This document summarizes a presentation made by Engineering & Conveying to Sidel Group regarding MOVIGEAR technical rules and recommendations. It discusses the SNI-Movigear network architecture including components like the Movifit-SNI, Movigear-SNI, SEW Gateway and recommended wiring topology. Key points covered include maximum connections per device, cable specifications and variants of the Movifit-SNI and Movigear-SNI units. The document is intended solely for internal use by Sidel Group.
1. Engineering & Conveying
MOVIGEAR
Technical Rules &
Recommendation
January 2010
This report is solely for the use of Sidel Group personnel. No part of it may be circulated, quoted,
or reproduced for distribution outside Sidel Group organization without its prior approval.
This material was used by Sidel Group during an oral presentation; it is not a complete record of the discussion.
2. Engineering & Conveying
May 2007 x Sidel Group Presentation x 2/X
E&C Network Architecture with Movigear
3. Engineering & Conveying
SWITCH is recommended for maintenance and
configuration via MOVITOOLS Motion Studio software
Installation rules = standard for Ethernet
May 2007 x Sidel Group Presentation x 3/X
SNI-Movigear Network Architecture
PLC
Profibus DP or DeviceNet
Standard PLC Field Bus communication
SEW
Gateway
Ethernet SWITCH
Standard Ethernet Device
Standard Ethernet UDP protocol
communication Managed by SEW Gateway
SEW
Movifit-SNI
Ethernet Powerlan
Powerline Communication Managed by SEW
SEW
Movigear-SNI
Electrical Panel (IP20 area)
Field (IP65 area)
Installation rules = Specific SEW-SNI
4. Engineering & Conveying
May 2007 x Sidel Group Presentation x 4/X
SEW Gateway – Field Bus / Ethernet UDP
IN = Field Bus:
• Profibus
• DeviceNet
OUT = Ethernet UDP for Movifit SNI
• Communication managed by SEW Gateway
Maximum 2 Movifit-SNI connected to 1 Gateway
Gateway protection = IP20 (panel device)
Profibus DP
SEW Gateway Ref:
UFF41BOMG42BUOH21B
Standard Ethernet UDP protocol
communication Managed by SEW Gateway
Maximum 2 Movifit-SNI per Gateway
5. Engineering & Conveying
May 2007 x Sidel Group Presentation x 5/X
SNI-Movigear wiring topology
Only ONE SNI Line bellow one Movifit-SNI
SEW recommended to do a "classic" line topology
Movifit-SNI
Only 1 "NO 2nd Line possible classic" line topology
Movigear-SNI
6. Engineering & Conveying
May 2007 x Sidel Group Presentation x 6/X
SNI-Movigear topology & rules
Maximum 10 MOVIGEAR connected to one Movifit-SNI
Maximum length SNI Line = 100m
100m is the Max cable length between Movifit-SNI and last Movigear
connected to this Movifit-SNI.
Maximum load per SNI = 20A
SNI-Movigear power cable = Double screened cable
Maximum 100m
1 2 3 10 Maximum 10 MOVIGEAR
Maximum 20 Amps (MGF2 = 1,53A and MGF4 = 2,77A at Max load) (total load SNI line)
Movifit-SNI
Movigear-SNI
4G4mm² Double Screened cable
7. Engineering & Conveying
May 2007 x Sidel Group Presentation x 7/X
SNI-Movigear cable specification
SEW recommended to use a double screened cable for SNI-line
Cable recommended by SEW or at least the technical data the cable must fulfil
HELUKABEL Ref: 22236
Cable installed by SIDEL at Drinktec Fair (variant)
HELUKABEL Ref: 22086
8. Engineering & Conveying
May 2007 x Sidel Group Presentation x 8/X
MOVIFIT® SNI Housing construction
Solid aluminium die cast housing
Separate electronics for quick replacement
and quick maintenance:
• EBOX: Encapsulated electronics unit
• ABOX: Passive connection section
Closing mechanism – with only one screw
• EBOX is plugged onto the ABOX
• ABOX is a large plug !!
Electronics can be replaced quickly
12 DI (Digital Input)
4 DI/DO (Digital Input or Output)
LED display for unit status and I/O, window
shield can be labelled
Disconnect switch (1 for all Movigear)
Protection IP65
EBOX
Movifit EBOX Ref:
MTN11A000-503-E42A-50
ABOX
Movifit ABOX Ref:
MTA11A-503-S033-M13-00
Mounting
Bracket
Stainless Steel
Ref: M11
Movifit-SNI Ref:
MTN11A000-503-E42A-50 / MTA11A-503-S033-M13-00 / M11
10. Engineering & Conveying
May 2007 x Sidel Group Presentation x 10/X
Movigear Electrical panel equipment
SEW Gateway Ref:
UFF41BOMG42BUOH21B
SEW Line Filter
Ref: NF035-503
11. Engineering & Conveying
May 2007 x Sidel Group Presentation x 11/X
MOVIGEAR-SNI Designation
Movigear MGF4
Ref: MGFAS4-DSM-SNI
Extended Control Range
Movigear MGF2
Ref: MGFAS2-DSM-SNI
Extended Control Range
12. Engineering & Conveying
All Movigear to be ordered with EXTENDED SPEED CONTROL RANGE (1 to 2000rpm)
May 2007 x Sidel Group Presentation x 12/X
MOVIGEAR variants
Z=12
dia.=147,2 mm
Z=23
dia.=153,2 mm
Z=25
dia.=141,2 mm
Movigear
type
Gear
Redution
Max Gear
Output
Speed
Output
Torque
Max
Startup
Torque
Max speed
Bottle
conveyor
Plastic-Acetal
Max speed
Crate
conveyor
Stainless steel
Max speed
Bottle
conveyor
Stainless steel
Size i Rpm Nm Nm M/mn M/mn M/mn
MGF2 55,25 36,2 200 500 16,6 15,9 17,2
MGF2 37,24 53,7 140 500 24,6 23,5 25,6
MGF2 18,52 108 71 281 49,4 47,3 51,4
MGF2 9,71 206 37 147 94,2 90,3 98,1
MGF2 5,00 400 19 76 182,9 175,3 190,5
* MGF4 56,49 35,4 364 1000 16,2 15,5 16,9
MGF4 48,00 41,7 309 1000 19,1 18,3 19,8
MGF4 25,72 77,8 169 616 35,6 34,1 37,0
MGF4 12,66 158,0 83 303 72,2 69,2 75,2
MGF4 6,34 315,5 42 152 144,2 138,2 150,2
* MGF4 = Not in standard catalogue (special version for Aqmax available by SEW)
Conveyor Sprocket Type
13. Engineering & Conveying
THANK YOU !
This report is solely for the use of Sidel Group personnel. No part of it may be circulated, quoted,
or reproduced for distribution outside Sidel Group organization without its prior approval.
This material was used by Sidel Group during an oral presentation; it is not a complete record of the discussion.