G.G. Automotive Gears Ltd. is a leading manufacturer of traction gears and pinions, based out of Dewas, Madhya Pradesh in India. GGAG has been a market leader in Locomotive gears for the last 40 years. Established in 1974, the company undertakes to manufacture of traction gears as a strategic shift from its traditional business of automotive gears.
2. Company Background
The company has manufactured:
18000 numbers of gears
50000 numbers of pinions
500 numbers of reduction gearboxes
One of India’s leading
manufacturers of traction
gears and pinions
Key products include application gears,
industrial gearboxes, hydraulic gear
pumps
The company has a dedicated plant with the latest
technology that helps manufacture high-quality
precisely engineered products
GGAG is a publicly traded
company listed on the BSE
3. Key Strengths
Highly skilled and self
motivated work force
Qualified engineers and
experienced managers
Excellent manufacturing managers
Very low employee turnover rates
resulting in retention of knowledge
Excellent quality assurances
& quality control facilities
Strong knowledge base
Continuous training and
R&D programs
4. Engineering Thought Process
Unit II
The use of Gerb
spring in the
hammer to reduce
vibrations
Unit I
Use of Carbide
cutting tools for
hobbing processes
Use of cool cutting
grinding wheel on
our gear grinder
Development of a
stacker gearbox
Our endeavor is to maintain high engineering standards by leaving no stone unturned:
Our primary aim is to reduce cycle times as much as possible to deliver our products efficiently and in quicker time to markets
5. 2014-15 2015-16 2016-17 2017-18 2018-19
Dom.– 1936.68
Exp. – 76.53
Total – 2013.21
Dom. – 2041.33
Exp. – 87.59
Total – 2128.92
Dom.. – 2732.73
Exp. – 12.84
Total – 2745.57
(INR,Lacs)
Dom. – 3888.75
Exp. – 345.75
Total – 4234.50
Annual Turnover
Total-5526
GGAG aims to reach INR
1 Billion in top line by
2020.
6. Organization Structure
Chairman &
MD
Vice President CFO
GM – Marketing
Sales &
Marketing
Executives
Head –
Production (Gear
Division)
Production
Manager
Production
Supervisors
Manager -
Maintenance
Manager –
Electrical
Head - QC
Inspection
Engineers
Head -
Procurement
Manager - Stores
Head – Business
Development
Marketing
Executives
Head –
Personnel & HR
Head –
Engineering
Engineers
Manager – Heat
Treatment
Manager –
Vendor
Development
Head – IT & ERP
Plant Head –
Forging Division
Director -
Finance
Non-
Independent
Director
Non-
Independent
Director
Executive
Director
Board Of
Directors
Tier-I Top Management
Tier-II Management
Tier-III
Supervisors/Engineers
Total Employee
Strength: 244
(FY18-19)
7. Introduction|Gear Division
GGAG has been manufacturing gears since 40 years
and prides itself in delivering precise, high quality and
cost-effective products
In-house facilities: Turning, Hobbing, Grinding, Heat-
treatment – 30,000 sq. ft. facility to incorporate all
operations under a single roof
Capable of manufacturing spur and helical gears up to
1500 mm in diameter and 25 module, hardened & ground
to DIN class 3/4 accuracy
9. Heat Treatment
• In-house heat treatment facility with
furnaces capable of carrying out
hardening, tempering and carburizing
processes
• Our furnaces are equipped to handle
components up to 1200 mm in
diameter and 1600 mm in length.
• 6 nos. pit-type furnaces
• Tempering Furnace
• Muffle Furnace
• Washing Machine Tank
• Oil Quenching Tank
• Normalising furnaces
10. Hobbing
• CNC Hobbing set up for components
up to 35 Module and 1600 mm in
diameter, with internal teeth cutting
capability between 500-1000 mm
Hofler/Klingelnberg HF600
Klingelnberg HF 1250L
11. Hard-Finish Machining (1/2)
New Investments to reduce our bottlenecks & better our finishing (bore/face
grinding) processes:
DVS Technology Group (Pittler) U-Grind
A flexible machine for the hard-fine machining of shafts and chucking components
with a centre width of up to 1800 mm and a centre height of 350 mm. Work
pieces weighing up to 150 kg can be machined on the DVS Ugrind.
GGAG is proud to be a pioneer in India for these machining capabilities
This machine is GGAG’s latest addition in its technical prowess & is to be
commissioned in June 2019 – the machine will be apt for shaft type components
of the aforementioned size
12. Hard-Finish Machining (2/2)
CNC & conventional set up for hard finishing/post
heat treatment operations such as bore grinding,face
grinding and hard part turning for components up to
1200 mm in diameter
DVS/Pittler UGrind – for pinions & shafts up to 350 mm
in diameter
CNC Bore & Face Grinders – for large gearwheels up to
1200 mm in diameter
Cylindrical Grinders
13. Gear Grinding
• CNC Gear Grinding set up adequate
for single ribbed profile grinding of
teeth capable of grinding
components up to 1500 mm in
diameter and 1200 mm in length, 35
in module & DIN 4 in terms of quality
class. Internal grinding available from
500-100 mm in diameter
Hofler Rapid 800
Hofler Helix 400
Klingelnberg Rapid 1250K
14. GGAG has a complete design centre
equipped with engineers & design
softwares such as AUTOCAD and KISSsoft
Design Department
21. 20 Teeth Pinion (22 Kg) 20 Teeth Pinion Shaft (78 Kg)
20 Teeth Pinion Shaft (37 Kg)
18 Teeth Pinion (58 Kg)
Product Basket | Forgings
11 Teeth Pinion Shaft (85 Kg)
Crown wheel (35 Kg)
22. Introduction| Forging Division
A new integrated unit with latest technologies in forgings and
subsequent finishing product
Currently under the process of gaining an ISO :TS16949 certification from TUV
Modernized lab has been established
24. Facilities| Forging Division
Incorporates an excellent design and development center to quality inspector and testing facilities
Installed capacity of 400 tons per month
We are capable in rolling out parts weighing up to 100 kg out of 34 primary forging equipment pieces
which it has in its fold
Team of highly trained, qualified and experienced engineers are dedicated in continually meeting
quality standards
25. Infrastructure| Forging Division
10000 sq ft of newly constructed unit
3 Tonne MPM Hammer
A 100 Tonne Friction Screw Press
A 750KW Induction Billet Heater
A 500 tonne Power Press
32. Corporate Headquarters
G. G. Automotive Gears Ltd.
2-A, I.S. Gajra Industrial Area-1, A. B. Road,
Dewas- 455 001 (M.P.) India
Phone
+91-7272-405310
Email
ggmarketing@ggautomotive.com
dsb@ggautomotive.com
Website
www.ggautomotive.com
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