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USING CHP FOR SUPPORT OF PRIVATE AND PUBLIC FACILITIES
Presentation by Jeff Hightower and Jerry Schuett | February 2016
Roger Winstead
North Carolina State University Overview
• University Founded in 1887
• Student Population: ~31,000
• Staff and Faculty: ~8,400
• Campus Building Area ~16.5 million GSF
on Three Campuses
• Known Utility Ages on Campuses ~1890
to Present
• Est. Electrical Peak Demand: ~60 MW
• Est. Steam Peak Demand: ~350,000 PPH
• Est. CHW Peak Demand: ~25,000 Tons
---
2.0
4.0
6.0
8.0
10.0
12.0
Main Centennial CBC
PrecinctArea(millionGSF)
Campus Precinct
Campus Building Area
0%
10%
20%
30%
40%
50%
60%
70%
80%
90%
100%
Main Centennial CBC
UtilityDiversityFactor
Campus
Campus Utility Diversity
North Carolina State Utility Overview
-
2,000
4,000
6,000
8,000
10,000
12,000
14,000
16,000
Main Centennial CBC
Est.ChilledWaterLoad(Tons)
Campus
Connected Chilled Water Load by Campus
-
5,000
10,000
15,000
20,000
25,000
30,000
35,000
40,000
Main Centennial CBC
Est.ElectricalDemandLoad(kW)
Campus
Connected Electrical Load by Campus
-
50,000
100,000
150,000
200,000
250,000
300,000
Main Centennial CBC
Est.SteamDemandLoad(PPH)
Campus
Connected Steam Load by Campus
-
0.50
1.00
1.50
2.00
2.50
3.00
3.50
Main Centennial CBC
FundingbyType($/GSF)
Campus
Maintenance Funding by Campus
Appropriated Grant, Trust and Debt Receipts
Transformer Ages by Campus
Avg. 1988,
Max 1964
Avg. 2001,
Max 1988
Avg. 1997,
Max 1973
NC State Main Campus CHP
• Performance Contract
• Improved reliability and efficiency
• Two Combustion Turbines w/HRSGs (~5.5 MW/each)
– Natural Gas and No. 2 Fuel Oil
• PSD Exemption
– 40 CFR 51.166 (i)(1)(i) (SIP)
– 40 CFR 52.21(i)(1)(vi) (Federal)
• Permitted CT w/HRSG 8,760 hrs/yr
• Operator Opportunities
• Environmental Improvement
Annual GHG Emissions for Main Campus
2010 2013 Difference Percent
GHG GHG GHG GHG Diff. GHG
Scope Source Emissions Emissions Emissions Emissions
(MTCO2e) (MTCO2e) (MTCO2e) (%)
1 Natural Gas 38,703 58,026 19,324 50%
Fuel Oil 8,355 1,609 (6,746) -81%
2 Electricity 92,887 46,421 (46,466) -50%
Total --- 139,944 106,056 (33,888) -24%
Similar University Campuses
AURP >700 Parks
Univ. Delaware
GA Tech
UNC-G
UNC-CH
UMBC
UMCP
Univ. Oklahoma
Univ. Houston
VA Tech
Univ. City Sci. Ctr
Purdue University
Univ. New Orleans
Univ. Arizona
U of Wisc. Madison
Univ. Illinois
LSU
Others
NC State Regulations
• Centennial Finance Act (NC GS 116-198.31)
– Centennial, Horace Williams & Millennial Campuses
– Allows for Bonds with recuperation from leases & fees
• Umstead Act and Exemptions (NC GS 66-58)
– No Competition with Private Entities
– Except Univ. utilities operational prior to Jan. 2005
• Self Performed Perform. Contracting (NC GS 143-64.17)
– Term ≤20 Years
• HB 1292
– Reinvestment of Utility Savings
NC State Univ.
North, Central,
South, & Part West
Campuses
(~10.9 Million GSF)
CCDO
NC GS 116-198.31
CBC Campus
(~900,000 GSF)
Appropriated
Buildings
~900,000 GSF
Centennial Campus
(~4.6 Million GSF)
Appropriated
Buildings
~3.7 Million GSF
Stand Alone
Buildings
~513,000 GSF
• Keystone (Elec)
• Alliance (Elec)
• CTI (Elec, CHW)
• Hotel Conf. Ctr (Elec)
Building Summary
Appropriated ~15.5 Million GSF
Private Stand Alone ~0.51 Million GSF
Private Connected ~0.43 Million GSF
NCSU Leased Space in Private Facilities
~119,000 GSF
UNC-GA
Private
Buildings
~946,000 GSF
Connected
Buildings
~433,000 GSF
Private
Buildings
Zero GSF
NC State Centennial Campus CHP
• Combustion Turbine w/HRSG (~5.7 MW)
– Natural Gas and No. 2 Fuel Oil
• Convert Boiler No. 4 from No. 6 Oil to No. 2 Oil
• Remove No. 6 Fuel Oil Requirement from Air Permit
• Remove PSD Restrictions on Boiler No. 4
• Request PSD Exempt. for CC CT w/HRSG and Boiler 4
– 40 CFR 51.166 (i)(1)(i) (SIP), 40 CFR 52.21(i)(1)(vi)
• Permit CT w/HRSG and ES-45 for 8,760 hrs/yr
• Streamline Reporting Requirements
Draft Emissions Estimate for CC Project
Criteria
Pollutant
ES-TES1
Actual Max
Emissions
(TPY)
Boiler 4
No Limit Pot.
