
side-to-side offloading.
Concept/system differences
Conclusions
Atshore FLNG represents the
lowest level of technical
complexity and project risk,
followed by the inshore based FLNG
Advisian / 13
Technical
Complexity
Project
Risk
Capital
Expenditure
Commercialization
Offshore FLNG represents
higher technical complexity,
with elevated project and
operational risk
This can arise from:
• Marrying of the subsea architecture with the FLNG
• Raw gas as the feedstock for offshore FLNG instead of pipeline
conditioned gas for atshore/ inshore FLNG
• The more hostile metocean conditions, leading to potential
impairment to performance of topsides systems (fractionators,
exchangers, etc.)
Technical
Complexity
Project
Risk
Capital
Expenditure
Commercialization
Cost indications
Atshore
FLNG proponents have claimed unit costs of circa 600 USD/tonne
per annum of LNG capacity.
Offshore
FLNG 1100 to 1500+ USD/tonne per annum (depending on inclusion
of costs of the subsea system).
Inshore
The unit technical cost for FLNG is expected to fall in between the
atshore and the offshore FLNG cost indications.
Visit our website:
http://www.advisian.com/our-sectors/hydrocarbons
Contact:
Joe Verghese
Director – Hydrocarbons
E: joe.verghese@advisian.com
Find out more
DISCLAIMER
This presentation has been prepared by a representative of Advisian.
The presentation contains the professional and personal opinions of the presenter, which are given in good faith. As such, opinions presented
herein may not always necessarily reflect the position of Advisian as a whole, its officers or executive.
Any forward-looking statements included in this presentation will involve subjective judgment and analysis and are subject to uncertainties, risks and
contingencies—many of which are outside the control of, and may be unknown to, Advisian.
Advisian and all associated entities and representatives make no representation or warranty as to the accuracy, reliability or completeness of
information in this document and do not take responsibility for updating any information or correcting any error or omission that may become
apparent after this document has been issued.
To the extent permitted by law, Advisian and its officers, employees, related bodies and agents disclaim all liability—direct, indirect or consequential
(and whether or not arising out of the negligence, default or lack of care of Advisian and/or any of its agents)—for any loss or damage suffered by a
recipient or other persons arising out of, or in connection with, any use or reliance on this presentation or information.

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FLNG Offshore and Nearshore

  • 1. www.advisian.com FLNG Offshore and Nearshore Contrasting Architectures, Technology Drivers and Commercialization Challenges Joe Verghese April 2016
  • 2. Offshore FLNG Development Key Features: Offshore gas field LNG FPSO LNG Transportation Onshore LNG Receiving and Storage Subsea Wells LNG FPSO LNGC LNG Storage Gas Markets > > > FEED gas is sourced from offshore subsea wells and subsea gathering system. The FLNG unit can be located in challenging deepwater terrains. Operational threats to topsides process performance arise from subsea flow assurance issues (reception of slugs, pulsating gas flow). Severity of metocean can impact topsides performance and deliverability.
  • 3. Atshore Deployment FEED Gas Source Trestle and Jetty FLNG Barge Onshore LNG Receiving and Storage Interstate/intrastate grid Barge LNGC LNG Storage Gas Markets > > > Key Features: The FLNG unit is moored atshore or portside in protected waters, against a jetty or wharf. FEED gas (e.g. shale gas) is sourced from the grid and meets pipeline transportation specifications. Since the FEED gas is pre- conditioned, this minimizes pre-liquefaction gas treatment. The benign metocean atshore drives lower liquefaction equipment margins and simplifies storage and offloading technology selection.
  • 4. Probable locations for atshore deployment are off the coast of US and Canada, in a proximity of interstate/intrastate pipeline grids
  • 5. Inshore Deployment Advisian / 5 Spur Line LNG FPSO S2S Offloading to LNGC Onshore LNG Receiving and Storage Interstate/intrastate grid LNGC LNG FPSO LNG Storage Gas Markets > > > Spur Line Key Features: The FLNG unit is located in inshore waters, typically a few kilometres from shore. Several reasons drive selection of this configuration: • Poor or unstable bathymetry at the shore line • Significant dredging operations to cut and maintain the channel for arriving LNG carriers • 15 metres keel depth required at the jetty location
  • 6. 2 feasible considerations: Offshore jetty arrangement (or optionally an artificial island) mooring both the FLNG unit and the LNGC Or A seabed moored FLNG vessel (shown above), with product offloading to LNG trade carriers in a side by side configuration
  • 7. Topsides Configuration & Building Blocks Inlet Gas Facilities Solvent Regen Gas Treating Regen Dehydration LPG/Cond Off-loading LPG/C5+ Storage LPG Extraction LNG Storage Liquefaction LNG Off- loading UtilitiesUtilities H20 To ships To ships C3/C4’s Condensate Dry gas FEED Gas Preparation LNG Liquefaction
  • 8. How is process performance differentiated between atshore, inshore and remote offshore deployments?
