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Engineering & Conveying 
MOVIGEAR 
Technical Rules & 
Recommendation 
January 2010 
This report is solely for the use of Sidel Group personnel. No part of it may be circulated, quoted, 
or reproduced for distribution outside Sidel Group organization without its prior approval. 
This material was used by Sidel Group during an oral presentation; it is not a complete record of the discussion.
Engineering & Conveying 
May 2007 x Sidel Group Presentation x 2/X 
E&C Network Architecture with Movigear
Engineering & Conveying 
SWITCH is recommended for maintenance and 
configuration via MOVITOOLS Motion Studio software 
Installation rules = standard for Ethernet 
May 2007 x Sidel Group Presentation x 3/X 
SNI-Movigear Network Architecture 
PLC 
Profibus DP or DeviceNet 
Standard PLC Field Bus communication 
SEW 
Gateway 
Ethernet SWITCH 
Standard Ethernet Device 
Standard Ethernet UDP protocol 
communication Managed by SEW Gateway 
SEW 
Movifit-SNI 
Ethernet Powerlan 
Powerline Communication Managed by SEW 
SEW 
Movigear-SNI 
Electrical Panel (IP20 area) 
Field (IP65 area) 
Installation rules = Specific SEW-SNI
Engineering & Conveying 
May 2007 x Sidel Group Presentation x 4/X 
SEW Gateway – Field Bus / Ethernet UDP 
IN = Field Bus: 
• Profibus 
• DeviceNet 
OUT = Ethernet UDP for Movifit SNI 
• Communication managed by SEW Gateway 
Maximum 2 Movifit-SNI connected to 1 Gateway 
Gateway protection = IP20 (panel device) 
Profibus DP 
SEW Gateway Ref: 
UFF41BOMG42BUOH21B 
Standard Ethernet UDP protocol 
communication Managed by SEW Gateway 
Maximum 2 Movifit-SNI per Gateway
Engineering & Conveying 
May 2007 x Sidel Group Presentation x 5/X 
SNI-Movigear wiring topology 
Only ONE SNI Line bellow one Movifit-SNI 
 SEW recommended to do a "classic" line topology 
Movifit-SNI 
Only 1 "NO 2nd Line possible classic" line topology 
Movigear-SNI
Engineering & Conveying 
May 2007 x Sidel Group Presentation x 6/X 
SNI-Movigear topology & rules 
Maximum 10 MOVIGEAR connected to one Movifit-SNI 
Maximum length SNI Line = 100m 
 100m is the Max cable length between Movifit-SNI and last Movigear 
connected to this Movifit-SNI. 
Maximum load per SNI = 20A 
SNI-Movigear power cable = Double screened cable 
Maximum 100m 
1 2 3 10 Maximum 10 MOVIGEAR 
Maximum 20 Amps (MGF2 = 1,53A and MGF4 = 2,77A at Max load) (total load SNI line) 
Movifit-SNI 
Movigear-SNI 
4G4mm² Double Screened cable
Engineering & Conveying 
May 2007 x Sidel Group Presentation x 7/X 
SNI-Movigear cable specification 
SEW recommended to use a double screened cable for SNI-line 
Cable recommended by SEW or at least the technical data the cable must fulfil 
HELUKABEL Ref: 22236 
Cable installed by SIDEL at Drinktec Fair (variant) 
HELUKABEL Ref: 22086
Engineering & Conveying 
May 2007 x Sidel Group Presentation x 8/X 
MOVIFIT® SNI Housing construction 
Solid aluminium die cast housing 
Separate electronics for quick replacement 
and quick maintenance: 
• EBOX: Encapsulated electronics unit 
• ABOX: Passive connection section 
Closing mechanism – with only one screw 
• EBOX is plugged onto the ABOX 
• ABOX is a large plug !! 