Emissions
(TPY)
Cogen
Unit
Potential
(TPY)
Project
Emissions for
Cogen
(TPY)
Project
Emissions for
Boiler
(TPY)
PM 0.21 9.51 17.81 27.11 18.81
PM 10 0.15 3.11 17.81 20.77 6.07
PM 2.5 0.05 2.39 17.81 20.15 4.73
SO2 0.83 204.58 24.53 228.28 408.33
NOx 1.35 57.63 93.18 149.46 113.91
CO 2.27 33.22 43.57 74.52 64.17
VOC 0.15 2.18 10.31 12.34 4.21
GHG Annual Emissions
Self Financed Performance Contract
How is it different?
• Capital has a fixed limit
– Partially self-funded, partially state/university funded
• Payback period is set
– < 20 years per regulatory requirements
– NC State prefers a ‘buffer’ - , 16-17 years
• Need to use auditable benchmarks for NG/electric
escalation rates
EIA Utility Escalation Projections
Unique CHP Challenges at Centennial
Campus
• Campus developed with unitary thermal equipment –
much of that still remains
• Many of the buildings are high electric, low steam demand
(Electrical Engineering, Hunt Library)
• Non-automated load data acquisition system
• Low NG system pressure available (25 psi)
• No building space exists to house CHP equipment
Electric Load Duration Curve
Steam Load Data
Steam Load Data
Steam Load Duration Curve
CHP / STG Configuration Diagram
STG Steam Input - 2018
STG Steam Input - 2028
CHP Monthly Steam Usage - 2028
Economic Summary and Project Schedule
• Net Annual Savings = $1,152,000
• Project can support debt of $14.7 million (16 year)
• Funding for remaining costs will be obtained from other
State/University sources
• Project Schedule
– Complete Investment Grade Audit – 1Q2016
– Order Equipment – 3Q2016
– Start Construction – 1Q2017
– Construction Complete – 1Q2018
– Commissioning Complete – 2Q2018

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Using Central Heating Plants for Support of Private and Public Facilities

  • 1. USING CHP FOR SUPPORT OF PRIVATE AND PUBLIC FACILITIES Presentation by Jeff Hightower and Jerry Schuett | February 2016 Roger Winstead
  • 2. North Carolina State University Overview • University Founded in 1887 • Student Population: ~31,000 • Staff and Faculty: ~8,400 • Campus Building Area ~16.5 million GSF on Three Campuses • Known Utility Ages on Campuses ~1890 to Present • Est. Electrical Peak Demand: ~60 MW • Est. Steam Peak Demand: ~350,000 PPH • Est. CHW Peak Demand: ~25,000 Tons
  • 5. North Carolina State Utility Overview - 2,000 4,000 6,000 8,000 10,000 12,000 14,000 16,000 Main Centennial CBC Est.ChilledWaterLoad(Tons) Campus Connected Chilled Water Load by Campus - 5,000 10,000 15,000 20,000 25,000 30,000 35,000 40,000 Main Centennial CBC Est.ElectricalDemandLoad(kW) Campus Connected Electrical Load by Campus - 50,000 100,000 150,000 200,000 250,000 300,000 Main Centennial CBC Est.SteamDemandLoad(PPH) Campus Connected Steam Load by Campus
  • 6. - 0.50 1.00 1.50 2.00 2.50 3.00 3.50 Main Centennial CBC FundingbyType($/GSF) Campus Maintenance Funding by Campus Appropriated Grant, Trust and Debt Receipts
  • 7. Transformer Ages by Campus Avg. 1988, Max 1964 Avg. 2001, Max 1988 Avg. 1997, Max 1973
  • 8.
  • 9. NC State Main Campus CHP • Performance Contract • Improved reliability and efficiency • Two Combustion Turbines w/HRSGs (~5.5 MW/each) – Natural Gas and No. 2 Fuel Oil • PSD Exemption – 40 CFR 51.166 (i)(1)(i) (SIP) – 40 CFR 52.21(i)(1)(vi) (Federal) • Permitted CT w/HRSG 8,760 hrs/yr • Operator Opportunities • Environmental Improvement
  • 10. Annual GHG Emissions for Main Campus 2010 2013 Difference Percent GHG GHG GHG GHG Diff. GHG Scope Source Emissions Emissions Emissions Emissions (MTCO2e) (MTCO2e) (MTCO2e) (%) 1 Natural Gas 38,703 58,026 19,324 50% Fuel Oil 8,355 1,609 (6,746) -81% 2 Electricity 92,887 46,421 (46,466) -50% Total --- 139,944 106,056 (33,888) -24%
  • 11.