  • 9. Atshore and Inshore FLNG • Pre-conditioning of gas for pipeline grid transport does not eliminate FEED gas treatment steps required on the FLNG unit • Very stringent CO2 (max 50 ppm), moisture (1 ppm) and BTEX removal specifications will require installation of associated removal units • CO2 specification of pipeline gas (typically 2% max) limits duty and size of AGRU regenerator system Offshore FLNG • Front-end treatment must be resilient to contaminants in raw gas received from subsea wells • Enhanced motion characteristics in this environment will require application of greater design margins to assure performance • Adverse impact on weight, footprint and overall availability Topsides Configuration & Building Blocks
  • 10. Advisian / 10 Feature Offshore FLNG Atshore FLNG Inshore FLNG Feedstock Subsea Production (raw gas) Pipeline Specification Conditioned Gas Pipeline Specification Conditioned Gas Upstream Architecture Subsea gathering system Interstate and intra-state grid Interstate and Intra-state grid FLNG Substructure Shipshape (FPSO) Barge Shipshape (FPSO) FEED Gas Treatment Requirement Acid gas removal, dehydration, HG removal required Required, but to a lower duty specification due to gas pre- conditioning and benign motions Required, but to a lower duty specification due to gas pre- conditioning and moderately benign motions. Feed Gas Pre-treatment On FPSO On barge or (optionally) onshore On FPSO LNG Liquefaction On FPSO On barge On FPSO FLNG Liquefaction Cycles FEED Matured Turbo-expander, SMR and DMR Turbo-expander, SMR and DMR Turbo-expander, SMR and DMR Concept/system differences
  • 11. Advisian / 11 Feature Offshore FLNG Atshore FLNG Inshore FLNG MCHE PFHEs are robust, SWHE’s require enhancement for structural integrity and performance. PFHEs are robust, SWHE’s require enhancement for mechanical integrity and performance. Higher system integrity due to benign motions. PFHEs robust, SWHE’s require enhancement. Higher system integrity due to benign motions. AGRU Columns and Scrub Column Significant design margins required to ensure on-spec performance, avoidance of channeling, etc. arising from FPSO motion envelope. Lower design margins required due to benign motions. Lower duty specifications for columns arising from gas pre-conditioning to pipeline specification. Lower design margins required due to benign motions. Lower duty specifications for columns arising from gas pre-conditioning to pipeline specification. Cooling Medium Typically Seawater Cooling. IFC and World Bank guidelines limit seawater temperature rise at discharge. Could require adoption of air-cooling. Depending on inshore location, same concern as with atshore seawater discharge temperature could apply. Power Supply Generation on FPSO. Power supply, if reliable, can be arranged from onshore grid. Usually generation on FPSO. Grid power supply by subsea cable possible. Main Control Room and LQ Required on-board FPSO. Possible onshore in proximity of jetty. On-board FPSO. LNG and LPG Storage IHI Prismatic or Twin Row Membrane (driven by prevailing metocean). Twin Row Membrane (standard membrane tanks may be feasible). Twin Row Membrane or IHI Prismatic. LNG Offloading Side-to-Side offloading with loading arms or cryogenic hose. Jetty-based loading arm. Loading arms for inshore jetty or side-to-side offloading. Concept/system differences
  • 13. Atshore FLNG represents the lowest level of technical complexity and project risk, followed by the inshore based FLNG Advisian / 13 Technical Complexity Project Risk Capital Expenditure Commercialization
  • 14. Offshore FLNG represents higher technical complexity, with elevated project and operational risk This can arise from: • Marrying of the subsea architecture with the FLNG • Raw gas as the feedstock for offshore FLNG instead of pipeline conditioned gas for atshore/ inshore FLNG • The more hostile metocean conditions, leading to potential impairment to performance of topsides systems (fractionators, exchangers, etc.) Technical Complexity Project Risk Capital Expenditure Commercialization
  • 15. Cost indications Atshore FLNG proponents have claimed unit costs of circa 600 USD/tonne per annum of LNG capacity. Offshore FLNG 1100 to 1500+ USD/tonne per annum (depending on inclusion of costs of the subsea system). Inshore The unit technical cost for FLNG is expected to fall in between the atshore and the offshore FLNG cost indications.
  • 16. Visit our website: http://www.advisian.com/our-sectors/hydrocarbons Contact: Joe Verghese Director – Hydrocarbons E: joe.verghese@advisian.com Find out more
  • 17.
  • 18. DISCLAIMER This presentation has been prepared by a representative of Advisian. The presentation contains the professional and personal opinions of the presenter, which are given in good faith. As such, opinions presented herein may not always necessarily reflect the position of Advisian as a whole, its officers or executive. Any forward-looking statements included in this presentation will involve subjective judgment and analysis and are subject to uncertainties, risks and contingencies—many of which are outside the control of, and may be unknown to, Advisian. Advisian and all associated entities and representatives make no representation or warranty as to the accuracy, reliability or completeness of information in this document and do not take responsibility for updating any information or correcting any error or omission that may become apparent after this document has been issued. To the extent permitted by law, Advisian and its officers, employees, related bodies and agents disclaim all liability—direct, indirect or consequential (and whether or not arising out of the negligence, default or lack of care of Advisian and/or any of its agents)—for any loss or damage suffered by a recipient or other persons arising out of, or in connection with, any use or reliance on this presentation or information.