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Theory of Constraints
Nulla è più pratico di una buona teoria (Einstein)
MAKE MONEY NOW AND IN THE FUTURE
chi non è d’accordo si alzi in piedi, chi ritiene di averlo raggiunto stia seduto, chi
pensa che ci sia un gap tra il risultato atteso e quello realizzato si alzi in piedi
Equazioni fondamentali della natura
PRINCIPI FONDAMENTALI DI OTTIMIZZAZIONE DEL FLUSSO
1. Migliorare il flusso è l’obiettivo della produzione (LT)
2. Prevenire la sovrapproduzione (quando NON produrre)
3. Le efficienze locali devono essere abolite
4. Deve essere impostato un processo di focalizzazione per bilanciare il
flusso
EQUAZIONE DEL VALORE
PPERCEPITO = PVENDITA + CUDES
Improvement Solution
Low Performance
Measurements
What to
Change?
Which parts of
the system “have
to go!”
CurrentReality
High Performance
Measurements
What to
Change to?
Which new
parts must be
introduced
FutureReality
Current
System
Stopped/Replac
ed
Current
System
Stay
Proposed
Solution
New
Improved
performance
Understanding the problem Developing the solution
PIVOT
Program developed byTOC-MTACopyright © 2010-17 by Oded Cohen & Jelena Fedurko
Ricevimento e
collaudo
materiali
Distribuzione
Clienti
Ricerche di
mercato
Progettazione
e sviluppo
A
D
C
B Produzione, assemblaggio, controllo
Fornitori di materiali e
attrezzature
Test di processi, macchine,
metodi, costi
A holistic management philosophy
developed by Dr. Eliyahu M. Goldratt
that is based on the principle that
complex systems exhibit inherent
simplicity, i.e., even a very complex
system made up of thousands of people
and pieces of equipment can have in
any given time only a very, very small
number of variables – perhaps only one
(known as a constraint) – that actually
limits the ability to generate more of the
system’s goal.
THEORY OF CONSTRAINTS
Part 1
5 Focusing Steps
Part 2
Thinking Processes
Part 3
Throughput
Accounting
Part 4
TOC Generic
Solutions
Part 5
6 N&S questions on
Technology
1. Identify the System’s Constraint
2. Decide how to Exploit the
Constraint
3. Subordinate everything to the
above decisions
4. Elevate the System Constraint
5. If in the previous steps a constraint
has been broken, Go back to step
1.
1. UDE Evaporating Cloud (EC)
2. Current Reality Tree (CRT)
3. Core Conflict Cloud (CCC)
4. Future Reality Tree (FRT)
5. Negative Branch Reservations
(NBR)
6. Pre-requisite Tree (PRT)
7. Transition Tree (TrT)
8. Strategy & Tactics (S&T)
1. Throughput (T): The rate at which the
system generates money through Sales
(SR - VC)
2. Investment (I): The money tied up in the
organization
3. Operating Expenses (OE): All the money
spent by the system to convert investment
into throughput
4. Net Profit (NP) = T – OE
5. Return on Investment (ROI) = NP/I
1. Operation – Drum-Buffer-Rope
2. Finance – Throughput Acct.
3. Projects – Critical Chain
4. Logistics – Pull Replenishment
5. Marketing – “Mafia” offers
6. Sales – “Buy-in” Process
7. People – “Empowerment”
8. Strategy – “1+4x4 process”
1. What is the power of the technology?
2. What limitation does it diminish?
3. What old rules helped accommodate
the limitation?
4. What are the new rules that should be
used now?
5. In light of the change in rules, what
changes are required to the
technology?
6. How to cause the change (the new
win/win business model)?
After more than 35 years of Development and Evolution…
100
1.000
10.000
Km5 win win vettor

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Km5 win win vettor

  • 1. Theory of Constraints Nulla è più pratico di una buona teoria (Einstein)
  • 2. MAKE MONEY NOW AND IN THE FUTURE chi non è d’accordo si alzi in piedi, chi ritiene di averlo raggiunto stia seduto, chi pensa che ci sia un gap tra il risultato atteso e quello realizzato si alzi in piedi
  • 3.
  • 4.
  • 6. PRINCIPI FONDAMENTALI DI OTTIMIZZAZIONE DEL FLUSSO 1. Migliorare il flusso è l’obiettivo della produzione (LT) 2. Prevenire la sovrapproduzione (quando NON produrre) 3. Le efficienze locali devono essere abolite 4. Deve essere impostato un processo di focalizzazione per bilanciare il flusso EQUAZIONE DEL VALORE PPERCEPITO = PVENDITA + CUDES
  • 7. Improvement Solution Low Performance Measurements What to Change? Which parts of the system “have to go!” CurrentReality High Performance Measurements What to Change to? Which new parts must be introduced FutureReality Current System Stopped/Replac ed Current System Stay Proposed Solution New Improved performance Understanding the problem Developing the solution PIVOT Program developed byTOC-MTACopyright © 2010-17 by Oded Cohen & Jelena Fedurko
  • 8.
  • 9. Ricevimento e collaudo materiali Distribuzione Clienti Ricerche di mercato Progettazione e sviluppo A D C B Produzione, assemblaggio, controllo Fornitori di materiali e attrezzature Test di processi, macchine, metodi, costi A holistic management philosophy developed by Dr. Eliyahu M. Goldratt that is based on the principle that complex systems exhibit inherent simplicity, i.e., even a very complex system made up of thousands of people and pieces of equipment can have in any given time only a very, very small number of variables – perhaps only one (known as a constraint) – that actually limits the ability to generate more of the system’s goal.
  • 10.
  • 11. THEORY OF CONSTRAINTS Part 1 5 Focusing Steps Part 2 Thinking Processes Part 3 Throughput Accounting Part 4 TOC Generic Solutions Part 5 6 N&S questions on Technology 1. Identify the System’s Constraint 2. Decide how to Exploit the Constraint 3. Subordinate everything to the above decisions 4. Elevate the System Constraint 5. If in the previous steps a constraint has been broken, Go back to step 1. 1. UDE Evaporating Cloud (EC) 2. Current Reality Tree (CRT) 3. Core Conflict Cloud (CCC) 4. Future Reality Tree (FRT) 5. Negative Branch Reservations (NBR) 6. Pre-requisite Tree (PRT) 7. Transition Tree (TrT) 8. Strategy & Tactics (S&T) 1. Throughput (T): The rate at which the system generates money through Sales (SR - VC) 2. Investment (I): The money tied up in the organization 3. Operating Expenses (OE): All the money spent by the system to convert investment into throughput 4. Net Profit (NP) = T – OE 5. Return on Investment (ROI) = NP/I 1. Operation – Drum-Buffer-Rope 2. Finance – Throughput Acct. 3. Projects – Critical Chain 4. Logistics – Pull Replenishment 5. Marketing – “Mafia” offers 6. Sales – “Buy-in” Process 7. People – “Empowerment” 8. Strategy – “1+4x4 process” 1. What is the power of the technology? 2. What limitation does it diminish? 3. What old rules helped accommodate the limitation? 4. What are the new rules that should be used now? 5. In light of the change in rules, what changes are required to the technology? 6. How to cause the change (the new win/win business model)? After more than 35 years of Development and Evolution…