Electronics can be replaced quickly 
12 DI (Digital Input) 
4 DI/DO (Digital Input or Output) 
LED display for unit status and I/O, window 
shield can be labelled 
Disconnect switch (1 for all Movigear) 
Protection IP65 
EBOX 
Movifit EBOX Ref: 
MTN11A000-503-E42A-50 
ABOX 
Movifit ABOX Ref: 
MTA11A-503-S033-M13-00 
Mounting 
Bracket 
Stainless Steel 
Ref: M11 
Movifit-SNI Ref: 
MTN11A000-503-E42A-50 / MTA11A-503-S033-M13-00 / M11
Engineering & Conveying 
May 2007 x Sidel Group Presentation x 9/X 
MOVIFIT-SNI Designation
Engineering & Conveying 
May 2007 x Sidel Group Presentation x 10/X 
Movigear Electrical panel equipment 
SEW Gateway Ref: 
UFF41BOMG42BUOH21B 
SEW Line Filter 
Ref: NF035-503
Engineering & Conveying 
May 2007 x Sidel Group Presentation x 11/X 
MOVIGEAR-SNI Designation 
Movigear MGF4 
Ref: MGFAS4-DSM-SNI 
Extended Control Range 
Movigear MGF2 
Ref: MGFAS2-DSM-SNI 
Extended Control Range
Engineering & Conveying 
All Movigear to be ordered with EXTENDED SPEED CONTROL RANGE (1 to 2000rpm) 
May 2007 x Sidel Group Presentation x 12/X 
MOVIGEAR variants 
Z=12 
dia.=147,2 mm 
Z=23 
dia.=153,2 mm 
Z=25 
dia.=141,2 mm 
Movigear 
type 
Gear 
Redution 
Max Gear 
Output 
Speed 
Output 
Torque 
Max 
Startup 
Torque 
Max speed 
Bottle 
conveyor 
Plastic-Acetal 
Max speed 
Crate 
conveyor 
Stainless steel 
Max speed 
Bottle 
conveyor 
Stainless steel 
Size i Rpm Nm Nm M/mn M/mn M/mn 
MGF2 55,25 36,2 200 500 16,6 15,9 17,2 
MGF2 37,24 53,7 140 500 24,6 23,5 25,6 
MGF2 18,52 108 71 281 49,4 47,3 51,4 
MGF2 9,71 206 37 147 94,2 90,3 98,1 
MGF2 5,00 400 19 76 182,9 175,3 190,5 
* MGF4 56,49 35,4 364 1000 16,2 15,5 16,9 
MGF4 48,00 41,7 309 1000 19,1 18,3 19,8 
MGF4 25,72 77,8 169 616 35,6 34,1 37,0 
MGF4 12,66 158,0 83 303 72,2 69,2 75,2 
MGF4 6,34 315,5 42 152 144,2 138,2 150,2 
* MGF4 = Not in standard catalogue (special version for Aqmax available by SEW) 
Conveyor Sprocket Type
Engineering & Conveying 
THANK YOU ! 
This report is solely for the use of Sidel Group personnel. No part of it may be circulated, quoted, 
or reproduced for distribution outside Sidel Group organization without its prior approval. 
This material was used by Sidel Group during an oral presentation; it is not a complete record of the discussion.

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Movigear technical recommandations

  • 1. Engineering & Conveying MOVIGEAR Technical Rules & Recommendation January 2010 This report is solely for the use of Sidel Group personnel. No part of it may be circulated, quoted, or reproduced for distribution outside Sidel Group organization without its prior approval. This material was used by Sidel Group during an oral presentation; it is not a complete record of the discussion.
  • 2. Engineering & Conveying May 2007 x Sidel Group Presentation x 2/X E&C Network Architecture with Movigear
  • 3. Engineering & Conveying SWITCH is recommended for maintenance and configuration via MOVITOOLS Motion Studio software Installation rules = standard for Ethernet May 2007 x Sidel Group Presentation x 3/X SNI-Movigear Network Architecture PLC Profibus DP or DeviceNet Standard PLC Field Bus communication SEW Gateway Ethernet SWITCH Standard Ethernet Device Standard Ethernet UDP protocol communication Managed by SEW Gateway SEW Movifit-SNI Ethernet Powerlan Powerline Communication Managed by SEW SEW Movigear-SNI Electrical Panel (IP20 area) Field (IP65 area) Installation rules = Specific SEW-SNI
  • 4. Engineering & Conveying May 2007 x Sidel Group Presentation x 4/X SEW Gateway – Field Bus / Ethernet UDP IN = Field Bus: • Profibus • DeviceNet OUT = Ethernet UDP for Movifit SNI • Communication managed by SEW Gateway Maximum 2 Movifit-SNI connected to 1 Gateway Gateway protection = IP20 (panel device) Profibus DP SEW Gateway Ref: UFF41BOMG42BUOH21B Standard Ethernet UDP protocol communication Managed by SEW Gateway Maximum 2 Movifit-SNI per Gateway
