• A High Energy, Diligent & Dedicated Production Professional with 25 Years of experience in plant and production maintenance in reputed manufacturing FMCG & Healthcare organizations globally seeking a managerial position in progressive organization that seeks exceptional skills and discipline. • Well experienced in streamlining procedures that improve safety levels, productivity and control costs and for taking technical, complex projects from inception to completion and career history of consistent advancement based on achievements and motivational tactics.

1. Ajay Mathur
Contact: +919782061020 E-mail: ajaymathur08@yahoo.co.in
PROFESSIONAL SUMMARY & OBJECTIVE
• A High Energy, Diligent & Dedicated Production Professional with 25 Years of experience in plant and production
maintenance in reputed manufacturing FMCG & Healthcare organizations globally seeking a managerial position in
progressive organization that seeks exceptional skills and discipline.
• Well experienced in streamlining procedures that improve safety levels, productivity and control costs and for taking
technical, complex projects from inception to completion and career history of consistent advancement based on
achievements and motivational tactics.
• An impressive track record of hands-on experience in manufacturing, plant management while adhering to strict
guidelines and processes; proven ability to successfully increase efficiency, achieving benchmarks in production and
improving processes and achieving high quality at work.
• Possess strong administrative, man management skills, mentoring & relationship management skills while
maintaining high standards of personal performance and professionalism with ability to relate to people at any level
of business and management.
KEY COMPETENCIES
Electrical & Electronics Domain ~ Production Expertise ~ Total Productive Maintenance ~ Production Planning & Scheduling
~ Plant Performance Analysis ~ Breakdown Analysis ~ SOPs ~ Key Performance Analysis ~ Inventory Control ~
Facilities/Utilities Management ~ Team Management ~ Quality Management Systems ~ Safety & Compliance Management
CAREER PROGRESSION
MYJOY FOODS LTD. (Shaguri Group), Nigeria Jan 2015 – till Date
MYJOY Foods Industries is a one of the latest & fully automated plant in Nigeria with 250 million $ turnover in a year. Myjoy is
having world class KAAK, BENIER & Hartman’s machines for producing all type of foods & hot dog machineries with a plant
load is 7.5 MW, Myjoy produces Bread, Bun & other confectionaries items.
Plant & Maintenance Manager Reporting to Managing Director (Operations)
Responsibilities:
• Initiate & ensure timely completion of production, maintenance & repair works of the plants & respective Utilities.
• Tracks, analyzes and improves key maintenance parameters such as asset utilization, maintenance cost, PM
compliance, schedule compliance, Process KPIs etc.
• We are operating & maintaining seven Caterpillar (1000 KVA), 10 nos. Euro chiller, 1.5 Ton Boiler (Stein energie).
• I am responsible to maintain entire plant, Utilities & Facility Maintenance with production & maintenance Team.
• We are running production with 100% machine availability & 0.1% wastages
AVALON COSMETICS LTD (A Vanity Case Group Company) Mar 2014 – Jan 2015
Avalon Cosmetics Ltd. is a Dynamic, leading FMCG group of companies in India for more than 10 years. Avalon cosmetics is a
major supplier of Hindustan Unilever & GSK, having world class BRC certified Facilities in Hyderabad plant is Manufacturing
RIN powder & RIN cake. The plant also manufactures HUL & GSK products (Horlick’s, Boost)
Sr. Manager (Operation & Maintenance) Reporting to Vice President (Operations)
Responsibilities:
• Initiate & ensure timely completion of Production, maintenance & repair works of the plants & Utilities.
• Tracks, analyzes and improves key maintenance parameters such as asset utilization, maintenance cost, PM
compliance, schedule compliance, Process KPIs etc.
• Maintains and updates operating & training manuals for the process & maintenance department, ensures that all
Operation Engineers/technicians are trained on the updated version of the operating procedures.
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2. PEARL BEVERAGES LTD Apr 2012 – Mar 2014
PEARL Beverages is a unit of Jaipuria Group is a Dynamic, leading trading & industrial conglomerate in North India for more
than three decades. PEARL Beverages is a major supplier of PEPSI drinks, having world class Beverage facilities in Guntur (A.P.)
& Noida manufacturing products like -Pepsi, Miranda, Dew, 7up, Soda, Slice, AQUAFINA
Dy. Plant Manager-Production & Services) Reporting to Vice President (Operations)
• Initiate & ensure timely completion of maintenance & repair works of the plants & respective utilities.
• Tracks, analyzes and improves key maintenance parameters such as asset utilization, maintenance cost, PM
compliance, schedule compliance, etc.
• Maintains and updates operating and training manuals for the maintenance department and ensures that all
maintenance Engineer/technicians are trained on the most updated version of the operating procedures.
• Manage & maintain all beverage machines like Blomax series-3 & 4,Nseries Sidal Machine, KHS filler, case packers,
shrink & wrap machine from SIPA, Tetra pack make syrup & cip system etc.
• Initiates, implements, and manages the plant maintenance program based on best practices in the industry, with an
emphasis on planning/scheduling and preventive/-predictive maintenance.
• Responsible to calculating every month MTTR & MTBF of plant; maintain 33 KV power & handle 3.9 MW Cummins
DG sets and handle all Liaison work including Electrical.