  • 12. Similar University Campuses AURP >700 Parks Univ. Delaware GA Tech UNC-G UNC-CH UMBC UMCP Univ. Oklahoma Univ. Houston VA Tech Univ. City Sci. Ctr Purdue University Univ. New Orleans Univ. Arizona U of Wisc. Madison Univ. Illinois LSU Others
  • 13. NC State Regulations • Centennial Finance Act (NC GS 116-198.31) – Centennial, Horace Williams & Millennial Campuses – Allows for Bonds with recuperation from leases & fees • Umstead Act and Exemptions (NC GS 66-58) – No Competition with Private Entities – Except Univ. utilities operational prior to Jan. 2005 • Self Performed Perform. Contracting (NC GS 143-64.17) – Term ≤20 Years • HB 1292 – Reinvestment of Utility Savings
  • 14. NC State Univ. North, Central, South, & Part West Campuses (~10.9 Million GSF) CCDO NC GS 116-198.31 CBC Campus (~900,000 GSF) Appropriated Buildings ~900,000 GSF Centennial Campus (~4.6 Million GSF) Appropriated Buildings ~3.7 Million GSF Stand Alone Buildings ~513,000 GSF • Keystone (Elec) • Alliance (Elec) • CTI (Elec, CHW) • Hotel Conf. Ctr (Elec) Building Summary Appropriated ~15.5 Million GSF Private Stand Alone ~0.51 Million GSF Private Connected ~0.43 Million GSF NCSU Leased Space in Private Facilities ~119,000 GSF UNC-GA Private Buildings ~946,000 GSF Connected Buildings ~433,000 GSF Private Buildings Zero GSF
  • 15. NC State Centennial Campus CHP • Combustion Turbine w/HRSG (~5.7 MW) – Natural Gas and No. 2 Fuel Oil • Convert Boiler No. 4 from No. 6 Oil to No. 2 Oil • Remove No. 6 Fuel Oil Requirement from Air Permit • Remove PSD Restrictions on Boiler No. 4 • Request PSD Exempt. for CC CT w/HRSG and Boiler 4 – 40 CFR 51.166 (i)(1)(i) (SIP), 40 CFR 52.21(i)(1)(vi) • Permit CT w/HRSG and ES-45 for 8,760 hrs/yr • Streamline Reporting Requirements
  • 16. Draft Emissions Estimate for CC Project Criteria Pollutant ES-TES1 Actual Max Emissions (TPY) Boiler 4 No Limit Pot. Emissions (TPY) Cogen Unit Potential (TPY) Project Emissions for Cogen (TPY) Project Emissions for Boiler (TPY) PM 0.21 9.51 17.81 27.11 18.81 PM 10 0.15 3.11 17.81 20.77 6.07 PM 2.5 0.05 2.39 17.81 20.15 4.73 SO2 0.83 204.58 24.53 228.28 408.33 NOx 1.35 57.63 93.18 149.46 113.91 CO 2.27 33.22 43.57 74.52 64.17 VOC 0.15 2.18 10.31 12.34 4.21
  • 18. Self Financed Performance Contract How is it different? • Capital has a fixed limit – Partially self-funded, partially state/university funded • Payback period is set – < 20 years per regulatory requirements – NC State prefers a ‘buffer’ - , 16-17 years • Need to use auditable benchmarks for NG/electric escalation rates
  • 19. EIA Utility Escalation Projections
  • 20. Unique CHP Challenges at Centennial Campus • Campus developed with unitary thermal equipment – much of that still remains • Many of the buildings are high electric, low steam demand (Electrical Engineering, Hunt Library) • Non-automated load data acquisition system • Low NG system pressure available (25 psi) • No building space exists to house CHP equipment
  • 25. CHP / STG Configuration Diagram
  • 26. STG Steam Input - 2018
  • 27. STG Steam Input - 2028
  • 28. CHP Monthly Steam Usage - 2028
  • 29. Economic Summary and Project Schedule • Net Annual Savings = $1,152,000 • Project can support debt of $14.7 million (16 year) • Funding for remaining costs will be obtained from other State/University sources • Project Schedule – Complete Investment Grade Audit – 1Q2016 – Order Equipment – 3Q2016 – Start Construction – 1Q2017 – Construction Complete – 1Q2018 – Commissioning Complete – 2Q2018

Notes de l'éditeur

  1. Slide is of transformer ages to illustrate overall utility ages. CBC and Main Campuses have Central Thermal Utility Systems for almost all of the facilities. Centennial Campus has a mix of central and building thermal systems, due to the development of the campus.
  2. By utilizing a self performed PC cogen project this encourages the connection of the buildings with individual thermal systems
  3. NOx for Cogen is lower for natural gas operation by ~60 TPY reducing emissions to ~90 TPY for project.