  • 5. Engineering & Conveying May 2007 x Sidel Group Presentation x 5/X SNI-Movigear wiring topology Only ONE SNI Line bellow one Movifit-SNI  SEW recommended to do a "classic" line topology Movifit-SNI Only 1 "NO 2nd Line possible classic" line topology Movigear-SNI
  • 6. Engineering & Conveying May 2007 x Sidel Group Presentation x 6/X SNI-Movigear topology & rules Maximum 10 MOVIGEAR connected to one Movifit-SNI Maximum length SNI Line = 100m  100m is the Max cable length between Movifit-SNI and last Movigear connected to this Movifit-SNI. Maximum load per SNI = 20A SNI-Movigear power cable = Double screened cable Maximum 100m 1 2 3 10 Maximum 10 MOVIGEAR Maximum 20 Amps (MGF2 = 1,53A and MGF4 = 2,77A at Max load) (total load SNI line) Movifit-SNI Movigear-SNI 4G4mm² Double Screened cable
  • 7. Engineering & Conveying May 2007 x Sidel Group Presentation x 7/X SNI-Movigear cable specification SEW recommended to use a double screened cable for SNI-line Cable recommended by SEW or at least the technical data the cable must fulfil HELUKABEL Ref: 22236 Cable installed by SIDEL at Drinktec Fair (variant) HELUKABEL Ref: 22086
  • 8. Engineering & Conveying May 2007 x Sidel Group Presentation x 8/X MOVIFIT® SNI Housing construction Solid aluminium die cast housing Separate electronics for quick replacement and quick maintenance: • EBOX: Encapsulated electronics unit • ABOX: Passive connection section Closing mechanism – with only one screw • EBOX is plugged onto the ABOX • ABOX is a large plug !! Electronics can be replaced quickly 12 DI (Digital Input) 4 DI/DO (Digital Input or Output) LED display for unit status and I/O, window shield can be labelled Disconnect switch (1 for all Movigear) Protection IP65 EBOX Movifit EBOX Ref: MTN11A000-503-E42A-50 ABOX Movifit ABOX Ref: MTA11A-503-S033-M13-00 Mounting Bracket Stainless Steel Ref: M11 Movifit-SNI Ref: MTN11A000-503-E42A-50 / MTA11A-503-S033-M13-00 / M11
  • 9. Engineering & Conveying May 2007 x Sidel Group Presentation x 9/X MOVIFIT-SNI Designation
  • 10. Engineering & Conveying May 2007 x Sidel Group Presentation x 10/X Movigear Electrical panel equipment SEW Gateway Ref: UFF41BOMG42BUOH21B SEW Line Filter Ref: NF035-503
  • 11. Engineering & Conveying May 2007 x Sidel Group Presentation x 11/X MOVIGEAR-SNI Designation Movigear MGF4 Ref: MGFAS4-DSM-SNI Extended Control Range Movigear MGF2 Ref: MGFAS2-DSM-SNI Extended Control Range
  • 12. Engineering & Conveying All Movigear to be ordered with EXTENDED SPEED CONTROL RANGE (1 to 2000rpm) May 2007 x Sidel Group Presentation x 12/X MOVIGEAR variants Z=12 dia.=147,2 mm Z=23 dia.=153,2 mm Z=25 dia.=141,2 mm Movigear type Gear Redution Max Gear Output Speed Output Torque Max Startup Torque Max speed Bottle conveyor Plastic-Acetal Max speed Crate conveyor Stainless steel Max speed Bottle conveyor Stainless steel Size i Rpm Nm Nm M/mn M/mn M/mn MGF2 55,25 36,2 200 500 16,6 15,9 17,2 MGF2 37,24 53,7 140 500 24,6 23,5 25,6 MGF2 18,52 108 71 281 49,4 47,3 51,4 MGF2 9,71 206 37 147 94,2 90,3 98,1 MGF2 5,00 400 19 76 182,9 175,3 190,5 * MGF4 56,49 35,4 364 1000 16,2 15,5 16,9 MGF4 48,00 41,7 309 1000 19,1 18,3 19,8 MGF4 25,72 77,8 169 616 35,6 34,1 37,0 MGF4 12,66 158,0 83 303 72,2 69,2 75,2 MGF4 6,34 315,5 42 152 144,2 138,2 150,2 * MGF4 = Not in standard catalogue (special version for Aqmax available by SEW) Conveyor Sprocket Type
  • 13. Engineering & Conveying THANK YOU ! This report is solely for the use of Sidel Group personnel. No part of it may be circulated, quoted, or reproduced for distribution outside Sidel Group organization without its prior approval. This material was used by Sidel Group during an oral presentation; it is not a complete record of the discussion.