"Lesotho Leaps Forward: A Chronicle of Transformative Developments"
Innovative Precast Bridge System
1. Simple, Economic and
Fast Solution for Bridge
substructures.
Innovative Precast System
For Short Spans and Low Volume Bridges
2. Year Built : 1950
Primary Owner : Town
Steel Stringers
Timber Deck
Span Length : 30 feet
Out to Out Width : 23.6 feet
Skew Angle : 30 Degrees
Abutment Height : 14 Feet
AADT : 57
Posted for 5 Tons
Founded on Spread Footers
Bridge Data
Innovative Precast System
For Short Spans and Low Volume Bridges
Case Study in NY
4. Bridge Replacement Alternatives
Four Sided Structure
Three Sided Structure ( Box or Arch)
Integral Abutment with Prestressed Beams Superstructure
Non Conventional System
Innovative Precast System
For Short Spans and Low Volume Bridges
5. Types of Concrete Abutments
Cantilever Abutments
Integral Abutments
Abutments Founded on Piles
Non Conventional System
Innovative Precast System
For Short Spans and Low Volume Bridges
6. Cantilever Abutments
Abutment Stem
Abutment Backwall
Abutment Footings
Design Forces
Main Components
Earth Lateral Pressure
Loads From Superstructure
Bearing Capacity
Innovative Precast System
For Short Spans and Low Volume Bridges
7. How it Works ?
Factors Affect the Footing
Dimensions:
Toe and Heel Widths are
Determined by The Sliding and
Overturning Forces
The Footing Area is Determined by
the Bearing Capacity Constraints
The Footing Thickness and
Reinforcement are
Determined by The
Base Pressure
(Shear and Flexure)
Innovative Precast System
For Short Spans and Low Volume Bridges
8. Factors Affect the Stem
Dimensions:
Stem Thickness is Determined by
Flexural forces Resulted from Earth
Pressure
Reinforcement is Determined By the
Flexural Forces
Bridge Seat Requirements May
Determine the Thickness of the Stem
Which Results in Excessive Concrete
Volume
Innovative Precast System
For Short Spans and Low Volume Bridges
9. Cantilever Abutments
Conventional System, Easy To
Construct and Design
Suitable For Most Soil Conditions
(Rock or Shale )
Can be Used With Any Skew
Cons
Pros
Not Suitable For Poor Soils
Requires Large Amount of Concrete
Requires Large Quantity of Reinforcement
Requires Large Volume of Excavation
Requires a Deck Joint
Innovative Precast System
For Short Spans and Low Volume Bridges
10. Integral Abutments
Abutment Stem
Deep Foundations (Piles)
Main Components
Design Forces
Earth Lateral Pressure
Loads From Superstructure
End Bearing Capacity or
Skin Friction Capacity
Innovative Precast System
For Short Spans and Low Volume Bridges
11. How it works ?
Factors Affect the Abutment
Dimensions:
Stem Thickness is Determined by
Flexural forces Resulted from Earth
Pressure
Reinforcement is Determined By the
Flexural Forces
Bridge Seat Requirements May
Determine the Thickness of the Stem
Which Results in Excessive Concrete
Volume
Innovative Precast System
For Short Spans and Low Volume Bridges
12. Integral Abutments
NYSDOT Preferred Abutment Type
Jointless Bridge System
Less Concrete and Reinforcement Than
the Gravity Abutments
Fast Construction Time Compared to
Gravity AbutmentCon
s
Pros
Not Suitable For All Soil Conditions
Not Suitable For Large Skews
Requires Deep Foundation
Costs More Than Gravity Abutments
Innovative Precast System
For Short Spans and Low Volume Bridges
13. Precast Abutment System
Pre-Cast Concrete Cap
Pre-Cast Concrete Lagging
Pre-Cast Concrete Footings
H-Piles Embedded In Concrete
Footings
Design Forces
Main Components
Earth Lateral Pressure
Loads From Superstructure
Soil Parameters
Innovative Precast System
For Short Spans and Low Volume Bridges
14. How It Works
The System Consist of The Following:
Pre-Cast Lagging: Designed to
Retain The Soil and Resist Lateral
Forces from Soil
H-Piles: Designed to Carry the
Cap Beam Which Carries The
Super Structure
Precast Footings: Designed to
Distribute the Load to The Bearing
Stratum
Mechanical Couplers: Connects
The Units Together
Innovative Precast System
For Short Spans and Low Volume Bridges
15. Design Forces
Factors Affect the Footing Dimensions:
Toe and Heel Dimensions are
Determined by The Sliding and
Overturning Forces
The Footing Area is Determined by the
Bearing Capacity Constraints
The Footing Thickness and
Reinforcement are Determined by The
Base Pressure (Shear and Flexure)
Innovative Precast System
For Short Spans and Low Volume Bridges
16. Precast Abutment System
Simple and Flexible Design
Easy To Handle and Install
Small Sections Compared to
Conventional Design
Fast Construction Time
Economic Design
Concrete Cap To Accommodate Bridge Seat Requirements
Can Be Installed with Mid Size Excavator
Cons
Pros
Aesthetics
Innovative Precast System
For Short Spans and Low Volume Bridges
17. Pre-Cast Abutment System
Pre-Stress Pre-Cast Beams
The Preferred Alternative
Innovative Precast System
For Short Spans and Low Volume Bridges
- Concrete Gravity Abutments include reinforced and non reinforced types
- Integral abutments are stub abutment with one line of piles
Abutment founded on piles are gravity on piles
Bridge beams: $38,566 includes all of your engineering charges to us
Abutment units: $22,633
Lagging pieces: $ 6,951
Total for all pieces: $ 68,150