YAUMI FOOD’S LTD (McDonald's, Burger King, and Hardees), Riyadh & Jeddah, KSA Nov 2009 – Apr 2012
Yaumi foods Group is a dynamic, leading trading and industrial conglomerate in Saudi Arabia and has been instrumental in the
development of the Saudi Arabian infrastructure. Al Rashed foods have a state-of-the-art industrial baking facilities in Riyadh
and Jeddah and has established itself as a major supplier of the highest quality food products within the Middle East.
Plant Maintenance Manager Reporting to Operations Manager/Factory Manager
• Initiate & ensure timely completion of maintenance & repair works of the plant & machines, implements and
manages the plant maintenance program based on best practices in the food industry, with an emphasis on
planning/ scheduling and preventive/ predictive maintenance.
• Coordinate with Quality Manager to ensure effective participation by the maintenance technicians in the
implementation of QA policies and procedures.
• Communicates directly with QA laboratory to ensure effective participation by the maintenance technicians in the
implementation of QA policies and procedures.
• Assists with planning and implementing plant improvements and expansions.
• Tracks, analyzes and improves key maintenance parameters such as asset utilization, maintenance cost, PM
compliance, schedule compliance, etc.
• Maintains and updates operating and training manuals for the maintenance department and ensures that all
maintenance technicians are trained on the most updated version of the operating procedures.
• Reviews the operation of plant equipment and systems constantly, to minimize unplanned downtime, anticipate
solve problems in a timely manner, and to identify opportunities for improvement.
• Establishes and maintains a computerized maintenance management system (CAMMS) for tracking work orders,
spare parts, and maintenance history of plant equipment.
• Prepares reports, analyzes data, and makes recommendations for improving plant operations and solving
maintenance-related problems.
• Supervises plant maintenance personnel. Ensures that maintenance technicians are adequately trained, equipped,
and motivated so that the maintenance program can be accomplished in a safe, timely, and cost-effective manner.
• Assist with hiring of maintenance personnel. Initiates and carries out projects that improve efficiency and/or reduce
operating costs.
• Directs, maintains, and enforces the safety program for the maintenance department; reviews safety records to
uphold standards of maximum safety for all maintenance technicians.
• Participate in objective setting, plan development and performance review of plant performance.
• Initiates, implements, and manages the plant maintenance program based on best practices in the industry, with an
emphasis on planning/scheduling and preventive/-predictive maintenance.
• Responsible to calculating every month MTTR & MTBF of plant.
• Calibration & maintenance of all instruments (ABB & E+H, Siemens, Allen Bradley, Fire alarms Eskan make
instruments)
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3. GLAXO SMITH KLINE CONSUMER HEALTHCARE Ltd, India 2001 – 2009
Executive Engineer (Production & Services) - Product: Horlick’s
Responsibilities:
• Reduced breakdowns by maintaining MTTR & MTBF of entire Horlick’s manufacturing plant & utilities.
• Maintained Plant Air compressors, Fire hydrant, Aircon & HVAC (Ammonia chiller, FDVs, AHUs etc.)
• Updating Key performance of the plant on monthly basis.
• Establishes and maintains a computerized maintenance management system (CMMS) for tracking work orders, spare
parts, and maintenance history of plant equipment.
• Involve in QMS, ISO-9001-2000, EHS, CAMMS and SOP Amendments.
• Capable to handle & supervised the shift maintenance activity of plant as well as utilities & production with
multiskilled concept.
• Capable to handle the entire plant Facilities like Air, Steam, Water, Sanitation etc.
• Hands on experience on Siemens - Apogee automation building management system, PLC –Allen Bradley 5/60 & ABB
2.2 version distributed control system.
• Operation & Maintenance of Gram & Saberio screw type refrigeration compressor (Ammonia-463 TR) with Frick
Quantum panel Gramatic-2502.
EARLIER EXPERIENCE
JCT ELECTRONICS LTD, India 1997 – 2001
Sr. Supervisor
• Supervised the plant shift maintenance (including plant facilities) & analyzed plant breakdown (Corrective &
preventive Maintenance)
J.K. SYNTHETICS LTD, INDIA 1990 – 2001
Dy. Officer (Fiber Unit Manufacturing)
• Supervised the shift Instrumentation Break down activity like DCSPLC fault finding, control valves, flow, pressure
level transmitters, Temperature controllers, switches, Rota meters, Level troll, Loop testing etc.
TRAININGS
• Training on Total Productive Maintenance System
• Training on BRC, ISO 22000, E.H.S, and ISO 14000.
• Training on Quality Management System
• Training on PLC & Instrumentation control.
• Advocate training on Operational Excellence
PROJECTS UNDERTAKEN
• Installation of new PLC & Automation control in common services at Horlick’s plant in India
• Commissioning of Polymer Dryer for New Plant Installation in India
• Commissioning of Tortilla line in Kingdom of Saudi Arabia
• Commissioning of New Bread Mixer & Mulder in Kingdom of Saudi Arabia
TECHNICAL SKILLS
• MS-Office Suite & ERP Management
• PLC SCADA Automation & Control & TPM tool
ACADEMIC CREDENTIALS
• B Tech. in Electronics & Telecommunication
• MBA in Manufacturing
PERSONAL INFORMATION
Permanent Address: 93 Bajrang Nagar, Railway Society, Near Pragati School, Kota (Rajasthan)
Languages Known: English, Hindi
Date of Birth: 8th
Feb 1971
Marital Status: Married
Nationality: Indian
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